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65 results about "Gas quenching" patented technology

Thermal shock failure prediction and laser repair device for thermal barrier coating and application method

The invention discloses a thermal shock failure prediction and laser repair device for a thermal barrier coating and an application method. The device comprises a multi-physics field coupling simulation analysis module, a thermal shock experiment loading module, an online damage monitoring and failure diagnosis module, a robot laser repair execution module and a central control and data processing core unit. A thermal-mechanical-chemical coupling model is established to predict a coating failure behavior, a high-frequency induction heating and gas quenching system is adopted to simulate an extreme thermal shock environment, a multi-band thermal infrared imager, an ultrasonic probe and a digital image related system are integrated to monitor damage evolution in real time, and in-situ repair of a damaged area is realized based on a six-degree-of-freedom industrial robot. According to the method, the whole-process closed-loop control from failure prediction to repair regeneration is realized, the problems of single function and lack of multi-field coupling analysis and real-time repair capability in the prior art are solved, and the service reliability evaluation precision and the remanufacturing efficiency of the thermal barrier coating are remarkably improved.
Owner:WUHU INST OF TECH

Vacuum brazing process for niobium-zirconium alloy and nickel-based alloy and part

The invention discloses a niobium-zirconium alloy and nickel-based alloy vacuum brazing process and a part, and belongs to the technical field of vacuum brazing. According to the process, a vacuum brazing furnace is adopted for brazing, and BNi-2 brazing filler metal is used; the process comprises the following steps that S1, a welding assembly structure formed by a niobium-zirconium alloy part and a nickel-based alloy part is assembled, and BNi-2 brazing filler metal is arranged at the matching position of the welding assembly structure; s2, staged heating is carried out on the welding assembly structure under the preset vacuum degree of the vacuum brazing furnace, and the staged heating comprises a foreign matter removing heating stage, a brazing filler metal solid diffusion heating stage and a brazing filler metal melting wetting heating stage which are sequentially carried out; and S3, staged cooling is conducted on the welded assembly structure after welding is completed, the staged cooling comprises a furnace cooling stage and a gas quenching cooling stage which are conducted in sequence, according to the scheme, defect control over the niobium-zirconium alloy and nickel-based alloy welding joint can be effectively achieved, and the strength and sealing performance of the welding joint are guaranteed.
Owner:SICHUAN HUADU NUCLEAR EQUIP MFR

Clean heat treatment control method for achieving high hardness and minimal deformation of cold-work die

Disclosed in the present invention is a clean heat treatment control method for achieving high hardness and minimal deformation of a cold-work die, comprising: double-stage isothermal high-pressure gas quenching: introducing a high-pressure gas quenching gas into a vacuum furnace and stopping introduction of the high-pressure gas quenching gas once the surface temperature of a cold-work die has been cooled to a metastable austenite zone; enabling the temperature of a core portion of the cold-work die to be reduced to 50ºC above the metastable austenite zone by means of gas circulation, and then continuing to introduce the high-pressure gas quenching gas until the surface temperature of the cold-work die is reduced to a martensite point or below; then continuing to heat the cold-work die to a lower bainite zone, maintaining the temperature to enable the core portion to undergo lower bainite transformation, and then cooling the cold-work die to room temperature; and then carrying out high-temperature tempering two or three times. According to the present invention, two-stage vacuum high-pressure gas quenching isothermal treatment, i.e., vacuum high-pressure gas quenching and isothermal quenching in the metastable austenite zone and the lower bainite zone, is performed, and thermal stress and structural stress are controlled by means of the two-stage isothermal treatment so as to control the deformation of the die, thereby achieving accurate control of the structure and stress, controlling the deformation of the die to be within 0.05%.
Owner:BEIJING RESEARCH INSTITUTE OF MECHANICAL & ELECTRICAL TECHNOLOGY CO LTD CAM

Safe sealing device for high-pressure gas quenching vacuum furnace

The utility model discloses a safe sealing device for a high-pressure gas quenching vacuum furnace, relates to the technical field of safe sealing devices for high-pressure gas quenching vacuum furnaces, and solves the problems that if the weight of a sealing cover is too heavy, the sealing cover is difficult to effectively move upwards only by virtue of single matching among a spring, a cross rod, an extrusion block and a bolt, and if only one group of matching structure is arranged, the sealing cover is difficult to move upwards. In order to solve the problems that in the moving process of a sealing cover, the gravity center is unstable, and the like, a supporting frame is included, a lifting mechanism comprises an outer frame and screw rods, lifting blocks are connected to the outer sides of the screw rods in a screwed mode correspondingly, and the outer side surfaces of the sealing cover are fixedly installed at one ends of the lifting blocks correspondingly. The lifting blocks with the outer sides in threaded connection with the lifting blocks can be driven to do lifting motion, when the lifting blocks move upwards, the sealing cover installed at one end is driven to move upwards synchronously, by means of cooperative work of the multiple sets of lifting blocks, the sealing cover can be lifted upwards stably and smoothly, and the lifting process is stable and reliable.
Owner:CHINA MACHINERY VACUUM TECHNOLOGY (JINAN) CO LTD

