1813 results about "Internal stress" patented technology

The invention is suitable for the field of film manufacturing, and provides a PO film tape casting process which comprises the following steps: S1, raw material pretreatment; s2, mixing the materials; s3, melt extrusion; s4, carrying out tape casting; s5, cooling and shaping; s6, thickness detection and adjustment; s7, carrying out post-treatment; and S8, rolling is conducted. According to the invention, the three-stage gradient cooling process significantly reduces the internal stress of the film, improves the dimensional stability, and reduces the warping shrinkage of subsequent processing; the thickness deviation of the thin film is controlled within + / -0.01 mm through an online thickness detection and automatic adjustment system, so that the product precision is improved; the surface tension of the film is stably improved by the corona post-treatment process, and the application scene is widened; through strict raw material pretreatment, the bubble defect of the film is effectively avoided, and the appearance quality of the product is improved; and a combined process of high-speed mixing and double-screw extrusion is adopted, so that uniform dispersion and full plasticization of the materials are ensured, and the problems of crystal points, stripes and the like are reduced.

The invention belongs to the technical field of underground engineering, and discloses an omnibearing intelligent monitoring system, method and device for an underground anchoring pull-out test. According to the method, electromagnetic signals generated in the stress process of the anchor rod are captured in real time through an electromagnetic sensor, and internal stress changes and energy distribution are reflected; the deformation and stress states of the anchor rod in the dynamic environment are evaluated through a strain gauge and accelerometer combined data combination method, the deformation condition of the anchor rod is monitored through the strain gauge, and the stress-strain relation is recorded; an accelerometer is used for detecting the dynamic response of surrounding rock mass so as to evaluate the overall stability of the rock mass; a coupling medium is injected, the computer terminal stores the collected signals locally or in a cloud end and analyzes the signals, stress and deformation parameters in an anchor rod pull-out test are extracted, and an anchor rod stress cloud picture is generated in real time. According to the method, the safety and reliability of underground engineering are remarkably improved, and a new technical support is provided for evaluation of anchoring quality.

The invention discloses a gradually-changed Si-Al alloy coating diamond / aluminum-based composite material and a preparation method and application thereof, and the gradually-changed Si-Al alloy coating diamond / aluminum-based composite material is composed of an aluminum matrix and modified diamond evenly dispersed in the aluminum matrix. The modified diamond comprises diamond particles and a gradually-changed Si-Al alloy coating wrapping the surfaces of the diamond particles, in the gradually-changed Si-Al alloy coating, the mass fraction of Si is linearly decreased from 100% to 0% from inside to outside, and the mass fraction of Al is linearly increased from 0% to 100% from 0%. According to the method, the Si-Al alloy coating with gradually-changed and controllable components is constructed on the surface of the diamond, so that a SiC transition layer with strong binding force can be formed with the diamond, the gradient gradient coating is formed from inside to outside, internal stress can be released, good metallurgical bonding with an aluminum matrix can be achieved, formation of an Al4C3 phase is inhibited, and therefore the performance of the composite material is remarkably improved.

This invention discloses a process for controlling the shape of A514GrQ extra-thick plates for offshore platforms. It uses 800-1000mm thick steel ingots, and after removing and cleaning the ingot risers, ensures uniform thickness of the ingot body, laying the foundation for obtaining steel plates with excellent flatness. The heating process is optimized to ensure uniform heating of the ingot head, middle, and tail, facilitating uniform deformation during rolling. Homogenized rolling is employed to reduce cooling water usage, limit the reduction per pass, and control the final rolling temperature, avoiding uneven internal stress and shape rebound in the steel plate. The final product is a 180-210mm thick steel plate with a maximum flatness ≤8mm and a lateral flatness ≤4mm within a length of 10000mm and a width of 2400mm, significantly reducing subsequent leveling tasks.

The invention belongs to the technical field of PBT plastic particle injection molding, and particularly relates to a precise injection molding process control system for PBT plastic particles. The control system is composed of the following modules: a material characteristic sensing and modeling module, a multi-physical field simulation and parameter generation module, a distributed optical fiber global sensing module, a predictive closed-loop control module, and a digital twinning and full-period optimization module. The material characteristic sensing and modeling module is used for acquiring microscopic parameters of PBT raw materials through a near infrared spectrum sensor and constructing a material characteristic dynamic model; raw material characteristic fluctuation is pre-judged through near infrared spectrum dynamic modeling, technological parameter drift is predicted in advance in combination with an LSTM neural network, and feed-forward compensation is started before deviation is formed; compared with post correction in the prior art, the mechanism has the advantages that the parameter fluctuation control precision is improved, and the prevention efficiency for the problems of hydrolytic degradation, internal stress concentration and the like which are prone to occurring in PBT is improved.

