3365 results about "Powder metallurgy" patented technology

The invention relates to the technical field of powder metallurgy forming, and discloses a compressor valve plate forming device for powder metallurgy and a forming method thereof.The forming device comprises a lower die body, a guide support is fixed to the lower die body, an upper die body is slidably connected to the guide support, and a servo hydraulic cylinder is fixed to the top of the guide support; a servo hydraulic cylinder is arranged on the lower die body, the telescopic end of the servo hydraulic cylinder is fixedly connected with the upper die body, a forming groove is formed in the lower die body, a forming head is arranged on the upper die body, a feeding box is arranged on the lower die body, and a push rod assembly used for adjusting the working position of the feeding box is fixed to one end of the lower die body. The metal powder can be uniformly distributed in the forming groove, so that the thickness of a formed workpiece is uniform, a lubricant can be conveniently and quantitatively sprayed into the metal powder, the flowing property of the metal powder is improved, and the machining quality of the workpiece is improved.

The invention discloses a powder metallurgy gear hardness detection method and system, and belongs to the technical field of metallurgy gears, and the method comprises the steps: obtaining a to-be-detected gear three-dimensional model, and dividing a hardness evaluation region; a thermal response image is collected, a thermal response time gradient parameter TRTG is extracted, and a thermal diffusion characteristic matrix T is formed; establishing a hardness initial model H1 based on the TRTG and compactness; constructing a finite element stress field model, extracting a stress distribution modulation coefficient SDMC, and forming a stress characteristic matrix S; performing weighted correction on H1 based on T and S, and establishing a comprehensive hardness prediction model H2; outputting a hardness prediction result of the whole gear and the key area, and identifying a potential weak area; according to the method, thermal response and stress modulation parameters are fused, non-destructive and high-resolution hardness distribution prediction is achieved, and the method is suitable for quality evaluation and failure early warning of the powder metallurgy gear of a complex structure.

The invention belongs to the technical field of powder metallurgy, and particularly relates to a high-strength tungsten alloy wire and a preparation method thereof, lanthanum oxide is uniformly doped through a ball-milling mixing and microwave sintering method, the recrystallization temperature of tungsten crystal grains is reduced by coordinating logarithmic strain of a rotary hammer, an annealing process and the like, the tungsten crystal grains uniformly grow, and the high-strength tungsten alloy wire is prepared. The wire diameter of the high-strength tungsten alloy wire is smaller than 30 microns, the tensile strength of the high-strength tungsten alloy wire is larger than or equal to 6200 MPa, and the percent of pass of the high-strength tungsten alloy wire is larger than or equal to 80%.

The invention discloses a detection device and method for detecting the straightness and roundness of a powder metallurgy rod piece, and relates to the technical field of detection of the straightness and roundness of the powder metallurgy rod piece. A driving assembly used for driving a powder metallurgy rod piece to rotate, a supporting assembly used for supporting the powder metallurgy rod piece and a detection unit used for detecting the roundness of a round head of the powder metallurgy rod piece and the straightness of a long round rod are sequentially arranged on the table top of the workbench from left to right. The detection unit comprises a stepping motor fixedly arranged on the table top of the workbench and a rotary table fixedly arranged on an output shaft of the stepping motor, a microswitch is fixedly arranged at the bottom of each fixing rod, and an elastic piece of each microswitch is arranged downwards; a displacement sensor is fixedly arranged on the top surface of the floating plate, the movable rod is sleeved with a spring, and the upper end and the lower end of the spring are fixedly arranged on the floating plate and the long connecting plate respectively. The device has the beneficial effects that the working intensity of workers is greatly reduced, and the powder metallurgy rod piece detection efficiency is greatly improved.

The invention belongs to the technical field of powder metallurgy, and particularly relates to high-performance tungsten carbide and a preparation method thereof. A preparation method of medium-coarse tungsten carbide comprises the following steps that tungsten oxide is subjected to high-temperature reduction through a reverse hydrogen reduction method, and tungsten powder is obtained; and the tungsten powder is subjected to carbon blending, uniform mixing and high-temperature carbonization in a reducing atmosphere, a product is pre-crushed and then subjected to airflow crushing, and the tungsten carbide is obtained. According to the preparation method of the medium-coarse tungsten carbide, the particle size of the prepared tungsten carbide is 1-3 microns, the total carbon content is 6.12-6.18%, the combined carbon content is larger than or equal to 6.10%, the free carbon content is smaller than or equal to 0.06%, the oxygen content is smaller than or equal to 0.12%, and the impurity content is smaller than 0.5%; the particle size distribution is narrow, the particles are uniform, and the performance of the tungsten carbide powder is greatly improved.

