5600 results about "Thin walled" patented technology

The invention belongs to the technical field of laser processing, and particularly relates to a special-shaped curved glass laser cutting track planning method. According to the method, the instantaneous thermal effect and the historical thermal accumulation effect are subjected to coupling calculation, high-precision prediction and compensation of thermal deformation in the laser cutting process are achieved, the accuracy of the cutting track is improved, contour deviation caused by thermal deformation is avoided, and the geometric precision is improved; according to the local geometric complexity of the special-shaped curved glass, regions are divided, and differential virtual scanning layers and scanning modes are matched, so that the dynamic balance of efficiency and precision is guaranteed, the processing quality of regions with high curvature, thin walls and the like is guaranteed, the cutting speed of flat regions is increased, and the processing period is shortened; by monitoring the temperature and feeding back actual thermal historical parameters during cutting, model parameters are reversely optimized by using contour precision data after cutting is completed, so that robustness and stability are enhanced, and the yield and process reliability of laser cutting of the special-shaped curved glass are improved.

The invention provides an intelligent real-time detection method and system for PCCP welding quality, and relates to the technical field of online detection and intelligent evaluation of pipeline welding quality through machine learning. Light energy data and multi-light-source images of a spiral weld pool are collected, exposure parameters are dynamically adjusted through the energy difference of visible light near-infrared bands, and the real-time detection of the PCCP welding quality is achieved. Inhibiting strong light interference and generating a weld surface image; a stress concentration area is positioned by scanning a welding seam thermal deformation area and combining speckle pattern change, sound frequency change and the elastic characteristic of the thin-wall steel cylinder; inputting the surface image and the deformation data into a space-time convolutional neural network, fusing light energy change, image details and spatial features to construct a weld joint space structure diagram, and adaptively correcting the position of a sensor; and comparing the sinking depth of the three-dimensional point cloud reconstruction, analyzing the correlation between the sinking degree and the stress, and generating a probability thermodynamic diagram to output the pressure-bearing failure risk level, so that the probabilistic early warning of the pressure-bearing failure risk can be realized.

The invention relates to the technical field of metal forge piece machining, in particular to an irregular metal forge piece heat treatment method and system.The irregular metal forge piece heat treatment method comprises the steps that firstly, temperature compensation partitions are divided according to geometrical characteristics, and stepped preheating is implemented to establish a uniform basic temperature field; then, the heat preservation time of each subarea is independently regulated and controlled in the austenitizing stage, and sufficient transformation of a thick-wall area structure and control over the grain size of a thin-wall area are both considered; in the quenching process, partition strength adjustment is carried out based on a preset cooling map, and cooling parameters are dynamically optimized through real-time feedback; and finally, according to the residual stress distribution, carrying out partition stepped tempering. The heating and cooling uniformity is remarkably improved through partition dynamic temperature management, and the structure difference and thermal stress concentration caused by section sudden change are effectively inhibited; the microstructure is ensured to be uniform and stable through austenitizing control; the hardenability and the deformation resistance are balanced through a differential cooling strategy; and directional reduction of residual stress is achieved through an intelligent tempering mechanism, and the cracking risk is greatly reduced while the comprehensive mechanical property is improved.

The invention discloses a thin-wall structure lightweight design method based on additive manufacturing, and belongs to the technical field of additive manufacturing, and the thin-wall structure lightweight design method comprises the following steps: S100, designing an initial structure based on function and performance mapping; s200, an additive manufacturing process knowledge base is constructed, and the adaptability of the additive manufacturing process is evaluated; s300, carrying out process and structure bidirectional coupling finite element analysis; s400, collaborative optimization of a process and a structure driven by a multi-objective optimization algorithm; s500, feature part manufacturing verification and design and process scheme iterative optimization are carried out; and S600, generating a design and process integrated scheme, wherein the integrated scheme comprises design parameters and manufacturing parameters. The technical problem that in the prior art, the structure optimization target and the manufacturing adaptive capacity are lack of collaboration can be solved.