The invention relates to the field of mechanical fatigue simulation, and discloses a method for simulating and deducing the number of torsion cycles. Comprising the steps that a component three-dimensional parameterized model is constructed, and material fatigue characteristics are defined; applying a periodic torsion load spectrum containing a harmonic component; adopting a stress influence coefficient matrix method to execute quasi-static finite element analysis, and extracting a multi-axis stress state; calculating the maximum alternating shear stress and the average shear stress based on a critical plane recognition technology; converting into a single-axis equivalent stress amplitude through a gradient enhanced multi-axis correction rule; calculating node fatigue damage by combining an S-N curve and a damage accumulation theory; and when the damage reaches a threshold value, outputting a failure cycle number and a position. The innovation points are as follows: the prediction error is controlled within 10% by a critical plane and multi-axis correction technology; a stress matrix method realizes ten thousand times of cycle-level efficient simulation, and the efficiency is improved by 10 times; the risk early warning accuracy rate is improved to 96% by integrating a process correlation defect model; and the research and development period is shortened by 40% through a life cloud picture and an automatic optimization closed loop. The method is suitable for transmission shaft system reliability design.

The invention discloses a cultural relic preventive protection method based on big data analysis, belongs to the technical field of cultural relic protection, and mainly aims to solve the technical problem that a complex damage mechanism caused by mutual coupling of torsional deformation and inclined deformation in cultural relic protection is difficult to accurately predict. A dual-mode deformation data stream is obtained through a multi-point sensor, accurate data alignment is achieved through millisecond-level time synchronization processing, and correlation characteristics between deformation modes are recognized by calculating a coupling strength coefficient through correlation analysis. And when the coupling strength exceeds a threshold value, determining a deformation propagation direction vector by combining a spatial interpolation method, and calculating an internal stress distribution field and positioning a stress concentration area by utilizing a finite difference method. High-frequency sampling tracking is carried out on the high-risk area, and a stress relaxation time constant and a creep coefficient are obtained. Accurate prediction and active protection of cultural relic deformation damage are realized.

The application relates to the field of building technology, in particular to a post-tensioned prestressed seamless concrete floor construction method. In the construction preparation step, a strain sensing sensor is arranged, and a steel strand with a protective sleeve is arranged; in the concrete pouring step, concrete with good early strength is adopted; in the prestressed tensioning step, the stress and tension are monitored through a preset sensor, the strain value when the floor first cracks is determined, the initial value for starting the tensioning device is determined, and the tensioning device is controlled to start tensioning operation. Subsequent control is realized through a control system according to the information monitored by the sensor and the instruction control, and the preset threshold value is preferably less than the initial value for starting the tensioning device, so that the tensioning is started before the internal stress of the concrete is insufficient to cause cracks, and the tensioning process is effectively controlled before the cracks are generated, so that the floor is ensured not to generate cracks.

The invention discloses a temper mill bottom plate machining method which comprises the following specific steps that S100, appearance inspection is conducted on a bottom plate blank, and whether cracks and sand hole defects exist on the surface or not is checked; proper machining allowance is reserved according to the design size of the bottom plate; s200, a horizontal boring and milling machine is adopted, a hard alloy cutter is selected, and rough machining is conducted on the base plate blank in a multi-cutter and multi-blade milling mode; s300, the base plate obtained after rough machining is placed in an aging treatment furnace, the temperature is increased to 550-600 DEG C at the speed of 50-60 DEG C per hour, heat preservation is conducted for 4-6 hours, then the base plate is slowly cooled to the room temperature at the speed of 30-40 DEG C per hour, and therefore internal stress generated by rough machining is eliminated; s400, a horizontal boring and milling machine is adopted for conducting semi-finish machining on the bottom plate subjected to aging treatment; s500, carrying out vibration aging treatment on the semi-finished bottom plate by adopting vibration aging equipment; and S600, a high-precision numerical control grinding machine and a boring and milling machine are adopted for conducting finish machining on the bottom plate subjected to vibration aging treatment.