The invention discloses a part visual inspection method and system for powder metallurgy machining, and belongs to the field of powder metallurgy manufacturing. The method comprises the steps that a gray image of the surface of a part is acquired; obtaining a window scale coefficient of each pixel point according to the gray level change of other pixel points in the neighborhood range of each pixel point in the gray level image; obtaining a global gray center point according to the gray distribution of the gray image; obtaining a central point offset coefficient of the pixel point according to the window scale coefficient, the gray scale difference and the global gray scale central point of the pixel point; according to the center point offset coefficient of the pixel point, obtaining the center importance degree of the pixel point to the grayscale image, including obtaining the overall importance degree and the local correction coefficient; the pixel points are divided into interested areas or non-interested areas according to the center point offset coefficient, scale transformation is carried out in combination with the center importance degree, visual detection is completed, and the detection adaptability to defects of different scales and forms is improved through self-adaptive window analysis and an overall-local double correction mechanism.

The invention belongs to the technical field of powder metallurgy, and relates to a preparation method and application of a high-performance isotropic GH4698 drum piece, prepared GH4698 high-temperature alloy powder with the particle size of 53-250 microns is loaded into a prefabricated sheath under the condition that the vacuum degree is smaller than or equal to 1 * 10 <-3 > Pa, after treatment is conducted 2-3 times through a multi-cycle hot isostatic pressing process system, furnace cooling is conducted, and the high-performance isotropic GH4698 drum piece is obtained. And machining is adopted to remove the sheath to obtain a GH4698 drum piece blank in a powder metallurgy state, and a solid solution and aging heat treatment process is adopted for the drum piece blank, so that the high-performance isotropic GH4698 drum piece can be obtained. According to the preparation method, the yield of the GH4698 drum part can be effectively increased, the GH4698 drum part with high performance and isotropic performance can be obtained by effectively improving the grain size and distribution of the part, the carbide distribution and the internal stress state of the part, the utilization rate of an alloy material is promoted to be increased, the stability of the production process is improved, and in addition, the yield of the GH4698 drum part is improved. All mechanical properties of the prepared GH4698 drum piece meet the performance requirements of a drum shaft for a novel aero-engine.

The invention relates to the technical field of powder metallurgy, in particular to a method for preparing a graphene composite copper plate strip by using red copper waste through combination of powder metallurgy and a medium-temperature continuous extrusion process, and the method comprises the following steps: selecting the red copper waste containing different components according to an application scene of the graphene composite copper plate strip; crushing the red copper waste into red copper blocky crushed aggregates; adding 0.1-8% by mass of graphene into the red copper blocky crushed aggregates, and grinding to form first-size mixed powder; carrying out semi-melting stirring processing on the mixed powder with the first size to form a graphene-red copper mixed base material, and carrying out continuous extrusion treatment; and the graphene composite copper plate strip blank is treated according to a conventional red copper cold rolling process, and the graphene composite copper plate strip is obtained. According to the method, a powder metallurgy process is combined with a medium-temperature continuous extrusion process, so that the red copper waste is recycled in a non-smelting mode, and a parent body of the high-performance graphene composite copper plate strip is produced. The invention further correspondingly discloses application of the graphene composite copper plate strip.

The invention belongs to the technical field of powder metallurgy, and relates to a method for preparing a high-performance GH4079 disc ring piece and a disc ring piece for an aero-engine. The preparation method comprises the following steps: firstly, preparing GH4079 spherical powder with the particle size of 106-250 microns by adopting a specific method; then, the GH4079 spherical powder is loaded into a prefabricated sheath, and degassing and seal welding treatment is carried out on the GH4079 spherical powder; then the sheath is sequentially subjected to high-temperature heat treatment and hot isostatic pressing treatment; and finally, the sheath is removed, and the powder metallurgy GH4079 blank is obtained. And the powder metallurgy GH4079 blank is subjected to heat treatment, and the GH4079 disc ring workpiece is obtained. According to the method provided by the invention, the problems of blank cracking and low yield in the existing forging process can be practically and effectively solved, and the utilization rate of the alloy material and the stability of the production process are promoted to be improved.

