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3593 results about "Powder metallurgy" patented technology

Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders. PM processes can avoid, or greatly reduce, the need to use metal removal processes, thereby drastically reducing yield losses in manufacture and often resulting in lower costs.

A preparation method of high-performance sintered NdFeB with low dysprosium content

The invention discloses a method for preparing sintered NdFeB with low dysprosium (Dy) content and high performance; the method comprises the following steps of: sputtering and plating the Dy element on the surface of jet mill powder by using the powder plate technology based on magnetron sputtering on the basis of preparing NdFeB powder, and then sufficiently dispersing the Dy element to micron-sized NdFeB crystal particles by dispersing the Dy element at high temperature in the sintering and tempering process, thereby achieving the effect of improving magnetic performance of the sintered NdFeB. Compared with the introduction of the Dy element in the proportioning process of the prior art, the method disclosed by the invention has the advantages: the low dysprosium content and high performance is limited in the nano-size by adopting the physical gas-phase deposition, the consumption quantity of the Dy element during the production process is controlled effectively and the preparationof sintered NdFeB with low dysprosium content and high performance is realized. Compared with the sintered NdFeB of the same components prepared by the traditional casting and powder metallurgy process, both the intrinsic coercivity and the maximum magnetic energy product of the sintered NdFeB rare-earth permanent magnetic material obtained according to the invention are improved obviously; compared with the sintered NdFeB with the same performance prepared by the traditional casting and powder metallurgy process, the dosage of the dysprosium element is reduced remarkably. The method can be widely applicable to producing and manufacturing sintered NdFeB with high performance.
Owner:NANJING UNIV OF SCI & TECH +1

Device and method for preparing spherical titanium powder and titanium alloy powder through gas atomization

The invention relates to a device and method for preparing spherical titanium powder and titanium alloy powder through gas atomization, which belongs to the field of powder metallurgy industry. The device comprises a vacuum chamber, a continuous feeder for titanium or titanium alloy wires/rods is arranged outside the vacuum chamber, a dynamic sealing device is arranged at the top of the vacuum chamber, a metal straightening device is arranged inside the vacuum chamber, an atomizing chamber is arranged below the vacuum chamber, a gas atomization nozzle is installed between the atomizing chamber and the vacuum chamber, the center hole of the nozzle is internally provided with a wire/rod guiding device, a high-frequency smelting coil is installed below the nozzle, wherein the dynamic sealing device, the straightening device, the guiding device and the high-frequency smelting coil are installed on the same axis; a heat dissipation cover is installed inside the atomizing chamber, a protective cover is arranged at the top of the heat dissipation cover, and the centers of the heat dissipation cover and protective cover and the center of the high-frequency smelting coil are on the same axis; a powder collecting pot is arranged below the atomizing chamber. By means of controlling the diameters of the wires, the atomizing gas pressure and the power of a high-frequency power supply, titanium and titanium alloy powder with different particle sizes and particle size distributions can be obtained.
Owner:有研增材技术有限公司

Preparation method for carbon nanomaterial enhanced aluminum base composite material

The invention discloses a preparation method for a carbon nanomaterial enhanced aluminum base composite material, which is similar to a powder metallurgy method, i.e. an aluminum material cladding powder processing and forming method. The preparation method is mainly used for solving the problem of precise mould requirement in the powder metallurgy process. The method is realized by the following steps of: 1) carrying out annealing treatment to pure aluminum or aluminum alloy material, carrying out alkali liquor cleaning and clean water cleaning to the surface of the pure aluminum or aluminum alloy material, and airing or drying after cleaning; 2) fully mixing and evenly stirring the pure aluminum or aluminum alloy powder with carbon nanomaterial at a certain ratio, i.e. at the mass fraction of the carbon nanomaterial of 0.1-8%; 3) cladding mixed powder by the pure aluminum or aluminum alloy material processed in step 1, compacting, sealing, and pressing into a precast block by a press; and 4) rolling the precast block obtained in step 3 into a final finished product. The preparation method for the carbon nanomaterial enhanced aluminum base composite material, which is disclosed by the invention, has the advantages of low cost, short flow, simpleness in operation and easiness in realizing industrialization.
Owner:NORTHEASTERN UNIV

Powder metallurgy preparation method for nano-particle reinforced ultra-fine grain metal-matrix composite