The invention discloses a straight bar splicing type stator core for a frameless torque motor, and relates to the field of stator cores, the straight bar splicing type stator core comprises a stator core body, the initial state of the stator core body is a straight bar shape, stator core split bodies are arranged in a straight line, the inner side projection of the stator core body is provided with a stator core tooth part, and the inner side projection of the stator core body is provided with a stator core tooth part. Coils are sequentially wound on the tooth parts of the stator core, and after the coils are wound, the stator core body is subjected to integral circle surrounding welding. According to the straight bar splicing type stator iron core for the frameless torque motor, the stator iron core body adopts a straight bar type design, the split structures of the stator iron core body are arranged in a straight line, and the connection part of each split body is provided with a process hole which is specially used for eliminating internal stress generated in the manufacturing and operation processes, so that the production process is simplified, the production efficiency is improved, and the production cost is reduced. And the uniformity and the stability of the iron core are ensured, the stress concentration is effectively reduced, the production speed and the production efficiency are improved, meanwhile, the manual intervention requirement is reduced, and large-scale manufacturing is facilitated.

The invention discloses a multispectral image and LiDAR fusion method suitable for dam body deformation monitoring, and belongs to the field of hydraulic engineering safety monitoring. According to the method, a dam body surface multispectral image and three-dimensional point cloud data are obtained through an unmanned aerial vehicle, and crack spectral features and structural joint geometric features are extracted after processing; constructing a CNN and finite element coupling model, inputting the surface displacement field after feature fusion into the finite element model, and simulating internal stress-strain distribution in combination with material parameters; and analyzing the space-time correlation between the surface displacement and the internal stress, optimizing parameters by combining measured data, and outputting a deformation correlation result. According to the invention, all-directional correlation monitoring of the surface and internal deformation of the dam body is realized, the limitation of a single data source is overcome, the monitoring precision and reliability are improved, and support is provided for safety assessment of the dam body.

The invention relates to the technical field of cutting machining, in particular to a planetary gear carrier cutting machining device and method capable of reducing machining errors, and the method comprises the steps that after rough turning machining is conducted on a planetary gear carrier in an RV speed reducer, the influence of the self-balance phenomenon of residual stress on stress relief is analyzed, and the machining error is reduced; establishing an influence relational expression of residual stress elimination; determining a dynamic switching strategy in the butterfly optimization algorithm based on the distribution of the feature points in the correlation curve of the three parameters; and determining optimal variables in different stages by using a butterfly optimization algorithm in combination with an influence relational expression of the internal stress self-balancing phenomenon of the planetary gear carrier structural member under the parameters on stress distribution, and performing subsequent processing on the obtained planetary gear carrier structural member to obtain the planetary gear carrier. The method aims to eliminate the residual stress of the planetary gear carrier subjected to rough turning, and the cutting machining error is reduced.

The invention relates to a method and a device for eliminating stress of a metal thin strip in heat treatment, which are characterized in that: 1) a large-tension metal thin strip conveying mechanism is arranged in a heat treatment furnace of the metal thin strip, and the metal thin strip conveying mechanism keeps tension of 3-6 tons in a workpiece conveying process; and (2) the tension borne by the workpiece is kept to be 3-6 tons through a tension control mechanism of the large-tension metal thin strip conveying mechanism, so that the internal stress of the workpiece disappears in the conveying process, namely the tension borne by the workpiece in the conveying process is kept to be constant to be 3-6 tons, and the internal stress of the workpiece is eliminated when the workpiece passes through the process section of the heat treatment furnace. The large-tension metal thin strip conveying mechanism comprises an unwinding mechanism, a winding mechanism and a tension control mechanism, and the tension between the unwinding mechanism and the winding mechanism is controlled to be 3-6 tons constantly through the tension control mechanism, so that a large-tension control structure is formed. The device has the characteristics of simple structure, low cost, good stress eliminating effect and the like, and prevents the copper strip from vibrating and the workpiece from deforming.

The invention discloses a long glass fiber compression molding method and system, and the method comprises the steps: laying a continuous glass fiber plate and a long glass fiber material ball in a mold cavity in a partitioned manner, and obtaining a positioned composite green body; local prepressing is applied to the interlocking area of the composite blank, a mechanical meshing structure is formed, and a prefabricated body with an interface interlocking structure is obtained; establishing a pressure distribution model according to the geometric characteristics of the product to obtain differentiated pressure parameter combinations; placing the preform in a heating mold, and applying pressure in stages according to the pressure parameter combination to obtain a semi-finished product without glass fiber exposure; and for the semi-finished product, under the state that the second pressure value is kept, rapid cooling is conducted on the flange and the corner area, slow cooling is conducted on the large face area, and a final product with the balanced internal stress is obtained. By utilizing the embodiment of the invention, the efficient synergy of the continuous glass fiber plate and the long glass fiber material block can be realized, and the mechanical property and the structural integrity of the product are improved.