The invention discloses a high-performance copper alloy pipe and a preparation method thereof. The Sn, Ni and P elements are compositely added into Cu, the content and proportion of all the elements are regulated and controlled, meanwhile, a recrystallization treatment process is combined, a high-proportion sigma 3, sigma 9 and sigma 27 coincidence lattice grain boundary is introduced, and the copper alloy pipe with high strength, high machining forming capacity and excellent pressure resistance, corrosion resistance and high-temperature softening resistance is prepared. Meanwhile, Zr, Co and B (optionally) elements are added on the basis of the alloy components, so that the performance of the copper alloy pipe is further improved. The tensile strength, the processing formability, the pressure resistance, the corrosion resistance and the high-temperature softening resistance of the copper alloy pipe are far better than those of a TP2 copper pipe of the same specification and an existing high-strength copper pipe, the performance requirements of the high-pressure-resistance thin-wall seamless copper pipe are met, and the copper alloy pipe has wide application prospects in the heat exchange field.

The invention provides a titanium alloy thin-wall part high-precision milling method and system based on dynamic compensation, and the method comprises the following steps: constructing a multi-physics field coupling model based on the constitutive relation and milling process parameters of a titanium alloy material; according to the method, a multi-physical field coupling model represented by dynamic parameters is constructed, structural feature recognition and coupling weight dynamic allocation are combined, and the model is iteratively optimized through a detection result after processing, so that the problem that a traditional prediction model is disjointed from an actual working condition is solved; by building a real-time monitoring and feedback system and combining a dynamic compensation closed-loop mechanism, non-interruption linkage of monitoring-adjustment in the machining process is achieved, and the problem that the hysteresis of a traditional compensation method is remarkable is solved; the initial compensation amount is optimized through a multi-objective genetic algorithm, a self-adaptive processing path strategy is adopted, dynamic parameter adjustment of structure adaptation is combined, a traditional single compensation strategy is replaced, and the problem of dynamic rigidity change in the complex curved surface and material removal process can be flexibly solved.

The invention relates to the technical field of machining, in particular to a flexible clamp for turning a variable-diameter thin-wall cylinder component and a turning method. The flexible clamp comprises a supporting mechanism and a flexible supporting clamp mechanism which are detachably connected, the supporting mechanism comprises a supporting rod, the supporting rod is detachably connected with the flexible supporting clamp mechanism, and the flexible supporting clamp mechanism comprises a plurality of first supporting assemblies arranged in the circumferential direction. The flexible supporting clamp mechanism can be inserted into the variable-diameter cylinder section of the variable-diameter thin-wall cylinder component in the axial direction of the variable-diameter thin-wall cylinder component, and the first supporting assembly is adjusted to extend in the radial direction so that the first supporting assembly can abut against the inner wall of the variable-diameter cylinder section. The flexible supporting clamp mechanism can effectively avoid workpiece deformation caused by lateral component force, and the flexibility of the flexible clamp is improved. In the machining process, the elastic deformation and vibration of the barrel are controlled within a very small range, and the machining precision is remarkably improved.

The invention provides a low-speed and ultrahigh-pressure die-casting process method for automobile part die-casting, and relates to the field of automobile part manufacturing. The method includes the following steps that firstly, a mold is prepared, secondly, molten metal is prepared, thirdly, a casting is cooled and demolded, and fifthly, follow-up treatment is conducted. The defects that in the high-speed mold filling process of a common high-pressure casting technology, gas is likely to be involved in the molten metal, and consequently air holes, shrinkage porosity and the like are generated in the casting are overcome; and when key parts such as automobile engine cylinder bodies and hubs are produced, air hole defects possibly cause the problems of air leakage of engines, insufficient hub strength and the like. And meanwhile, for parts with thin walls and complex structures, uniform filling of molten metal in a mold is difficult to ensure by a traditional die-casting process, the defects of cold shut, insufficient pouring and the like are easy to occur, and the qualified rate and the production efficiency of products are reduced.