Heating assembly of single-chamber gas quenching furnace

The utility model relates to the technical field of gas quenching furnaces, in particular to a heating assembly of a single-chamber gas quenching furnace, which comprises a workbench, the upper end of the workbench is fixedly connected with two groups of symmetrical base frames, the upper ends of the two groups of base frames are jointly and rotatably connected with a heating barrel through rollers, and the outer side of the heating barrel is in a symmetrical conical design. A rotating mechanism is mounted at one end of the heating barrel, a furnace door is arranged at the other end of the heating barrel, an exhaust pipe is fixedly connected to the outer side of the heating barrel, a gas quenching furnace body is rotatably connected to the inner side of the heating barrel, and a clamping mechanism is mounted on the inner side of the gas quenching furnace body. The first rotating shaft rotates and drives the brush to scrape and brush the inner wall of the gas quenching furnace body at the same time, manual independent cleaning is not needed, time and labor are saved, through mutual cooperation of the first sliding block and the second sliding block, the first sliding block can drive the grabbing clamp to move, the metal piece is clamped and fixed, and follow-up heating is facilitated.
Owner:LINQU WEILE MOLD CO LTD

A kind of tool for air quenching furnace internal wind speed test

The present application belongs to the technical field of wind speed test tooling, and particularly relates to a wind speed test tooling for the inside of a gas quenching furnace. The present application comprises a gas quenching furnace main body, the inside of which is provided with a test tooling fixing seat, the inside of which is provided with a fixing rotating part, and the test tooling fixing seat is provided with a telescopic speed measurement assembly which can rotate. The telescopic speed measurement assembly can simultaneously measure the speed of multiple measuring points, and the measured wind speed is transmitted to a positioning control part and then to external receiving equipment. The fixing rotating part controls the angle of the telescopic speed measurement assembly, and the positioning control part controls the length of the telescopic speed measurement assembly. The point position of the measuring point to be tested is determined remotely, the detection range is large, the degree of automation is high, the built-in independent power supply exports the wind speed data in a closed environment, effectively reduces the speed measurement time, reduces the influence of time factors on the speed measurement result, and improves the speed measurement accuracy.
Owner:ZHEJIANG UNIV OF TECH +1

Para-aramid fiber treatment method based on microwave-infrared synergistic field effect

PendingCN121496735ARadio/micro wave fibre treatmentLiquid/gas/vapor textile treatmentAramidFiber fabrication
The invention provides a para-aramid fiber processing method based on a microwave-infrared synergistic field effect, and relates to the technical field of high-performance fiber manufacturing. The treatment method comprises the following steps: carrying out heat treatment on undried para-aramid fibers to obtain para-aramid fibers subjected to heat treatment; wherein the heat treatment comprises microwave treatment, infrared treatment and gas quenching shock cooling treatment which are sequentially carried out. According to the processing method of the para-aramid fiber, a'microwave unwrapping-infrared orientation-shock cooling locking 'three-section energy field cooperation mechanism is adopted, gradient energy field time sequence action is performed on the undried fiber, and a'dynamic self-alignment effect' of a molecular chain is triggered, so that the elastic modulus and the orientation degree are remarkably improved.
Owner:SINOCHEM HIGH PERFORMANCE FIBER MATERIALS CO LTD

Ventilation assembly of single-chamber gas quenching furnace

The utility model relates to the technical field of gas quenching furnaces, in particular to a ventilation assembly of a single-chamber gas quenching furnace, which comprises a workbench, the upper end of the workbench is fixedly connected with two groups of symmetrical first fixing blocks, the upper ends of the two groups of first fixing blocks are jointly and fixedly connected with a furnace body, and the lower end of the furnace body is fixedly connected with a collecting hopper. The lower end of the collecting hopper is fixedly connected with a blow-off pipe, one end of the furnace body is provided with a rotating mechanism, the rotating mechanism comprises a second rotating shaft, the outer side of the second rotating shaft is provided with a swinging mechanism, the front end of the workbench is fixedly connected with a fixing plate, and the upper end of the fixing plate is provided with a lubricating mechanism. And through mutual cooperation of a fourth rotating shaft and a worm, a fixing sleeve drives a mounting shell to rotate, movement of a third rotating shaft is achieved, all-directional ventilation of blades to the interior of the furnace body is facilitated, and the ventilation effect is improved.
Owner:LINQU WEILE MOLD CO LTD