The invention relates to a mechanical metamaterial structure based on a six-rod and six-cable tensegrity structure, and belongs to the field of mechanical metamaterials, the mechanical metamaterial structure comprises a six-rod and six-cable tensegrity cell structure, and the tensegrity cell structure comprises corner assemblies, first connecting shafts, fixing rings and middle tensegrity assemblies; under the action of the middle tensioning assembly, when the structure is not subjected to an external load, the structure is subjected to interaction of internal stress, and the balance is achieved in a self-stabilization state; under the state of being subjected to an external load, the structure can generate self-adaptive deformation; and the external load is removed again, and the structure can recover to the initial state. The mechanical metamaterial structure based on the six-rod six-cable tensegrity structure has the advantages of adaptivity, isotropy, negative Poisson's ratio and the like, the tensegrity structure and the mechanical metamaterial structure are combined, and the types of existing mechanical metamaterial cell element structures are enriched; and a brand new direction is opened up for the design, analysis and application of the tensioning mechanical metamaterial structure.

The invention discloses a wear-resistant hard alloy material and a preparation method thereof, and particularly relates to the field of alloy materials.The wear-resistant hard alloy material comprises tungsten carbide, cobalt powder, graphene aerogel fragments, coconut shell carbonized porous carbon, yttrium oxide and auxiliaries, and a multi-scale reinforcing system is constructed by optimizing the proportion. According to the preparation method, supercritical drying is combined with a microwave reaction sintering process, and material densification is realized through gradient temperature control and steam concentration accurate regulation and control in a specific atmosphere. Graphene aerogel fragments and porous carbon form a three-dimensional interpenetrating network, so that the wear resistance and the conductivity are synergistically improved; yttrium oxide is segregated at a grain boundary to form a high-temperature anti-oxidation barrier; the gradient sintering process effectively eliminates internal stress and inhibits abnormal growth of grains. The technical bottleneck that wear resistance and toughness of traditional hard alloy are difficult to synergistically improve is broken through, excellent conductivity and high-temperature stability are achieved, and the industrial problems that wear resistance / toughness is inverted, a conductive network is low in efficiency, and the high-temperature stability is poor are solved.

The invention discloses an ejector pin anti-fatigue strengthening method based on multi-section variable-temperature treatment, and relates to the technical field of ejector pin anti-fatigue strengthening, and the ejector pin anti-fatigue strengthening method comprises the following steps: austenitizing high-temperature quenching: heating an ejector pin to an austenitizing temperature, and then carrying out zoned cooling on the ejector pin; medium-temperature tempering and thermal-state mechanical strengthening are conducted, specifically, the ejector pin is tempered at the medium-temperature tempering temperature, and thermal-state shot blasting or laser shock is conducted on the ejector pin in the heat preservation period or after heat preservation is completed; intermediate low-temperature plasma nitriding: carrying out plasma nitriding in a nitrogen-hydrogen gas environment; subzero treatment: placing the ejector pin in liquid nitrogen; and finally, low-temperature tempering and cold-state mechanical strengthening are conducted. Through multi-section temperature gradient treatment, phase change distribution control over different temperature sections is achieved, too high internal stress and brittleness generated by one-time quenching are avoided, sudden size change and hot cracks induced by phase change are prevented, a controllable surface-core hardness and toughness gradient is formed, the surface crack initiation tendency is reduced, and the surface quality is improved. And the consistency and controllability of anti-fatigue basic conditions are improved.