A placing seat is fixed to the upper portion of a base through a plurality of supporting columns in a suspended mode, a plurality of linear sliding grooves distributed in an annular array mode are formed in the placing seat, and an inner supporting piece and an outer pressing piece are installed in each linear sliding groove; a clamping push plate is connected between the multiple supporting columns in an up-down sliding and sleeving mode, a plurality of pushing pieces are installed on the clamping push plate, the pushing pieces are in sliding connection with the inner supporting piece and the outer pressing piece, and a plurality of position adjusting mechanisms distributed in an annular array are installed below the containing base in a sliding mode; a plurality of inner supporting pieces and outer pressing pieces which are distributed in an annular array mode are arranged above the containing base, two positioning rollers on the inner supporting pieces and the outer pressing pieces can synchronously move in the opposite directions from the inner side and the outer side, the inner wall and the outer wall of a workpiece are clamped at the same time, clamping force appears in pairs, radial force is offset, the workpiece mainly bears uniform centripetal force, and the deformation risk is greatly reduced.

The invention discloses a three-jaw self-adaptive clamping device for a special-shaped workpiece, and belongs to the technical field of machining auxiliary equipment. The three-jaw self-adaptive clamping device comprises a base, three clamping jaws and a driving structure, wherein the three clamping jaws are annularly distributed in the radial direction of the base, and the driving structure is arranged on the base and used for driving the three clamping jaws to move in the radial direction so as to clamp or loosen a workpiece. The three-jaw self-adaptive clamping device further comprises gas-driven self-adaptive structures which are arranged on the sides, close to the workpiece, of the three clamping jaws correspondingly and used for being matched with the surface of the special-shaped workpiece so as to achieve clamping. According to the three-jaw self-adaptive clamping device for the special-shaped workpiece, through an air-driven self-adaptive structure composed of the fixing block, the air cylinder, the telescopic rod, the piston assembly and the reset piece, the surface of the special-shaped workpiece can be efficiently adapted, the problem that a traditional clamping device is poor in adaptability to the special-shaped workpiece is solved, air pressure self-adjustment can be achieved, and the situation that local clamping force is too large is avoided; and deformation of the thin-wall workpiece due to uneven stress is prevented.

The invention discloses a lightweight design method for a thin-wall structure containing a flow channel based on additive manufacturing, and belongs to the technical field of additive manufacturing, and the lightweight design method comprises the following steps: S100, analyzing functional requirements, and constructing a functional requirement model containing the flow channel; s200, a printing direction and additive manufacturing constraint conditions are set, topological optimization is executed on the function demand model, and a preliminary topological structure is obtained; s300, carrying out geometric reconstruction on a topological optimization result to obtain a three-dimensional model suitable for additive manufacturing; s400, carrying out parameter optimization design; s500, the section shape and size of the runner are optimized based on fluid performance requirements; and S600, additive manufacturing manufacturability inspection is conducted on the structure with the section shape and size optimized. And S700, the model obtained after additive manufacturing manufacturability optimization is analyzed and checked. The technical problems that in the prior art, the design requirement of a thin-wall structure containing a runner cannot be met, and the forming quality and the section shape of the inner surface of the runner are difficult to accurately control can be solved.

The invention provides a machining method and tool for a high-precision thin-wall casing of an aero-engine, and belongs to the field of precision machining of thin-wall components of aero-engines. Comprising a clamp body which is provided with a hoisting hole and supporting plate mounting positions distributed in the circumferential direction. The inner-layer clamping mechanism and the outer-layer clamping mechanism are composed of supporting plates distributed along the circumference of the clamp body, each supporting plate is longitudinally provided with a plurality of sets of ejector rods, the ejector rods are locked through ejector rod installation nuts, and the tail ends of the ejector rods are provided with copper alloy ejector rod heads; the outer layer clamping mechanism comprises a pressing plate used for axially pressing the end face of the casing. The support plate is provided with three groups of upper, middle and lower ejector rod screw-thread fit holes. The tool not only has the part positioning function and the clamping space meeting the requirement that rough machining and finish machining of the cartridge receiver can share the same tool, but also has the functions of internal and external multi-point independent supporting and internal and external multi-point simultaneous supporting. According to the technological method, two times of heat treatment is added to remove stress generated by cutting machining, and two numerical control lathe finish machining procedures are refined into seven procedures.

