The invention discloses a manufacturing method of a high-power photovoltaic module, and aims to solve the technical problems that
specular reflection on the lower surface of glass of an existing
crystalline silicon photovoltaic module causes light loss, the
utilization rate of
ultraviolet light is low, and aging of a packaging
adhesive film is easily accelerated. The method comprises the following steps: firstly, carrying out
hydrofluoric acid etching or micron-order fusion
embossing treatment on the lower surface of photovoltaic front glass to form a concave-convex light
trapping structure so as to reduce
mirror reflection of incident light; the upper surface of the glass is coated with a
polyfluorene down-conversion material layer with the thickness of 50-100 nm, and
ultraviolet light is converted into high-
responsivity blue light. Subsequent procedures of
cell scribing, multi-main-grid series
welding, POE
adhesive film lamination, EL and appearance detection, vacuum lamination, trimming and framing and the like are carried out to complete
assembly preparation. Tests show that in a 66-version
assembly, only the lower surface of the glass is treated, so that the power can be improved by 2.1 W compared with that of a traditional process, the power is improved by 5.8 W after the lower conversion film layer is overlaid, meanwhile, the
aging effect of
ultraviolet light on the
adhesive film is weakened, the service life of the
assembly is prolonged, and the process is compatible with an existing
production line and has remarkable industrial application value.