748 results about "Expanded polystyrene" patented technology

Footwear (e.g., shoes, sandals, boots, etc.) is constructed with small beads stuffed into the footbed, so that can the beads can shift about due to pressure on the footbed by the user's foot during normal use. Preferably, the beads are made of expanded polystyrene, and have an average diameter between about two thirds and about one mm. The resulting footwear is very comfortable. In some sandal embodiments, the straps are also stuffed with the same type of beads

A structural insulated laminated construction panel for building structures is described. The panel comprises a rigid core material layer of expanded polymeric material having opposed flat parallel surfaces. An outer skin is adhesively secured to one of the flat surfaces and an inner skin is adhesively secured to the other of the flat surfaces. The core material layer has a density of about 2 lbs / cubic foot. The core material is preferably an expanded polystyrene material. A building structure is constructed from such panels used as exterior and interior wall panels, floor panels and roof panels.

The invention discloses an insulation wall body integral-casting material and a construction method thereof. The insulation wall body integral-casting material is characterized in that the ratio of a binder, an insulation aggregate and an additive is 1000:(5-5000):(0-300); the binder is a cement-based binder or a gypsum-based binder; the constitutes of the cement-based binder are 300-1000 parts of cement, 0-200 parts of silica fume, 0-400 parts of fly ash, 0-700 parts of slag powder, 0-300 parts of zeolite powder, 0-200 parts of ash-calcium powder and 0-40 parts of gypsum; the constituent of the gypsum-based binder is 1000 parts of gypsum; and the constituents of the insulation aggregate are 0-100 parts of expanded polystyrene granules, 0-1500 parts of expanded perlite, 0-1500 parts of expanded vermiculite, 0-1500 parts of expanded vitrified microspheres, 0-5000 parts of expanded ceramisite and 0-200 parts of sepiolite fibers. The invention also comprises the construction method. The wall bodies casted by the insulation wall body material have good insulating and thermal performances, higher strength, and good water resistance, crack resistance and permeability resistance performances, as well as good compatibility and good security towards the subsequent decorating process.

A safety helmet includes damping elements for example made from expanded polystyrene added onto a shell made from an elastically deformable material. The whole of the surface, facing the shell, of the damping elements arranged along the periphery of the opening is positioned against the shell to form an inner supporting belt completely in contact with the shell. The helmet is arranged in such a way that a position of the head in the cavity of the helmet causes a deformation of the supporting belt by elastic deformation of the shell according to the morphology of the head, generating permanent tightening of the supporting belt against the head in substantially uniform manner along the supporting belt.

A generally planar, structural insulated panel for building construction includes a pair of outer facings disposed on opposed surfaces of a plastic foam core. Both of the outer facings are gypsum cellulose fiber board such as gypsum wood fiber board. Disposed on the exterior surface of the gypsum wood fiber board on the exterior surface and between another expanded polystyrene insulation panel is a weather resistant barrier that is fastened to the gypsum wood fiber board. The exterior surface of the second insulation panel is fastened to the gypsum wood fiber board by mechanical fasteners. The insulation panels are then coated with a basecoat which has an embedded mesh reinforcement and then a finishing coat is applied to the base coating. Vinyl or aluminum metal siding can be fastened to the structural assembly by G screw fasteners or other mechanical fasteners.

A method of building construction includes designing a building with software for execution on a computer such that an envelope of the building principally comprises expanded polystyrene foam panels, and the software is used to automatically generate a plan with reference numbers that identify substantially all the component pieces of the building. The software and computer are coupled to a computer aided design (CAD) program for generating computer numerical controlled (CNC) milling commands for expanded polystyrene foam panels, and a cut-list for steel reinforcing studs to fit into matching slots milled into the expanded polystyrene foam panels. At least the expanded polystyrene foam panels and matching steel reinforcing studs are marked with identifying numbers corresponding to the reference numbers. The expanded polystyrene foam panels are milled with a CNC machine and panel cutter according to CNC milling commands from the CAD program.

A safety helmet includes damping elements for example made from expanded polystyrene added onto a shell made from an elastically deformable material. The whole of the surface, facing the shell, of the damping elements arranged along the periphery of the opening is positioned against the shell to form an inner supporting belt completely in contact with the shell. The helmet is arranged in such a way that a position of the head in the cavity of the helmet causes a deformation of the supporting belt by elastic deformation of the shell according to the morphology of the head, generating permanent tightening of the supporting belt against the head in substantially uniform manner along the supporting belt.