The invention relates to the technical field of injection molding, and discloses a plastic part injection mold regulation and control system and method based on a complex curved surface and a thin-wall structure, and the plastic part injection mold regulation and control system based on the complex curved surface and the thin-wall structure comprises a mold modeling module, a temperature modeling module, a control modeling module, a control optimization module and a control execution module; the plastic part injection mold regulation and control method based on the complex curved surface and the thin-wall structure comprises the steps that a mold three-dimensional model and thermal control area mapping are built, a heat conduction model is built, modal dimensionality reduction is conducted, a target temperature field and a performance function are combined, optimal temperature regulation and control are achieved through a predictive control algorithm, real-time feedback is matched, and a heating and cooling unit is driven. And dynamic closed-loop control of the mold thermal field is realized. According to the method, thermal control precision and energy consumption efficiency are optimized through Galerkin modal dimension reduction, model predictive control and a weighted performance function, global closed-loop temperature control is achieved by combining mapping of a three-dimensional area and a heating and cooling unit of the mold, and system safety and stability are enhanced.

The invention relates to the technical field of welding, and discloses an intelligent control method and system for the welding process of a thin-wall metal component, and the intelligent control method for the welding process of the thin-wall metal component comprises the steps that an initial welding parameter set is determined, and time synchronization is conducted; obtaining multi-source original data with timestamps in the welding process; time alignment is carried out; respectively calculating a current stability index, a heat accumulation index and a molten pool width measured value to obtain a key deviation index; based on the key deviation index, current adjustment amount, pulse parameter adjustment amount and position compensation amount are obtained through calculation; obtaining an adjustment amount set; the current welding parameters are subjected to amplitude limiting updating, and an updated current welding parameter set is obtained through a step-by-step transition method and a high-priority fast instruction; recording a welding process data log, and judging a welding state; carrying out comprehensive evaluation and data storage on the welding process; according to the method, various dynamic changes in the welding process are comprehensively coped with, and the stability and consistency of the welding quality are improved.

The invention discloses an intelligent pressure maintaining control method for a thin-wall product of an injection molding machine based on mold pressing feedback. The intelligent pressure maintaining control method comprises the following steps: (1) constructing a hardware layer; (2) configuring a software layer; (3) a mold cavity pressure acquisition module acquires original pressure data in the injection mold cavity in real time through a pressure sensor; (4) the data preprocessing module carries out filtering processing on pressure signals generated by the pressure data, and (5) the dynamic pressure maintaining control module dynamically adjusts pressure parameters and pressure maintaining time by receiving the real-time pressure data, product wall thickness parameters, mold structure parameters and injection molding process parameters, generates a pressure maintaining control instruction and sends the pressure maintaining control instruction to an injection molding machine control system; driving the injection molding machine to execute pressure maintaining action; (6) the dynamic pressure maintaining control module associates and stores the pressure change curve and the parameter adjustment record in the pressure maintaining process in a feedback learning module, and optimization calculation is carried out; and (7) the man-machine interaction interface displays the pressure change curve, the pressure maintaining control parameters and the forming state of the injection mold cavity in real time.