The invention discloses a method for estimating the fatigue crack propagation rate of a laminated structure, and belongs to the technical field of laminated structure fatigue crack prediction. The invention aims to solve the problem that the prediction of the existing fatigue crack growth rate cannot be separated from experimental data support. Comprising the following steps: dividing a laminated structure into an upper sub-beam and a lower sub-beam, calculating tangential displacement and normal displacement of a crack interface, and calculating tangential traction force and normal traction force of the layered crack interface by combining the interface fracture toughness of the laminated structure; calculating the total strain energy of the laminated structure by combining the internal stress resultant force, the bending moment and the shear stress resultant force of the upper sub-beam and the lower sub-beam; establishing a laminated structure balance equation and obtaining a control equation set; and solving the control equation set to obtain the theoretically calculated crack length, cycle index, upper sub-beam applied load theoretical value and upper sub-beam displacement theoretical value of the laminated structure under the fatigue load of the laminated structure, calculating to obtain the cycle energy release rate, and further calculating to obtain the crack growth rate. The method is used for estimating the fatigue crack growth rate.

The application relates to the technical field of metal casting, and discloses a directional solidification casting equipment for low-internal-stress aluminum alloy complex structures, which comprises a heat preservation furnace, a rotary casting assembly, an infiltration temperature control assembly and a forming die. The casting equipment is provided with the rotary casting assembly and the forming die on a rotary table, the rotary table rotates at different rotating speeds to provide controllable centrifugal force, metal liquid is infiltrated and cast on the forming die in the anti-gravity mode under the action of the centrifugal force, the infiltration speed and pressure can be adjusted by changing the centrifugal force, the limitation of workpiece size in negative pressure casting is broken, and the anti-gravity casting of complex structure workpieces is facilitated, the equipment can simultaneously synchronously cast multiple molds, each process parameter is convenient to uniformly control, the quality consistency is ensured, the problem that continuous carbon fiber reinforced aluminum matrix composite materials are difficult to mass produce is solved, and the production efficiency is improved.

The invention relates to the technical field of surface treatment of mechanical parts, in particular to a self-lubricating anti-corrosion wear-resistant coating and a preparation method thereof.A transition layer is arranged between a coating substrate and a DLC layer, the transition layer contains Cr-O-W-C components, and a bottom layer, a middle layer and a surface layer are a crystal layer, a crystal-amorphous alternating layer and an amorphous layer respectively; the transition layer gradually relieves thermal / mechanical stress through collaborative optimization gradient design of components, structures and interlamellar spacing, the stripping resistance and corrosion resistance of the coating are remarkably improved, the service life of the coating is remarkably prolonged, collaborative improvement of corrosion resistance, wear resistance, self-lubricating performance and the like of the coating is further achieved, and the service life of the coating is prolonged. And finally, the double-gradient composite coating is constructed, so that the internal stress between the surface layer and the bottom layer can be relieved, long-acting corrosion prevention and a strong supporting effect on the diamond-like surface layer can be provided, the risk that the diamond-like surface layer falls off in the long-acting service process due to galvanic corrosion is relieved, the service life of parts is prolonged, and the equipment safety is improved.

The invention relates to the technical field of intelligent manufacturing, and discloses a bending machine with a damping function, which comprises a base, two connecting arms are fixedly connected to the left side and the right side of the top end of the base, a hydraulic cylinder is fixedly connected to the top ends of the two connecting arms, and a telescopic cylinder is fixedly connected to the bottom wall of the hydraulic cylinder. A hydraulic rod is slidably connected to the bottom wall of the telescopic cylinder, a punching head is fixedly connected to the bottom wall of the hydraulic cylinder, a damping groove is formed in the top wall of the base, and a damping spring is fixedly connected to the inner bottom wall of the damping groove. The hydraulic rod moves downwards in the telescopic cylinder through the hydraulic driving mechanism so as to drive the punching head to move to punch a workpiece, meanwhile, damping in the punching process is achieved through downward movement of a damping spring, metal bending is conducted stably, the damping effect is good, and the practicability is high. And meanwhile, vibration of the die is achieved through contact and collision between the knocking block and the limiting plate, the internal stress of metal is removed in time through vibration, and the stamping precision is improved.

The invention provides a deposition method and system for chemical vapor deposition of silicon carbide, and the method comprises the following steps: S1, providing a graphite base material, putting the base material into a reaction module, starting a rotating device, introducing silane gas, controlling the reaction temperature to be 1100-1200 DEG C, and continuously reacting for 5-10 minutes to form silicon carbide grains on the surface of the base material; s2, the temperature of the reaction module is lowered to 400-500 DEG C, annealing treatment is conducted on the base material with the silicon carbide crystal grains formed on the surface, the reaction time is not shorter than 5 min, and the flatness of the silicon carbide crystal grains is improved; and S3, the gas supply module introduces at least three kinds of process gas into the reaction module, the temperature of the reaction module is adjusted to rise to 1300-1500 DEG C, and the silicon carbide film is deposited on the surface of the base material. Through annealing treatment, the flatness of silicon carbide grains is remarkably improved, the deposition efficiency of the silicon carbide thin film is optimized, internal stress generated in the deposition process is effectively reduced, the uniformity and consistency of a deposition layer are ensured through application of the rotating device, and the overall quality of the silicon carbide thin film is further improved.