The invention provides a powder metallurgy preparation method for a nano-particle reinforced ultra-fine grain metal-matrix composite. According to the method, a metal-matrix grain refining process and a nano-particle dispersing process are carried out in steps. The method comprises the steps that firstly, micro-nano flaky metal-matrix powder is prepared in advance; nano-particles and the flaky metal-matrix powder are stirred and mixed in a stirrer at the high speed under protective atmosphere, and by means of high shear force and pressure generated between stirring blades and a tank body, the nano-particles are uniformly dispersed to the surface of the micro-nano flaky metal-matrix powder; through short-time mechanical ball-milling treatment, the nano metal particles are embedded into the micro-nano flaky metal-matrix powder, so that composite powder of nano-particle reinforced metal is obtained; and compression moulding, sintering and compacting treatment are conducted, so that the ultra-fine grain metal-matrix composite with the nano-particles uniformly dispersed is obtained. By means of the powder metallurgy preparation method, time and energy are saved; cost is low; the application range is wide; and the prepared material is high in comprehensive mechanical performance and has large-scale application potential.
Owner:SHANGHAI JIAO TONG UNIV

Plasma rotating electrode milling machine group and technique

The invention relates to a plasma rotary electrode powder milling set and a process thereof, relating to the technical field of powder metallurgy. The milling set comprises a rotating feeding mechanism, a vacuum furnace, a vacuum unit, a plasma gun device and an electrical source. The rotating feeding mechanism is arranged at the exterior of one side of the vacuum furnace; the plasma gun device is arranged at the interior of the other side of the vacuum furnace; the vacuum unit is communicated with the vacuum furnace through a ventilation pipe, wherein, the vacuum furnace body has a double-decker sandwich structure, and cooling circulating water is injected into the sandwich structure; a receiving mechanism is arranged at the bottom part of the vacuum furnace, wherein, the receiving mechanism comprises two cut-off valves connected in series. The process includes the following steps: metal is processed into electrode bars; low-voltage heavy current is applied to the electrode bars to melt the electrode bars in a highly vacuumized melting chamber through the high temperature produced by the cathode arc of the plasma gun, and to eject the molten metal instantly by the strong centrifugal force produced through the high-speed rotation of the electrode bars to produce fine metal powders. The invention is characterized in that the yield of perfect spherical metal powders is up to 97 percent, and the powders are free from the contamination of any microelement.
Owner:张建利

Powder metallurgy preparation method of carbon nanotube reinforced aluminum alloy composite material

ActiveCN103789564ARapid precipitation strengtheningReliable and efficient processMicro nanoThermal deformation
The invention provides a powder metallurgy preparation method of a carbon nanotube reinforced aluminum alloy composite material. The method comprises the following steps: pre-preparing micro-nano flake powder of an alloying component, subsequently ball-milling the powder with a carbon nanotube and spherical pure aluminum powder to prepare flake composite powder, and further performing densifying, sintering, thermal deformation processing and thermal treatment to achieve alloying so as to finally obtain the carbon nanotube reinforced aluminum alloy composite material. Uniform compounding of the matrix aluminum powder, the carbon nanotube and the alloying component can be achieved through limited ball-milling, and meanwhile dangerous elements or uneasy grinding elements such as magnesium and silicon which are high in activity and likely to combust and explode are avoided by adopting the stable and easily ground pre-alloying aluminum powder, so that the security and the reliability are improved; in addition, because of large interlayer boundary and small layer thickness distance, the flake structure is beneficial for uniformly dispersing the alloying component and forming refined dispersed separated phase. The method is beneficial for bringing the effects of composite reinforcement of carbon nanotubes and alloy reinforcement into play to the maximum extent, is energy-saving and time-saving, and is safe and feasible.
Owner:SHANGHAI JIAO TONG UNIV

Ceramic material with amorphous/nanocrystalline structure and method of producing the same

