This invention relates to a non-contact, low-temperature, intermittent heat exchange pulsed-dynamic electrolytic
machining apparatus and method, belonging to the field of electrolytic
machining. The apparatus consists of a blade workpiece, a
cathode plate, a
cathode holder, and an insulating sleeve. The
cathode plate undergoes high-frequency reciprocating vibration during radial feeding, coordinated with the
synchronous switching of a
pulse power supply, to achieve pulsed-dynamic electrolytic
machining. In this pulsed-dynamic electrolytic machining method, the
cooling medium flows into the insulating sleeve from the inlet of the
cooling channel, flows through the
cooling channel, and then flows out from the outlet of the
cooling channel, reducing the temperature inside the insulating cavity. As the blade is shaped and enters the insulating cavity, the
cooling medium undergoes convective intermittent heat exchange with the stray
electrolyte within the cooling channel, reducing the temperature and
conductivity of the stray
electrolyte, and even freezing the stray
electrolyte, creating a low-temperature environment around the shaped blade and inhibiting the electrolytic reaction in the stray
corrosion zone. Pulsed-dynamic machining promotes the removal of electrolytic products and heat, further improving machining accuracy and surface quality.