The invention relates to the technical field of hydraulic test of nickel alloy pipes, and discloses a hydraulic test system for a thin-wall nickel alloy pipe. According to the system, in the axial loading state of the thin-wall nickel alloy pipe, a closed water pressure cavity is established through an annular sealing clamp, and then strain distribution data on the surface of the pipe body is collected through a distributed optical fiber sensor array. And constructing a three-dimensional stress field reconstruction model based on the acquired strain distribution data, calculating an equivalent plastic deformation threshold value of the pipe body under different water pressure gradients, adjusting a water pressure loading curve slope parameter according to the equivalent plastic deformation threshold value, and generating a dynamic water pressure loading instruction. And the high-frequency pressure pulse generator executes the instruction, synchronously triggers the X-ray diffractometer to collect lattice distortion data of the tube body, inputs the data into the material microscopic damage evolution model, and outputs a microscopic defect spatial distribution map. And finally, material constitutive parameters of the three-dimensional stress field reconstruction model are corrected based on the atlas, closed-loop feedback control is formed, and multi-dimensional data acquisition and accurate management and control of the thin-wall nickel alloy pipe hydrostatic test are achieved.

The invention belongs to the technical field of nondestructive testing, and particularly relates to a full-matrix microscopic ultrasonic leakage defect three-dimensional reconstruction method. According to the leakage defect three-dimensional reconstruction method, precise positioning and three-dimensional shape reconstruction of tiny complex defects in the austenite thin-wall stainless steel material are achieved, and technical support is provided for leakage micropore detection and three-dimensional representation of the austenite thin-wall stainless steel material. The leakage micropore three-dimensional reconstruction method comprises the following steps: recording an A-Scan original signal and position information of each path point to obtain full-matrix microscopic ultrasonic data; taking the minimum envelope entropy as an optimization target, performing variational mode decomposition and reconstruction on the A-Scan original signal of each path point, and calculating to obtain an optimal solution of a variational model; performing two-dimensional mask extraction on the processed full-matrix microscopic ultrasonic data to generate C scanning images with different depths; extracting to obtain two-dimensional defect edge masks under different depths; and carrying out splicing and volume rendering on a two-dimensional defect edge masking result.

The invention relates to a machining path planning system, in particular to the technical field of intelligent manufacturing and numerical control machining, and overcomes the defect that a thermal coupling effect is ignored in traditional geometric planning by constructing an evolution model fused with a physical law. A dynamic decoupling algorithm is utilized to extract a real cutting load from multi-source data and reconstruct a rigidity field changing along with material removal in real time, the problem that a physical boundary is difficult to perceive under a complex working condition is solved, and the system effectively eliminates size out-of-tolerance caused by heat accumulation through transient deformation advanced prediction. According to the method, the non-linear error is actively counteracted in cooperation with a reverse compensation strategy based on sensitivity analysis, the machining precision and surface quality of the thin-wall weak-rigidity part are remarkably improved, the rejection rate and trial cutting cost are reduced, and intelligent closed-loop control over the manufacturing process is achieved.

The invention relates to the technical field of quenching, and particularly discloses a quenching device and method for stainless steel pipe machining. The quenching device comprises a bottom box, a quenching box is fixedly installed above the bottom box, one side of the quenching box is open and provided with a sealing door, the sealing door is movably connected with the quenching box, and the end, close to the quenching box, of the bottom of the sealing door is connected with a base; a turntable is rotationally mounted on the base, a plurality of fixing cones are arranged around the top of the turntable, and a to-be-quenched pipe fitting is sleeved on the fixing cones. Through the arrangement of the outer ring and the inner ring, synchronous fixing of a plurality of pipe fittings is achieved, rotation of the driving disc pushes the extrusion pieces to evenly expand outwards along the sliding grooves, and the extrusion pieces can be reset in combination with the elasticity of the springs; through sliding constraint of the limiting blocks and the limiting grooves, it is guaranteed that deviation does not occur in the extrusion process, the outer ring provides reverse supporting to form clamping force, the clamping safety of the thin-wall pipe fitting is remarkably improved through the design, and the device is particularly suitable for quenching of stainless steel pipes prone to deformation.