The invention relates to the technical field of powder metallurgy, in particular to a tungsten-copper alloy preparation method and a tungsten-copper alloy. The preparation method of the tungsten-copper alloy comprises the following steps: mixing double-scale compound tungsten powder containing nanocrystals and ultra-fine grains or double-scale compound tungsten-tungsten oxide powder containing nanocrystals and ultra-fine grains with copper oxide powder to obtain precursor slurry; drying the precursor slurry to obtain precursor composite powder; the precursor composite powder is subjected to segmented reduction, tungsten-copper composite powder is obtained, and tungsten crystal grains in the tungsten-copper composite powder are distributed in a double-scale mode of nanocrystals and ultra-fine crystals; and the tungsten-copper composite powder is prepared into a blank and sintered, and the tungsten-copper alloy is obtained. The heat conductivity and density of the tungsten-copper alloy can be improved.

The invention relates to the technical field of powder metallurgy, in particular to a preparation process of a graphene composite profile prepared from brass waste, which comprises the following steps: selecting the brass waste containing different components according to the application scene of the graphene composite profile; the brass waste materials are smashed into brass block-shaped smashed materials; the preparation method comprises the following steps: adding 0.001-10% by mass of graphene into the brass block-shaped crushed aggregates, and carrying out wet ball milling to form a first-size mixed powder liquid; carrying out semi-solid rotary shearing and stirring processing on the mixture; and continuously extruding the graphene-brass mixed base material to form a graphene composite profile blank, and carrying out post-process to obtain the graphene composite profile capable of overcoming brass spot, line and surface defects. According to the invention, a powder metallurgy process is combined with a medium-temperature continuous extrusion process, so that the brass waste is efficiently and directly recycled without pollution, and the physical properties and chemical properties such as hardness, strength, conductivity, corrosion resistance and high-temperature creep resistance of the composite material are greatly improved. The invention further correspondingly discloses the graphene composite profile and application.

The invention provides a filling process prediction method and device based on a discrete element method and data driving, and relates to the technical field of bulk material forming, and the method combines the physical modeling advantage of the discrete element method and the powerful prediction capability of a data driving method. The filling process of the granular material under different process parameters is simulated through a discrete element method, key quality indexes are obtained to serve as input of a data driving model, and the process parameters serve as output for training. The model not only can accurately predict the filling quality, but also can adjust the process parameters in real time according to the target quality index, so that the intelligent optimization of the filling process is realized. According to the method, the calculation efficiency is greatly improved, the generalization ability of the model is enhanced, the dependence on empirical data is reduced, a more efficient and accurate solution is provided for the filling process in the industries of building materials, pharmacy, powder metallurgy and the like, the product quality is improved, the production cost is reduced, and the research, development and application of novel materials and equipment are accelerated.

The invention relates to the technical field of high-temperature alloy powder metallurgy, in particular to a preparation method of a high-strength cellular distribution gamma'phase high-temperature alloy, which comprises the following steps: preparing high-temperature alloy powder; the prepared high-temperature alloy powder is loaded into a first sheath, and the first sheath is vacuumized and sealed; carrying out preheating treatment on the first sheath; the high-temperature alloy powder in the first package sleeve is dispersed; opening the first sheath, and transferring the high-temperature alloy powder from the first sheath into a second sheath through a charging bucket under a vacuum condition; performing hot isostatic pressing treatment on the second sheath filled with the powder to obtain a first workpiece; cooling the first workpiece to obtain a second workpiece; removing a second sheath outside the second workpiece to obtain a blank, and performing heat treatment on the blank to obtain a target alloy; the powder metallurgy technology is utilized, the preparation technology is adjusted, a specially-distributed gamma'phase is formed in the alloy, and therefore the tensile strength and the endurance strength of the alloy are improved.