The invention aims at disclosing a ceramics material with an amorphous/nanocrystalline structure and a preparation method thereof. The method solves the problems that in the existing preparation process of ceramics composite material, the sintering temperature is high, the sintering time is long and the performance of the product is weak. The ceramics material of the invention is manufactured by subjecting a main phase ceramics powder and an additive phase ceramics powder to powder metallurgy technique. The method has the following steps: 1. the raw material of ceramics powder is granulated into ceramics composite powder; 2. heat treatment is carried out on the ceramics composite powder; 3. after the heat treatment, shaping and heat insulation sintering are carried out on the obtained composite powder, thus finally obtaining the ceramics material. In the invention, the sintering temperature in the preparation process of ceramics materials is lowered, the sintering time is shortened, and in particular, the internal arrangement of the amorphous/nanocrystalline structure in the ceramics materials improves strength, toughness, hardness of the ceramics materials of the ceramics materials, enhances high temperature resistance, wear resistance, corrosion resistance and chemical stability thereof.
Owner:哈尔滨霈泽材料科技有限公司

Graphene modified high-heat-conductivity aluminum-based composite material and powder metallurgy preparation method

The invention provides a graphene modified high-heat-conductivity aluminum-based composite material and a powder metallurgy preparation method thereof. The material comprises reinforced grains and an aluminum substrate, wherein the composite boundary of the reinforced grains and the aluminum substrate contains high-heat-conductivity graphene nanosheets. The method comprises the following steps: (1) soaking the reinforced grains with a strong acid solution, subsequently washing with deionized water till being neutral, drying, and removing the surface impurities, thereby obtaining activated reinforced grains; (2) adding the activated reinforced grains into a graphene dispersion liquid, mechanically stirring or performing ultrasonic dispersion, and wrapping the graphene nanosheets on the surface, thereby preparing the graphene modified reinforced grains; and (3) mixing the graphene modified reinforced grains with the aluminum substrate powder, pressing into blanks, and sintering, thereby preparing the graphene modified high-heat-conductivity aluminum-based composite material. The composite material provided by the invention is good in chemical stability, high in thermal conductivity and can be used as a heat management material of a large-power semiconductor device.
Owner:SHANGHAI JIAO TONG UNIV

Powder metallurgy titanium alloy and preparation method thereof

The invention provides powder metallurgy titanium alloy and a preparation method thereof. The powder metallurgy titanium alloy comprises the following components in percentage by mass: 2 to 7 percent of Al, 2 to 8 percent of Mo, 2 to 6 percent of V, 2 to 10 percent of Ag, 0.1 to 3.0 percent of LaB6 and the balance of titanium and inevitable impurities. The method comprises the following steps of: weighing titanium powder, aluminum powder, molybdenum powder, aluminum-vanadium intermediate alloy powder, silver powder and lanthanum hexaboride powder with certain particle size according to the mass percentage of the components; uniformly mixing the powder by a mixing method; preparing a green compact with a certain shape by a compression molding process; placing the green compact in a vacuum hot pressing sintering furnace to sinter; and cooling the green compact along with the furnace to obtain silver and titanium boride particle-containing powder metallurgy titanium alloy. The technological process is simple; the silver powder is added during the mixing of the materials to improve the molding property of the green compact; the lanthanum hexaboride powder is added to perform reaction in situ so as to generate titanium boride dispersion enhanced matrix alloy; the compactness of the sinter compact is further improved by hot pressing sintering; and thus the novel powder metallurgy titanium alloy with high compactness and high strength is obtained.
Owner:CENT SOUTH UNIV

Composite silicone rein-ferrite-coating soft magnetic powder core and preparation method thereof

The invention discloses a composite silicone rein-ferrite-coating soft magnetic powder core and a preparation method thereof, and belongs to the metallurgical industry of magnetic functional material and powder. The soft magnetic powder core is formed by pressing and forming composite magnetic particles, wherein each composite magnetic particle comprises a soft magnetic metal particle and a composite insulation film, and each composite insulation film is coated on the surface of each soft magnetic metal particle. The preparation method of the soft magnetic powder core comprises the following steps of surface modification and coupling treatment of the soft magnetic metal particles, forming of the composite insulation coating around each soft magnetic metal particle, pressing and forming, and high-temperature heat treatment at 300 DEG C to 650 DEG C. Compared with the prior art, the soft magnetic powder core and the preparation method have the advantages that the adopted organic resin can resist the high temperature of 600 DEG C; since the soft magnetic ferrite power is added into the composite coating agent, the damage of the insulation layer to the magnetic performance of a substrate is reduced; and the magnetic conductivity is high, the density is high, the rapture strength is high, the loss is low, and the industrial production is easy.
Owner:UNIV OF SCI & TECH BEIJING
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