The invention relates to the technical field of material science, and discloses a slurry valve erosion-resistant multi-layer coating with gradient function design and a preparation method thereof.The coating comprises a bonding layer, a gradient function layer and an erosion-resistant surface layer which are sequentially arranged from inside to outside, the bonding layer is composed of nickel-based alloy or cobalt-based alloy, the thickness of the bonding layer is 50-100 micrometers, and the thickness of the gradient function layer is 50-100 micrometers. The gradient functional layer is made of composite powder of metal and ceramic, the metal is nickel or cobalt, the ceramic is tungsten carbide or chromium carbide, and the components of the gradient functional layer are from the bonding layer side to the erosion-resistant surface layer side; the bonding layer is arranged and forms firm metallurgical bonding with the matrix, the interface stress is reduced, the basic reliability of bonding of the coating and the matrix is guaranteed, meanwhile, the gradient functional layer with the metal and ceramic volume fraction gradually changing continuously is adopted, the problem that the thermal expansion coefficients of the coating and the matrix are not matched is solved, and the service life of the coating is prolonged. And the crack initiation and expansion risk caused by internal stress concentration is reduced, so that the long-term stability of the coating structure is ensured.

The invention discloses a high-toughness PPR pipe machining device which comprises an extrusion system, a pulsation mixing system, a melt online monitoring device, a sizing cooling system, a traction device and a winding device. The extrusion system is used for melting and conveying raw materials, and the pulsation mixing system is used for deeply mixing a melt by utilizing a periodic disturbance structure, so that a toughening agent and a copolymerization component are more uniformly dispersed in the melt. The melt on-line monitoring device can detect the temperature, pressure and dispersity of the melt in real time, so that the extrusion process is monitorable. The sizing cooling system adopts a subsection cooling mode of rapid cooling, constant-temperature slow release and low-temperature shaping, and stable shape control is achieved through vacuum sizing. The traction device and the winding device are used for keeping the production rhythm stable and achieving continuous winding of the formed pipe. According to the invention, the melt mixing quality can be improved, the cooling internal stress is reduced, and the toughness and dimensional stability of the PPR pipe are improved.

The invention relates to a polyester film for an electronic tag and a preparation method thereof.According to the polyester film for the electronic tag, a five-layer co-extrusion structure is adopted, a maze effect is formed through nano clay, the gas diffusion path is prolonged by 10-20 times, the symmetrical core layer design is adopted, stress balance is achieved, the bending rigidity is improved, and the service life of the electronic tag is prolonged. According to the preparation method of the polyester film for the electronic tag, a synchronous two-way stretching technology is adopted, the problem of inconsistent directional shrinkage after two-way stretching is solved, a staged heat setting process is adopted, segmented temperature control is matched with slow cooling, residual internal stress is reduced, the thermal expansion coefficient is reduced by adding the carbon nanotubes, and therefore the overall performance is improved, and the service life is prolonged.

The invention relates to the technical field of welding processing equipment, and discloses a positioning welding tool for processing a solar photovoltaic support, the positioning welding tool comprises a base, a sealing cover is arranged on the base, and a sealed processing space is formed in the sealing cover and the base; and the opening door is arranged in the middle of one side of the sealing cover and used for a worker to feed in the photovoltaic support before machining and take out the photovoltaic support after machining is completed. By adding and arranging the preheating and slow cooling mechanism, before the solar photovoltaic bracket is welded, the mechanism uniformly preheats the welding end part of the bracket, so that the binding force between a zinc coating and a base material is weakened under the thermal action, and the subsequent efficient removal of the zinc coating on the surface of the bracket is facilitated; meanwhile, base material damage or zinc layer residue caused by forced stripping is avoided, the internal stress of the material can be preliminarily released in the preheating process, the deformation risk caused by shock heating in the welding process is reduced, and the geometric stability of the support structure in the machining process is ensured.