The invention is suitable for the technical field of advanced powder metallurgy and ceramic material sintering, and provides an assembly line type flash sintering system and a sintering method. The system comprises a powder loading and pre-pressing module, a first automatic graphite paper pressing, paving and replacing module, a sintering module, a demolding and sampling module and a second automatic graphite paper pressing, paving and replacing module which are sequentially arranged in the material flowing direction, all the modules are connected through the vacuum switching module to form a continuous vacuum environment; the system further comprises a conveying system which is used for driving the sintering units bearing materials to sequentially flow among the modules. The continuous flash sintering device is suitable for carrying out efficient and full-automatic continuous flash sintering treatment on powder materials in a vacuum or protective atmosphere environment, the platform overturning risk can be fundamentally avoided, and the stability and safety of the sintering process are ensured.

The invention discloses continuous titanium alloy atomization powder making equipment, which belongs to the technical field of powder metallurgy and comprises a feeding mechanism, a preheating unit, a smelting unit, a restraint device and an atomization unit. And the feeding mechanism can be used for continuously conveying the bars. The preheating unit is used for preheating the bars conveyed by the feeding mechanism. The smelting unit is used for smelting the preheated bar to form liquid flow or liquid drops. And the constraining device generates an alternating electromagnetic field to magnetically constrain the liquid flow or the liquid drop. The atomization unit crushes and atomizes liquid flow or liquid drops flowing out of the restraint device, and powder is formed after cooling and solidification. A titanium alloy bar is heated and molten through the preheating unit and the smelting unit, molten titanium falls into the restraint device and then is guided to form liquid flow with the uniform diameter under the restraint effect of a magnetic field, then the liquid flow is broken into fine liquid drops through spraying of high-pressure argon, and the liquid drops are cooled and solidified to obtain the spherical titanium alloy powder.

The invention belongs to the technical field of powder metallurgy, and particularly relates to a titanium-based composite workpiece and a preparation method and application thereof. High-entropy alloy powder with fine granularity is preferably selected as reinforcing phase powder after being prepared by adopting a gas atomization method and subjected to vibration screening, the particle size of the reinforcing phase powder and internal crystal grains of particles are fine, and after the reinforcing phase powder and titanium alloy powder are uniformly mixed, hot isostatic pressing low-temperature sintering treatment is performed, so that the high-entropy titanium alloy is obtained. Fine grain structures in reinforced phase powder particles are reserved in the titanium-based composite master alloy bar, and then a secondary plasma rotating electrode method is used for preparing powder, so that the titanium-based composite powder with uniform components and smaller grain structures is obtained; after mixing, the homogenized titanium-based composite mother alloy bar is prepared into powder through a secondary plasma rotating electrode method, chemical components are further dispersed and homogenized, reinforcing phases are distributed in all titanium-based composite powder particles, and the reinforcing effect can be further improved through an unconventional surface contact type reinforcing mode.

The invention discloses an opening detection device and method for a powder metallurgy disc body with multiple openings, and relates to the technical field of opening detection of the powder metallurgy disc body, the opening detection device comprises a workbench, an arch frame is fixedly arranged on the workbench, and a detection unit used for detecting the depth and width of the openings in the powder metallurgy disc body is arranged on the arch frame. The workbench is further provided with a positioning and ejecting mechanism used for positioning and ejecting the powder metallurgy disc body. Lateral microswitches are fixedly arranged on the inner side walls of the lower end parts of the two rod pieces, and rollers are rotationally mounted at the upper end parts of the two rod pieces through pin shafts; vertical microswitches are fixedly arranged on the bottom surfaces of the two floating rods; arc-shaped protrusions are fixedly arranged on the bottom surfaces of the two lifting plates correspondingly, and the two arc-shaped protrusions abut against the top surfaces of the two rolling wheels correspondingly under the elastic force effect of the spring. The device has the beneficial effects that the working intensity of workers is greatly reduced, and the opening detection efficiency of the powder metallurgy disc body is greatly improved.