Gas quenching system based on partition regulation and control and real-time feedback

The gas quenching system comprises a gas quenching furnace, a plurality of gas inlet holes are formed in the gas quenching furnace wall of the gas quenching furnace, a multi-dimensional partition regulation and control mechanism is arranged on the gas quenching furnace wall of the gas quenching furnace, and a plurality of gas inlet holes are formed in the gas quenching furnace wall of the gas quenching furnace. The multi-dimensional partition regulation and control mechanism can be used for performing partition regulation on the air inflow of the corresponding air inlet holes in the air quenching furnace to realize partition cooling; a plurality of adjustable rotary nozzles are arranged on the furnace wall of the gas quenching furnace and correspond to the gas inlet holes, and the adjustable rotary nozzles can rotate to realize directional cooling; the automatic control system is used for controlling the multi-dimensional partition regulation and control mechanism to carry out partition flow regulation and is used for controlling the adjustable rotary nozzle to dynamically adjust the spraying direction of the nozzle; the multi-dimensional regulation and control zoning mechanism and the adjustable rotary nozzle are integrated, zoning air volume regulation and control and precise air direction regulation and control can be achieved, precise regulation of the air volume is achieved, and the situation that the local temperature is too high is eliminated.
Owner:ZHEJIANG UNIV OF TECH

Method for recovering unreacted iodine in the trifluoroiodomethane production process

ActiveKR102993482B1FiltrationTrifluoroiodomethane
The present invention relates to a method for recovering unreacted iodine using an unreacted iodine recovery device comprising: a gas quenching device comprising a hollow cooling body into which a reaction gas mixture containing iodine (I2) discharged from a trifluoroiodmethane (CF3I) manufacturing process by the reaction of trifluoromethane (CF3H) and iodine (I2) is supplied to one side of the upper portion, and a first injection unit into which cooling water is sprayed from the upper portion of the cooling body; and a filtration device comprising a hollow filtration body having a filter with a plurality of through holes formed in the lower portion of the gas quenching device, and a second injection unit into which cleaning water is sprayed from the upper portion. A cooling step in which a high-temperature reaction gas mixture is supplied to the above-mentioned cooling body and cooling water is sprayed from the first injection part to cool the reaction gas mixture and gaseous iodine (I2) is precipitated, and The above aqueous solution and solid iodine (I2) flow into a filtration device and undergo a filtration step in which the aqueous solution and iodine (I2) are separated by a filter, and The present invention relates to a method for recovering unreacted iodine, characterized in that the iodine (I2) filtered by the above filter is cleaned by spraying cleaning water from a second spraying unit.
Owner:YM LEMY CORP

Alloy skin forming die and method

The application relates to an alloy skin forming die and method, and belongs to the technical field of metal plastic working, and solves the problems of low profile precision, poor integrity and high cost of an alloy skin in the prior art. The alloy skin forming die comprises an upper die and a lower die, and further comprises a gas quenching die. The alloy skin forming die provided by the application can be used for aluminum alloy local large deformation skin forming, an aluminum alloy local large deformation skin is prepared through a friction stir processing / fluid forming method, the manufactured aluminum alloy local large deformation skin has high precision and good integrity, and the aluminum alloy local deformation capacity can be improved. The alloy skin forming die provided by the application can also be used for aluminum lithium alloy skin forming, an aluminum lithium alloy skin is prepared through a superplasticity / gas quenching forming method, and finally, the aluminum lithium alloy skin not only has high profile precision, but also has high tensile strength performance, the process flow is simple, the processing cost is low, and the aluminum lithium alloy skin has good integrity and consistency.
Owner:BEIJING HANGXING MACHINERY MFG CO LTD

A high surface hardness gear steel for new energy vehicles and a production method and heat treatment process thereof