The invention discloses an yttrium-rich neodymium-iron-boron magnet and a preparation method thereof, and belongs to the technical field of rare earth permanent magnet material preparation. The preparation method comprises the following steps: mixing yttrium-rich neodymium-iron-boron matrix alloy powder with grain boundary doped alloy powder containing Gd and / or Ho, and carrying out compression molding and sintering tempering treatment to obtain a first yttrium-rich neodymium-iron-boron magnet. According to the invention, the grain boundary doped alloy powder containing Gd and / or Ho is added into the yttrium-rich neodymium iron boron matrix alloy powder and then is sintered, so that a continuous and uniform non-magnetic thin-wall grain boundary phase structure is formed in the grain boundary, and the coercive force of the magnet is enhanced. Dy and / or Tb heavy rare earth element grain boundary diffusion is carried out based on the first yttrium-rich neodymium-iron-boron magnet after grain boundary modification, a second yttrium-rich neodymium-iron-boron magnet is obtained, the diffusion depth of Dy and / or Tb in the magnet can be increased, the utilization rate can be increased, the cost can be reduced, the coercivity of the magnet can be improved, and the adverse effect of Dy and / or Tb on residual magnetism can be reduced.

The invention discloses a method for reducing pores by repair welding of internal defects of a thin-wall aluminum alloy casting. The method comprises the following steps: confirming and marking X-ray positions of the internal defects of the aluminum alloy casting; internal defects at the marked position are cleaned, the defects are required to be completely eliminated, and the cleaning position is smooth and has a certain groove angle; cleaning oil stains and oxidation films at the repair welding position of the casting; preheating the whole casting; welding a reverse support and adding a blowing protection tool; manual argon arc welding filling surfacing is carried out, arc surfacing is carried out from the periphery to the center, and excess weld metal is reserved; removing redundant weld joint materials of surfacing bulges of the casting; x-ray detection is conducted on the repaired casting, whether the pore defects generated after surfacing repair can meet related requirements or not is emphatically confirmed, and if pores gathered on the surface layer of a weld joint exist, the pores can be discharged through a hot pressing method. According to the method, through hole internal defect cleaning, reverse supporting, blowing protection increasing and arc drawing surfacing methods are adopted for conducting surfacing repairing on the internal defects of the casting, the quality of aluminum alloy casting products is guaranteed, and the rejection rate and the production cost are reduced.

The invention relates to the related technical field of engineering pipeline detection, in particular to a pre-embedded hydraulic engineering pipeline pressure resistance detection device which comprises a base and a mounting frame fixedly mounted on the base, a sliding plate is slidably arranged on the base, and clamping pieces are symmetrically arranged on the sliding plate; the pressure testing mechanism is mounted on the mounting frame and comprises a limiting ring and a plurality of elastic detection pieces distributed along the circumference of the limiting ring; the reciprocating pushing piece is mounted on the mounting frame and is connected with the elastic detection piece; the intermittent driving part is mounted on the base, the plurality of elastic detection parts are controlled to rotate relative to the pipeline through temporary detection work intermittence of the elastic detection parts, and the pipeline can move relative to the elastic detection parts, so that the elastic detection parts can capture thin-wall and concave areas caused by non-uniformity of an extrusion die at different angles of the pipeline; and meanwhile, local strength insufficiency caused by defects of the extrusion die on the pipeline is rapidly positioned.

The invention belongs to the technical field of thin-wall part machining, and particularly relates to a thin-wall part machining method and system.The thin-wall part machining method comprises the steps that before thin-wall part finish machining, a part blank is subjected to multiple times of cutting machining with the same cutting parameter and cutting track, so that a feeding current curve of each time of cutting machining is obtained; according to the change characteristics of the multiple feed current curves in the same track interval, whether the part blank has an abnormal area on the cutting track or not is judged; when the part blank has the abnormal area, a target feeding curve of the thin-wall part is generated according to the at least one feeding current curve; and cutting the residual material of the thin-wall part according to the target feeding curve. According to the method, the feeding current curve is obtained through multiple times of cutting, abnormal areas such as hardness distribution difference and residual stress distribution difference of the part blank can be accurately positioned through curve fluctuation characteristics, similarity analysis and fluctuation frequency / mean value judgment, and machining defects caused by uneven materials are avoided.