A component such as a siding panel comprised of a PVC / wood flour composite. Another embodiment is a component such as a siding panel that is made from a PVC / CPE / wood flour composite. The cellulosic composite may be extruded through a die and then bent into the shape of the component. Optionally, a reinforcement backer (e.g., an expanded polystyrene foam panel) may be adhered to the cellulosic composite siding.

A dunnage platform is in the general shape of a rectangular slab with legs extending form one side. The dunnage platform is made from an expanded polystyrene core. A chemical combination process is used to chemically combine portion of the core proximal to its surface with high impact polystyrene. In a first of two parts of the combination process, the core is placed in a forming mold with one of its two sides and two thirds of its thickness extending therefrom. A heated sheet of high impact polystyrene is brought into contact with the portion of the core extending from the mold. In a similar manner, the other of the two sides of the core is made to extend from the forming mold for contact with a heated sheet of high impact polystyrene.

The invention comprises a method of forming a concrete structure. The method comprises placing plastic concrete in a form of a desired shape, encasing the concrete in insulating material having insulating properties equivalent to at least 1 inch of expanded polystyrene and allowing the plastic concrete to at least partially cure inside the insulating material. An insulated concrete form and a method of using the insulated concrete form are also disclosed.

A thin brick panel system and method of forming a thin brick wall includes an expanded polystyrene foam panel having a plurality of laterally extending channels formed therein for receiving a plurality of thin brick units. The thin brick units are bonded to the channels in the foam panel and the seams between adjacent bricks are filled with a mortar that bonds to the foam panel. The foam panel may be attached to a substrate with an adhesive as well as fasteners. Strips of a mesh fabric may span several panels to bind the panels together to form a structurally sound thin brick wall.

A structural insulated panel building system comprising panels, corners, ringbeams and boxseams having a molded core of expanded polystyrene sandwiched between, and bonded to, at least two facings. The facings are attached to faces of the core formed by molding. Preferably the core is an expanded polymer molding and the preferred polymer is polystyrene. The building system can be used for residential, commercial and industrial structures.

The invention discloses an EPS (expandable polystyrene) fireproof thermal-insulating plate which is made by subjecting master batch particles of expandable polystyrene to steam prefoaming, well mixing the premade flame retardant slurry and the prefoamed polystyrene particles according to the weight ratio of 1:2-4, drying, moulding with steam, cooling and demoulding, and cutting. The EPS fireproof thermal-insulating plate reaches the fire rating level A2, the tensile strength is improved, the original advantages of low heat conductivity, fine waterproofing and the like are retained, and the overall process is pollution-free and highly environment-friendly.

A system for constructing a structure, such as a wall, by assembling a plurality of interlocking panels together, is provided. Each of the panels includes a core made of an insulating material, preferably, an expanded polystyrene (EPS). Importantly, the panels include stiffeners (studs) on the outer surfaces; each spaced, preferably, about 24 inches on center (OC), to form a rigid exoskeleton. Unlike in conventional wood framing, the studs do not extend from the exterior surface to the interior surface. Instead, the studs are each structured as C-shaped supports wherein each stud is inserted into a grove pair cut into the core. Accordingly, conduction across the studs from the exterior to the interior, and vice versa, does not occur because the studs do not extend through the panels.

The invention provides a method of manufacturing and analyzing a building made from Expanded PolyStyrene (EPS) which is coated on the inside and outside with Glass Fiber Reinforced Concrete (GFRC). The building is designed in a CAD program. Then, the building is divided up into small volumes in the CAD program or in a Finite Element Analysis program. Plates are added to the inner and outer surfaces of the volumes. Appropriate characteristics of the EPS and GFRC are assigned to the volumes and plates. A FEA analysis can then be run.

Walls of expanded polystyrene, concrete-receiving forms (referred to as insulated or insulating concrete forms or ICFs) need to be vertical while they are being filled with concrete and while the concrete is curing. An apparatus with a vertical member and a brace member is such that one person can erect it and use it to adjust walls of ICFs so as to be vertical or plumb. The apparatus is capable of being readily used with the forms of any manufacturer by being provided with asymmetrical brackets for detachably attaching the vertical member to a wall firmly, but not rigidly. The apparatus provides a support for a platform, or scaffold, for a person to stand on while guiding the concrete pouring and while plumbing the wall. The vertical member extends upward from the ground and is held firmly against the wall with asymmetrical brackets. The brace member extends from the vertical member at a pivot with the other end of the brace member attached to the ground or floor. A lead screw in the vertical member is used to change the height of the pivot and thus slightly, and adjustably, tilt the vertical member into or out of the wall so as to cause the wall to be vertical. The vertical member and the brace member are preferably adjustable in length, however neither member changes length a noticeable amount while being used to cause the wall to be vertical. The members are preferably made of sections of square cross section, steel tubing that may be nested together.