The invention discloses a cable insulation material preparation method, which comprises: S1, pre-mixing modified nanoparticles and epoxidized soybean oil to form a mixture; s2, 30 to 50 parts of mixed resin, 15 to 20 parts of a mixture, 0.1 to 0.4 part of an antioxidant, 0.2 to 0.6 part of a cross-linking agent and 1 to 2 parts of a toughening agent are weighed; s3, respectively adding the mixed resin, the mixture, the antioxidant, the cross-linking agent and the flexibilizer into a double-screw extruder, and carrying out partitioned temperature control to obtain a molten resin matrix. The invention belongs to the technical field of cable insulation material preparation, and aims to solve the problems that in the prior art, the intermolecular toughness is relatively small, so that the cable insulation material becomes more brittle, and the cable insulation material is easy to crack during bending. The cable insulation material has the technical effects that the intermolecular toughness of the cable insulation material can be remarkably improved, and then the problems that the brittleness is increased and the cable insulation material is easy to crack when being bent due to large internal stress generated in the cable insulation material can be effectively avoided.

The invention relates to the technical field of brick compression molding, in particular to a sliding plate brick compression molding device and a compression molding method thereof.The device comprises a gantry rack, a hydraulic column ascending and descending in the gantry rack, a switching box device connected with the bottom end of the hydraulic column, an impact die connected with the bottom end of the switching box device and a discharging die arranged below the impact die; compared with the situation that in traditional sliding plate brick pressing production, a mold continuously and rigidly impacts brick raw materials, the internal stress of the raw materials is uneven, and the pressure resistance of the produced sliding plate brick is reduced, the impact mold continuously impacts the brick raw materials, the initial impact mold is subjected to strong flexible thrust which is gradually converted into weak flexible thrust, and therefore the pressure resistance of the sliding plate brick is improved. The internal stress of the brick raw materials is effectively eliminated, finally, the brick raw materials are accurately shaped through impact of rigid thrust, and after machining is finished, the impact die is automatically switched from rigidity to flexibility again under thrust, and preparation is made for next sliding plate brick production.

The invention discloses a forming process of a steel lining polytetrafluoroethylene concentric reducing pipe. The forming process comprises the following specific steps that S1, pretreatment is conducted, specifically, after a steel pipe is cut, laser rust removal is conducted, and primer containing a silane coupling agent is sprayed on the surface; s2, powder filling is conducted, specifically, a mold is placed in the center of the steel pipe, and then PTFE-containing powder is added into modified powder according to 1.3 times of the volume between the steel pipe and the mold; the steel pipe enters a sintering area after the temperature of the steel pipe reaches 200 DEG C in a preheating area, PTFE powder is melted at the temperature of 380 DEG C and is subjected to roll coating forming, gradient cooling is conducted in a slow cooling area at the speed of 5 DEG C / min, the temperature is stabilized at 260 DEG C, internal stress is eliminated, an electromagnetic induction coil is arranged in the preheating area, and microwave heating is adopted in a forming area; s4, static pressure forming; s5, reducing forming is carried out; and S6, post-treatment. The forming process of the steel lining PTFE concentric reducing pipe has the effects that the phenomenon that the lining layer is cracked or stripped after cooling is avoided, and the yield is increased.

The invention discloses a jig frame structure and method for movable deck welding deformation control. The jig frame structure is characterized in that a transverse supporting truss comprises a plurality of transverse T-shaped beams distributed at intervals; the longitudinal supporting truss comprises a plurality of longitudinal T-shaped beams which are distributed at intervals, each longitudinal T-shaped beam is perpendicular to the transverse T-shaped beams, and each longitudinal T-shaped beam is fixedly connected with the transverse T-shaped beams; two adjacent longitudinal T-beams and two adjacent longitudinal T-beams define a rectangular unit, a reinforcing plate is arranged in each rectangular unit, the reinforcing plates are parallel to the longitudinal T-beams or the transverse T-beams, and when the reinforcing plates are parallel to the longitudinal T-beams, the reinforcing plates are fixedly connected with the transverse T-beams; when the reinforcing plates are parallel to the transverse T-beams, the reinforcing plates are fixedly connected with the longitudinal T-beams. According to the jig frame structure, the internal stress of the movable deck can be effectively reduced, the camber of the transverse T-shaped beam and the longitudinal T-shaped beam is pre-increased in advance, a large amount of hot work correction work after completion is reduced, and the jig frame structure belongs to the technical field of ship accessory outfitting equipment manufacturing.