The invention belongs to the technical field of clamping, and discloses a large thin-wall shell self-adaptive floating shape follow-up clamp and a force feedback clamping method. The large thin-wall shell self-adaptive floating shape follow-up clamp has certain flexibility and can clamp a large thin-wall shell workpiece in a self-adaptive floating shape follow-up mode. The large thin-wall shell self-adaptive floating shape follow-up clamp can achieve the full-surface clamping force feedback function of a large thin-wall shell workpiece. Force sensors are arranged below the circumferential floating supporting module and the top supporting module, the clamping force can be monitored and displayed in real time through a PLC control system, the purposes of quantitatively applying the clamping force and conducting self-adaptive feedback adjustment on the clamping force are achieved, and the clamping precision is improved. The large thin-wall shell self-adaptive floating shape follow-up clamp can achieve automatic clamping and releasing of a large thin-wall shell workpiece. Based on a PLC control system, the top supporting module and the circumferential floating supporting module are controlled through air pressure and servo, the end face positioning device is driven through oil pressure, automatic clamping and releasing are achieved, manual participation is reduced, and the clamping efficiency is improved.

The invention provides a hot galvanizing device for a thin-wall square tube. A feeding assembly and a rotating wheel are arranged in a zinc pot, the feeding assembly is used for limiting the displacement track of a steel tube, the rotating wheel is used for driving the steel tube to move, the zinc pot is filled with a plating material, a pulling-out assembly is used for guiding the steel tube out of the zinc pot, and the feeding assembly comprises a first feeding frame; the first feeding frame is provided with a first guide groove used for guiding a steel pipe, a reinforcing structure is fixedly installed on one side of the first feeding frame, a plurality of first limiting protrusions are distributed on wheel blades of the rotating wheel, the periphery of the steel pipe is located between the two first limiting protrusions, and a plurality of second limiting protrusions are arranged on a pulling-out head of the pulling-out assembly. The periphery of the steel pipe is located between the two second limiting protrusions. According to the hot galvanizing device for the thin-wall square pipe, the shape of the first guide groove can be stabilized through the reinforcing structure, the reliability of the device is improved, so that the galvanizing efficiency of the steel pipe is improved, and the first limiting protrusion and the second limiting protrusion are used for limiting the relative positions of the steel pipe correspondingly.

The invention discloses a method and device for dynamically adjusting the clamping force of a thin-wall part, equipment and a storage medium, and relates to the field of data simulation. The method comprises the following steps: determining the clamping form and size of a pneumatic clamp tool according to the size of a thin-wall part, simulating a clamping stress process through finite element simulation, and establishing a mapping model between clamping force and deformation; initial machining process parameters are set according to the size and precision requirements of the thin-wall part, and the maximum allowable clamping force under different material allowances is obtained based on the mapping model; stability qualitative analysis is conducted on the clamping stability, and milling parameters are optimized according to the analysis result; and the milling process and the milling parameters are obtained in real time, and the clamping force in the milling process is dynamically adjusted at fixed time by controlling the pneumatic clamp tool through the PLC. Dynamic adjustment of the clamping force is achieved through the established mapping model of the clamping force and deformation, and the problem of deformation caused by rigidity change of the thin-wall part in the machining process is solved by combining layered milling optimization and PLC timing control.