A building system for rapid deployment. In one embodiment, the building system comprises: a first panel having a front surface, a back surface, an edge surface, and at least one structural element; a second panel having a front surface, aback surface, an edge surface, and at least one structural element; and at least one clip for connecting the first panel to the second panel, wherein the first panel and the second panel are formed of expanded polystyrene.

A helmet for protecting the head having a rigid shell that includes a body, made of an expanded polystyrene type of material, for example, molded over an outer skin, the shell further including a rigid arch device, the arch device includes a headband applied to the shell, each of the ends of the headband being equipped with an ear-covering part. The ear-covering parts can include a foam cushion covered by fabric. The arch device can have two wings which cover the ear-covering parts and which extend the headband and which can also be provided with a chin guard joining the two wings together. The arch device can be either glued or releasably attached to the shell.

A method of thermally insulating an object that requires a Class A standard insulation material, said method comprising suitably locating a metallized polymeric reflective insulation material adjacent said object, wherein said polymeric material is selected from a closed cell foam, polyethylene foam, polypropylene foam, expanded polystyrene foam, multi-film layers assembly and a bubble-pack assembly. The object is preferably packaging, a vehicle or a residential, commercial or industrial building or establishment. The polymeric material may contain a fire-retardant and the bright surface of the metallized layer has a clear lacquer coating to provide anti-corrosion properties, and which meets commercial reflectance criteria.

A helmet for protecting the head having a rigid shell that includes a body, made of an expanded polystyrene type of material, for example, molded over an outer skin, the shell further including a rigid arch device, the arch device includes a headband applied to the shell, each of the ends of the headband being equipped with an ear-covering part. The ear-covering parts can include a foam cushion covered by fabric. The arch device can have two wings which cover the ear-covering parts and which extend the headband and which can also be provided with a chin guard joining the two wings together. The arch device can be either glued or releasably attached to the shell.

The invention is directed to a molded foam sports board made by steps: molding a foam core having a molded contour surface; laminating an extruded adhesive resin layer to a polyolefin foam sheet layer forming a film foam laminate; and thermoforming and heat laminating the film foam laminate to the molded foam core by pressing the molded foam core towards the film side of the film foam laminate and mating against the profile of a thermoforming bottom die surface. The board has a thermoformed polyolefin foam skin having an outer surface and an inner surface, a molded foam core having a molded contour surface, an extruded adhesive resin layer bonding the inner surface of polyolefin foam skin layer to the molded contour surface of the molded foam core. The molded foam core may comprise homopolymer or copolymer of expanded polystyrene foam, expanded polyethylene foam, expanded polypropylene foam and polyurethane foam.

A panel-forming assembly which is intended to be fixed to a surface of a vehicle or an aircraft, for example the floor of the trunk or a surface of the hatch of the spare-wheel compartment, and comprising, on the one hand, a panel of foam of expanded thermoplastic material, in particular expanded polypropylene or expanded polystyrene, which is constituted of an agglomeration of balls made of thermoplastic material and, on the other hand, hooks and / or loops issuing from the panel and intended to cooperate with loops and / or hooks issuing from the said one surface of a vehicle, characterised in that the assembly comprises an intermediate element (4) comprising a plate (5) from a face of which project the hooks (6) and / or the loops issuing from the panel that cooperate with the loops and / or the hooks (3) issuing from the surface of the vehicle, whilst from a face opposite the said one face of the plate there projects at least one piece (7) in the form of a fir tree comprising elements in the form of fir-tree branches (9) defining between them intermediate spaces or interstices (d), which piece is inserted into the panel (2).

