The invention discloses a high-performance sintered
neodymium-iron-
boron (Nd-Fe-B) rare-earth permanent
magnet material and a manufacturing method thereof. The manufacturing method comprises the following steps: firstly,
casting R-iron-
boron-aluminum (R-Fe-B-Al) into a rapidly solidified
alloy plate (R represents one and / or several of rare-earth elements containing Nd) by adopting a vacuum rapid solidifying process, then,
coating a
metal penetrant comprising the component Ra-Al or Ra-Al-X [the Ra represents
dysprosium (Dy) and / or
terbium (Tb), and the X represents one or several of
cobalt,
copper,
gallium and
zirconium (Co, Cu, Ga and Zr) elements] to the surface of the
alloy plate, and heating to enable the
metal penetrant to penetrate into the
crystal boundary of the rapidly solidified
alloy plate. A replacement reaction happens between the Ra in the penetrant entering the
crystal boundary of the rapidly solidified alloy plate and the Nd and / or
praseodymium (Pr) in the main phase of the alloy plate to form an Rh2(Fe, Al)14B phase with high content of the Dy and / or the Tb (the Rh represents that the content of the Dy and / or the Tb is higher than that of the Dy and / or the Tb in the R), and the positions of part of Fe atoms are replaced by Al atoms to encircle the double-main phase structure of an R2Fe14B phase. The high-performance sintered
neodymium-iron-
boron (Nd-Fe-B) rare-earth permanent
magnet material disclosed by the invention is capable of effectively improving a coercive force and obviously reducing the use level of
rare earth, and simultaneously, is also capable of improving the
corrosion resistance of a
magnet.