The invention belongs to the technical field of powder metallurgy, and discloses a novel double-circular-seam atomizer and an atomizing device.The novel double-circular-seam atomizer comprises an atomizer base body, a vertically-through melt channel is formed in the middle of the atomizer base body and used for allowing a flow guide nozzle to penetrate through, and the atomizer base body is provided with a cavity coaxial with the melt channel and a circular-seam spraying hole; the cavity is used for inputting high-pressure gas, and the circular seam spraying hole communicates with the cavity and is used for spraying out the high-pressure gas to form high-speed gas flow so as to break metal melt liquid flow flowing out of the flow guide nozzle. The number of the circular seam spraying holes is two, the two circular seam spraying holes are the first circular seam spraying hole and the second circular seam spraying hole, the second circular seam spraying hole surrounds the first circular seam spraying hole from the outer side of the first circular seam spraying hole, and on any longitudinal section plane of the atomizer base body, the jet flow center lines of the second circular seam spraying hole and the first circular seam spraying hole intersect at one point; the melt liquid flow crushing effect can be improved, the diffusion angle of metal liquid drops is increased, formation of large particles is reduced, and metal powder with smaller particle size and better sphericity degree is obtained.

The invention discloses stamping equipment for powder metallurgy, and belongs to the field of powder metallurgy, the stamping equipment for powder metallurgy comprises a stamping machine body, the upper side of a horizontal part of the stamping machine body and the lower side of a hydraulic seat are jointly provided with a cleaning component, and the cleaning component comprises moving columns fixedly connected to the lower sides of the left and right parts of the hydraulic seat; the upper portions of the left side and the right side of the horizontal part of the punching machine body are rotationally connected with rotating cylinders correspondingly. Powder materials attached to the wide opening of the female die due to static electricity are swept through the arranged rotatable cleaning brush, and due to the fact that a gear drives the cleaning brush to rotate above the female die in the downward moving process of the hydraulic base, the cleaning brush is driven by the gear to rotate above the female die; the cleaning brush can remove residual powder materials at the wide opening of the female die, and the situation that part of powder raw materials are attached to the inlet due to static electricity is avoided, so that the situation that the powder raw materials cannot completely enter the female die in the stamping process, and the stamping quality of powder is affected is prevented.

The invention belongs to the technical field of powder metallurgy production, and discloses a silver tungsten carbide graphite waste recovery treatment device and method.The silver tungsten carbide graphite waste recovery treatment device comprises a treatment box, a conveying module is arranged on the outer wall of the treatment box, a discharging port is formed in the outer wall of the treatment box, and smashing rollers are arranged on the inner wall of the treatment box; a downward pressing mechanism is arranged on the inner wall of the treatment box, a shielding mechanism is arranged on the outer wall of the treatment box, and a screening mechanism is arranged on the outer wall of the treatment box; the screening mechanism comprises a motor, an output shaft of the motor is fixedly connected with a chain wheel A, and the outer wall of the chain wheel A is in transmission connection with a chain wheel B through a chain; through cooperation of the motor and the trapezoidal block, waste materials crushed by the crushing roller can fall on the screen, and the waste materials can be stacked more uniformly through continuous movement of the moving frame and the screen, so that the problem that the screening efficiency is affected due to the fact that the waste materials fall on the screen and then are stacked at one position is avoided.

The invention discloses a laser-strengthened wear-resistant powder metallurgy valve seat, which relates to the technical field of powder metallurgy, and comprises a middle concave platform, a collecting hopper is arranged at the top of the middle concave platform, a mold charging barrel is arranged in the collecting hopper, and a plurality of round rods are fixedly connected between the inner wall of the collecting hopper and the outer wall of the mold charging barrel; and a detachable collecting frame is arranged at the bottom of the collecting hopper. Through the arranged die pressing mechanism and the pressing vibration mechanism, when the detachable upper die presses raw material powder in the die charging barrel, the die charging barrel can be synchronously driven to vibrate, so that the raw material powder in the die charging barrel is dispersed, and the uniformity and sufficiency of pressing are guaranteed; and meanwhile, under the vibration effect, overflowing raw materials can conveniently and rapidly fall into the collecting hopper from the edge of the top end of the mold charging barrel, and collection of overflowing raw material powder is accelerated.