The invention discloses an assemble type multifunctional outer wall body and a production and installation method thereof. An assemble type outer wall body mainly takes lightweight section as a keel, takes expanded polystyrene (EPS) thermal mortar as a heat preservation interlayer and is mainly applied to steel structure construction at present. The existing assemble type outer wall body has the problems that durability is bad, thermal bridge effect is notable, manufacturing cost is high, adaptability with a reinforced concrete structure is bad and the like. The assemble type multifunctional outer wall body is a frame interlayer composite structure and takes a fine stone reinforced concrete frame as the keel. Cellular concrete is filled in bars of the frame, and a window opening is reserved in the frame. Cement fiber panels are respectively fixedly installed on the inner side and the outer side of the fine stone reinforced concrete frame, and decorating layers are arranged on the cement fiber panels. The assemble type multifunctional outer wall body is suitable for assembling an integrated type structure building or a cast-in-place concrete building, split joint of the assemble type multifunctional outer wall body and a building main body structure is firm, and thus integrity is good. The assemble type multifunctional outer wall body has the integrated functions of protection, heat preservation, decoration, water proofing and the like, all working procedures are settled in one step, an outer scaffold does not need to be arranged in the process of installation, and thus construction speed is fast.

The invention provides a knock-down, lightweight, thermally insulating, shipping container made at least in part from a polymer core covered by a thermoplastic sheet layer. In an embodiment of the invention, the shipping container is modular, being adjusted to suit the item(s) to be shipped. In an embodiment of the invention, the base, top panel and walls are made of expanded polystyrene core and combined with high impact polystyrene surface. In one embodiment, a mesh is introduced into the core to strengthen the core making the shipping container tamper proof. A shipping container bag that is light weight, strong, made of a fire retardant material and which forms an ultra violet light, weather and dust barrier can be used to store the shipping container. A system and method for supplying, dispensing, positioning, tracking, transporting, forwarding and storing the light weight shipping containers based on the shipping container bag is disclosed.

A modular housing system, also known as “Maisons Demontables” may utilize a plurality of lightweight composite construction panels to create modular housing units that have high degrees of resistance to environmental factors like wind, hurricanes, floods and so forth. The housing units may have a very high thermal insulating rating. The panels may comprise expanded polystyrene (EPS) panels to create a bent which is a plurality of panels that are hinged to one another so that they can be compressed for shipping, and expanded or unfolded to be used as part of a housing unit. The panels may be mated together to form a section of a housing unit such as a wall. The housing unit may be easily assembled or disassembled using basic tools. A hinge technique is provided for joining the panels together to form the bents, and may include a tensioning system to bind multiple panels together.

The invention discloses a fiber reinforced resin composite hollow ball and a preparation method thereof, wherein the fiber reinforced resin composite hollow ball has the diameter of 5-15mm, the wall thickness of 0.3-2.0mm, the density of 0.18-0.40g / cm<3>, and the breaking strength of 2-10MPa, a shell material is fiber reinforced resin, fiber is one or two or three of carbon fiber, glass fiber and aramid fiber, resin is epoxy resin, and an expanded polystyrene sphere is used as a core material template. The fiber reinforced resin composite hollow ball has the characteristics of high breaking strength, and low density, can be used as a density regulating media for deep-sea solid buoyancy materials, lightweight composite materials and heat insulation materials, is low in production process energy consumption, and can meet the needs of the deep-sea solid buoyancy materials.

A special high durability, building device and process to construct same. This device is essentially comprised of a base or chassis, an expanded polystyrene foam, structural members (of various materials and shapes) inside the foam and a cementitious material sprayed on the exterior of the foam. The configuration is such that the walls, floor, and roof are rigidly attached to each other yet maintain good flexural strength to resist wind loads and temperature changes. The system is anticipated for mobile and manufactured homes as well as other residential and commercial use. The construction of buildings has the cementitious coating to most surfaces and the structure uses minimal or no non-durable materials such as wood, nails, and screws. This provides resistance to surface damage to walls, rot, and decay.

The invention belongs to the field of expandable polystyrene heat insulating materials, and particularly relates to a preparation method of coated halogen-free flame-retardant foamable polystyrene. The method comprises the following steps: adding polyvinyl alcohol and tricalcium phosphate into deionized water, and evenly mixing to obtain a mixed solution A; adding ammonium polyphosphate, melamine polyphosphate or PNP intumescent flame retardant into styrene, and adding benzoyl peroxide to obtain a mixed solution B; adding the mixed solution B into the mixed solution A to react, and adding a foaming agent to react to obtain halogen-free flame-retardant foamable polystyrene granules; and adding the prepared granules into a phenol formaldehyde resin or melamine resin binding agent containing small amounts of alkali silicate water solution and smoke inhibitor to carry out coating, thereby finally obtaining the coated halogen-free flame-retardant foamable polystyrene granules. The coated halogen-free flame-retardant foamable polystyrene has the advantages of excellent thermal insulation and heat shielding properties, and outstanding flame retardancy and smoke inhibition property, and can be used a flame-retardant architectural thermal insulation material.