The invention belongs to the technical field of inertia friction welding of high-temperature alloy thin-wall parts, and particularly relates to a homogenized grain type inertia friction welding device and method. The device comprises a base, an inertia friction welding rotation driving mechanism, a supporting shaft assembly, a synchronous vibration and shaping coupling mechanism and an inertia friction welding axial feeding mechanism, and the inertia friction welding rotation driving mechanism, the supporting shaft assembly, the synchronous vibration and shaping coupling mechanism and the inertia friction welding axial feeding mechanism are arranged on the base. The output end of the inertia friction welding axial feeding mechanism is connected with the fixed chuck, and inertia friction welding is conducted on workpieces on the upsetting side and the rotating side through axial feeding. One end of the supporting shaft assembly is connected with the base, the other end of the supporting shaft assembly is rotationally connected with the flywheel, and the supporting shaft assembly is used for supporting and preheating workpieces. The synchronous vibration and shaping coupling mechanism is arranged on the outer side of the welding seam area and used for conducting deformation suppression and grain refinement control on the welding seam area. According to the method, joint grains are refined uniformly, the forming precision is high, near-net forming is achieved, and the production efficiency is high.

The utility model discloses a thin-wall part processing tool convenient to operate, and relates to the technical field of processing tools, the thin-wall part processing tool comprises a base, a clamping platform is fixedly mounted on the outer top surfaces of the two sides of the base, and through transverse grooves which are circumferentially arranged at equal intervals are formed in the outer top surface of the clamping platform; an inner supporting assembly used for conducting inner supporting and positioning on the thin-wall parts of different sizes is arranged at the center position of the outer top face of the clamping platform, and an outer clamping assembly used for conducting outer clamping and limiting on the thin-wall parts of different sizes is arranged at the center position of the outer bottom face of the clamping platform. Through the arrangement of the outer clamping assembly and the inner supporting assembly, the effect of synchronously clamping the inner part and the outer part of a thin-wall part product can be achieved, the clamping stability of the thin-wall part product is improved, and the risk that the thin-wall part product is deformed and damaged under the action of external force in the clamping process is reduced; and the high efficiency and the reliability in machining of the thin-wall part product are improved.

The invention discloses a magneto-rheological self-adaptive locking clamp for turning and a machining method of the magneto-rheological self-adaptive locking clamp, and belongs to the technical field of precision workpiece machining equipment. Comprising a flexible contact shell making contact with a workpiece, a locking unit arranged at the outer end of the flexible contact shell and an outer shell arranged outside the locking unit. The locking unit comprises an axial locking assembly and a radial pushing assembly, and the axial locking assembly is a self-adaptive locking assembly with an integrated magnetic circuit; the radial pushing assembly is a rigid pushing assembly. By means of the clamp, high-precision, lossless and self-adaptive locking of workpieces is achieved, and clamping deformation of thin-wall and special-shaped workpieces is effectively restrained. Through a composite mechanism of magneto-rheological locking and mechanical rigid pushing, the dynamic stability of the machining process is remarkably enhanced, meanwhile, it is ensured that the locking force is quick in response, low in energy consumption and stable in long-term work, and the machining quality and efficiency and the reliability of the clamp are improved.

The invention discloses a method for calculating stress and deformation of a roller carrier supporting thin-walled cylinder under the action of dead weight, which comprises the following specific steps of: S1, calculating the bending moment and deflection of a cylinder body in the longitudinal direction by adopting an overhanging beam model in the longitudinal direction, and determining the optimal position of the roller carrier in the longitudinal direction according to the maximum bending moment minimization and the maximum deflection minimization of a beam; s2, transversely utilizing symmetry to establish a semicircular curved beam model, and calculating bending moment and displacement in a transverse plane of the cylinder by adopting a Temosinke beam theory; s3, calculating the maximum stress in the cylindrical surface according to the in-surface bending moment, and determining the optimal half wrap angle required by the strength; and S4, calculating the ovality and root-mean-square roundness of the curved beam according to the displacement, and determining the optimal half wrap angle required by deformation. According to the method, the maximum stress and the deformation shape of the thin-walled cylinder are accurately predicted, and the optimal wrap angles of the roller carrier under the strength requirement and the deformation requirement can be determined to be 67.4 degrees and 90 degrees respectively, so that the optimal wrap angle is suggested to be between 67.4 degrees and 90 degrees in engineering.