The invention belongs to the technical field of transmission sheet materials, and aims to solve the problems that the service life of a clutch is affected and even potential safety hazards are caused due to poor comprehensive performance of an existing transmission sheet material for the clutch under the working conditions of high temperature, high stress and the like. In order to achieve the purpose, the invention provides a powder metallurgy transmission sheet material for a clutch and a preparation method of the powder metallurgy transmission sheet material. The powder metallurgy transmission sheet material for the clutch comprises, by mass, 55%-65% of high-purity atomized iron powder, 8%-12% of electrolytic copper powder, 4%-8% of hydroxyl nickel powder, 1.5%-4% of ferromolybdenum powder, 1%-3% of chromium powder, 0.3%-1.5% of lanthanum powder, 1.5%-3.5% of nanometer silicon carbide particles, 0.8%-2% of carbon fibers, 0.5%-1.5% of whisker-shaped aluminum oxide, 0.3%-1% of cellulose nanocrystals, 0.5%-2% of rare earth oxide, 2.3%-6% of a lubricating agent and 0.5%-1.8% of a binding agent. The comprehensive performance of the transmission piece for the clutch is greatly improved, the reliability and durability of the transmission piece in a complex mechanical environment are guaranteed, the service life is prolonged, and the safety risk is reduced.

The invention belongs to the technical field of metal material forming, and relates to a high-strength plastic titanium-based composite material annular part and a preparation method and application thereof. The preparation method comprises the following steps: firstly, uniformly mixing titanium alloy powder and reinforced phase powder, then preparing an annular blank according to the technological process of smelting, plasma rotating electrode atomization, degassing seal welding, hot isostatic pressing and ring rolling, and finally, annealing the annular blank to prepare the target annular part. According to the method, the titanium-based composite material powder is prepared by replacing a traditional laboratory small-batch ball milling method with a large-batch mixing method, a vacuum induction melting rod manufacturing method and a plasma rotating electrode atomization method, a reinforced phase can be introduced into a titanium matrix crystal and uniformly distributed, and the method is suitable for industrial large-batch production requirements; the titanium-based composite material annular part is prepared through the technology of powder metallurgy blank making and thermal deformation, and the effects of shortening the machining period and improving the material utilization rate and the forming rate are achieved through the precise size of powder metallurgy forming and the high efficiency of special-shaped ring rolling.

The invention relates to the field of metallurgical machining, and particularly discloses powder metallurgy pressure forming equipment and a forming method.The powder metallurgy pressure forming equipment comprises a bearing plate, a machining groove is formed in the bearing plate, and a pressure mechanism matched with the machining groove is arranged on the bearing plate; a containing box for containing metal powder is arranged on the bearing plate, a releasing assembly is arranged on the containing box, and the releasing assembly is used for releasing the powder in the containing box into the machining groove. In the pressurizing process, the movement of the containing box and the release action of powder are achieved, it is guaranteed that the powder in the containing box does not fall off, coordinated operation of the containing box and the release assembly is achieved, powder pressurizing forming is completed, in the machining process, continuity of the working procedures is achieved, connection of the working procedures is improved, connection of the working procedures is smooth, and the machining efficiency is improved. No procedure action waiting time exists, the machining time is shortened, the production efficiency is improved, the enterprise cost is reduced, and the market competition of enterprises is facilitated.

The invention discloses a multi-component composite oxide dispersion strengthening molybdenum alloy and a preparation method thereof, and relates to the technical field of refractory metal powder metallurgy preparation. The molybdenum alloy comprises a molybdenum matrix and a Y-X-O composite oxide nano precipitated phase dispersed and distributed in the molybdenum matrix. The molybdenum alloy comprises the following components in percentage by mass: 1%-2% of Y2O3, 0.3%-1.2% of an active element X, 96.5%-98.7% of molybdenum and inevitable impurities, wherein X is selected from one of Ti, Zr and Hf; the Y-X-O composite oxide nano precipitated phase and the molybdenum matrix form a coherent or semi-coherent interface, and the interface mismatch degree is less than or equal to 5%. The molybdenum alloy has excellent high-temperature strength and creep resistance, and can be applied to the high-temperature fields of nuclear industry, aerospace and the like.

The invention discloses a high-performance potassium-doped tungsten rod and a preparation method and application thereof, and belongs to the technical field of powder metallurgy, and the method relates to the steps of material selection, pre-reduction, vacuum spray doping, reduction, batch pickling, mixing, hard film cold isostatic pressing forming, low-temperature impurity removal, vertical melting pre-sintering, medium-frequency sintering and the like. By accurately controlling the rare earth element doping process and optimizing doping agent preparation, uniform distribution of rare earth elements in the tungsten rod is achieved, and compared with the prior art, the grain refinement effect and the mechanical performance of the high-performance potassium-doped tungsten rod are remarkably improved. The prepared potassium-doped tungsten rod has the advantages of small average grain size and high bending resistance, is suitable for the fields of cathode materials of electronic devices, heating elements of high-temperature furnaces, filaments in the lighting industry, high-temperature furnaces in the semiconductor industry and the like, and meets the requirements of the modern industry for high-performance tungsten materials.

