The invention provides a high-performance
neodymium-iron-
boron magnet formed by MIM (
metal injection molding), which comprises the following components in percentage by weight: 28 to 38 weight percent of Re, 4 to 5 weight percent of FeB, 0.05 to 0.2 weight percent of Cu, 0 to 0.15 weight percent of Al, 0.15 to 0.3 weight percent of Ga, 0.2 to 1.5 weight percent of Co, 0.15 to 0.2 weight percent of Zr and the balance of iron and other inevitable impurities, the MIM
injection molding process is carried out under the protection of
nitrogen, the position of an
extrusion material rod opening and the interior of a mold cavity are both under the protection of
inert gas, and the
extrusion material rod opening and the mold cavity are sealed. Meanwhile, a mold core is in a pulsed
magnetic field environment in the
injection molding process, it is guaranteed that the
magnet has a proper
neodymium-rich phase by regulating the
rare earth content to be 28-38%, and therefore the coercive force of the
magnet is improved, the compactness of the magnet is improved, the production cost is reduced, and through the optimized jet milling technology, the particle size and
particle size distribution of
neodymium-iron-
boron powder are controlled, so that the yield of neodymium-iron-
boron powder is improved. And meanwhile, the proportions of the
magnetic powder with different particle sizes are adjusted through the sorting wheel, so that gap
coating of the pre-
coating solute is facilitated, and the injection molding density of the MIM
neodymium iron boron is improved.