The invention relates to a method for preparing bimetallic core-shell structure composite powder based on an acoustic resonance technology, and belongs to the technical field of powder metallurgy. Adding the micron matrix metal powder and the nano coating layer metal powder into a mixing tank, replacing air in the mixing tank with protective gas or active gas, and setting the pressure of the gas in the tank and the temperature of the tank body; and then three-section acoustic resonance coating powder preparation is carried out, and the bimetal core-shell structure composite powder is obtained. According to the method, different metal powder is driven by acoustic resonance to do violent disordered movement, the outer layer of micron metal powder is evenly and tightly coated with nano metal powder under the combined action of electrostatic force and other physical force, and finally the core-shell structure bimetal coated powder is obtained. The method is simple, the preparation efficiency is high, the applicability is wide, the thickness adjustable range of the coating layer of the obtained bimetallic coated powder is wide, the obtained bimetallic coated powder is uniform and compact, the powder particle morphology can be effectively maintained, and pollution of other elements is avoided.

The invention discloses a TC4 titanium alloy preformed blank, a TC4 titanium alloy plate with a full lamellar structure and a preparation method of the TC4 titanium alloy plate, and belongs to the technical field of titanium alloy machining. According to the method, TC4 alloy powder prepared through hydrogenation dehydrogenation and plasma rotating electrode atomization serves as a raw material, and a high-density binary structure preformed blank is prepared through a three-step type hot isostatic pressing technology; a pure titanium sheath is adopted for packaging, two-heating-number rolling is conducted through the sheath, and the plate shape is optimized through convexity design of a working roller and dynamic roller bending force control; and after rolling, solid solution and two-stage aging composite heat treatment are combined, the head and the tail are cut off, and the TC4 titanium alloy plate is obtained. The problem of tissue segregation of a traditional cast ingot is solved through powder metallurgy, the obdurability is improved, and the anisotropy is reduced; and meanwhile, the raw material cost is reduced, the production period is shortened, the yield is increased, the surface quality is improved, and a reliable scheme is provided for green and efficient preparation of high-performance titanium alloy plates in the aerospace field.

A quality safety monitoring management system for powder metallurgy production comprises a production parameter intelligent sensing module, a quality safety intelligent analysis module, a quality tracing management module and a man-machine interaction module. The production parameter intelligent sensing module collects production parameters, completes data preprocessing and sends a result to the quality safety intelligent analysis module; the quality safety intelligent analysis module receives production parameters, obtains key quality features through semantic ontology driven adaptive sampling, realizes fault diagnosis by applying a hybrid reinforcement learning method of tensor decomposition, dynamically adjusts a quality management strategy through fractional order chaos optimization, and generates quality early warning information, a diagnosis decision and a management plan; the quality traceability management module establishes a quality traceability chain covering the whole life cycle of raw materials, processes and products by using a block chain technology, receives quality data and completes security evidence storage; the man-machine interaction module realizes visual display of system functions and data, receives a user instruction and coordinates other modules to complete a quality monitoring management task.

The invention belongs to the technical field of powder metallurgy, and particularly relates to a powder metallurgy mold three-dimensional dynamic filling intelligent monitoring system which comprises a distributed multi-mode sensing unit, a high-performance data acquisition and preprocessing unit, a three-dimensional powder distribution reconstruction and digital twinning module, an intelligent defect recognition and evaluation module and a process feedback and control interface. And the limitation that in the prior art, the powder filling process in the mold cavity lacks real-time, local and three-dimensional monitoring capacity can be overcome. According to the system provided by the invention, fine sensing and intelligent diagnosis of the powder distribution state are realized, so that the forming quality of a powder metallurgy component is effectively improved, the rejection rate is reduced, and a solid foundation is laid for realizing intelligentization and self-adaptive control in the powder metallurgy production process.