This invention provides a high surface hardness gear steel for new energy vehicles, its production method, and heat treatment process. The composition is: C 0.25-0.30%, Si 0.25-0.45%, Mn 1.15-1.35%, P ≤0.015%, S ≤0.015%, Cr 1.11-1.27%, Mo 0.7-1.00%, Al 0.025-0.035%, Ti 0.03-0.05%, Ni 1.4-1.6%, Cu ≤0.2%, [N] 30-50ppm, TO ≤15ppm, [H] ≤1.5ppm, with the remainder being Fe and unavoidable impurity elements. After isothermal normalizing pretreatment + carburizing gas quenching + low-temperature tempering, the carburized layer grain size is ≥10.0 grade, and the surface hardness is ≥800HV. 10 ≥3.0×10 7 L 50 ≥6.5×10 7 This meets the requirements of new energy vehicles for high contact fatigue performance.
Owner:МААНЬШАНЬ АЙРОН ЭНД СТИЛ КО ЛТД

Furnace gas quenching pipeline of fluidizing chlorination furnace

The utility model relates to a boiling chlorination furnace gas quenching pipeline which comprises a connecting flange, a steel body shell, a castable and a neck bush pipe, high-temperature furnace gas is arranged in the quenching pipeline and flows in the neck bush pipe at a high speed, the castable is arranged outside the neck bush pipe, and the neck bush pipe and the steel body shell are connected together through the castable. An anchoring part is welded in the steel body shell, connecting flanges are welded to the two ends of the steel body shell, a lifting lug is welded to the outer surface of the steel body shell, and a reinforcing plate is attached between the lifting lug and the steel body shell. The neck bush pipe is arranged, so that the smoothness of the inner wall of the quenching pipeline is improved, and the phenomenon that high-boiling-point impurities in furnace gas are continuously bonded in the cooling pipeline, and consequently the cooling pipeline is blocked can be avoided or greatly relieved. And meanwhile, the castable with low water content and higher acid resistance is adopted, so that the service life of the quenching pipeline is greatly prolonged, and a powerful guarantee is provided for stable production of the chlorination furnace.
Owner:CHAOYANG JINDA TITANIUM IND CO LTD

Vacuum high-pressure gas quenching device for high-performance die steel

The invention discloses a vacuum high-pressure gas quenching device for high-performance die steel, relates to the technical field of heat treatment, and aims to solve the technical problem of local cooling difference caused by geometric shape difference of die steel. The vacuum high-pressure gas quenching device comprises a furnace body, a gas injection channel, a heating cavity, a vacuum inner furnace, a gas quenching switching mechanism and a shunting guide mechanism, the gas quenching switching mechanism comprises a driving unit, a conversion assembly and a displacement assembly, and the shunting guide mechanism comprises a partition plate, a shunting module and a bipolar magnetic switch. The air quenching switching mechanism drives the flow dividing guide mechanism to axially and precisely move, the flow dividing module is matched to magnetically adjust and control the flow field form, die steel of different structures is adapted, corner supercooling is restrained, groove inner corner cooling is strengthened, the problem of uneven cooling caused by geometrical shape difference is effectively solved, and the cooling efficiency is improved. The method has the remarkable advantages of being good in cooling uniformity, wide in equipment universality, simple and convenient in operation process, low in workpiece deformation and cracking risk and stable in heat treatment quality.
Owner:NINGBO BEILUN HANCHAO MOULD TECH CO LTD

Perovskite thin film based on functionalized aromatic amide micromolecules and preparation method and application thereof

The invention discloses a perovskite thin film based on functionalized aromatic amide micromolecules and a preparation method and application thereof, and the preparation method comprises the steps: introducing the micromolecules into a perovskite precursor solution, replacing a traditional anti-solvent process with a mild and controllable gas quenching method, and achieving the preparation of a wide-band gap perovskite thin film with highly uniform initial distribution of a halogen phase. According to the technology, the separation rate of the bromine element is selectively delayed, the crystallization process is optimized, the crystallization quality of the thin film and the carrier transmission efficiency are remarkably improved, meanwhile, the problem of halogen phase segregation caused by ion migration can be inhibited through the continuous passivation effect of small molecules, and the device has high efficiency and long-term working stability. According to the process, harmful substance pollution and raw material waste are reduced, the homogeneous film forming characteristic can be expanded to the field of preparation of perovskite / organic laminated cells and large-area assemblies, and a new path is provided for development of efficient and stable photoelectric devices.
Owner:SUZHOU UNIV

A two-stage quenching method for high-strength steel using high-pressure mixed gas

This invention relates to the field of metal heat treatment technology and discloses a two-stage high-pressure mixed gas quenching method for high-strength steel. The method first coats the workpiece surface with an inorganic-organic hybrid sol, which is then dried to form a pre-protective film that is in-situ ceramized at high temperatures. After austenitization by heating, a two-stage gas quenching is performed. In the second stage of cooling, the ratio of the supply gas pressure to the chamber pressure is strictly controlled to be above the critical flow threshold, creating a sonic congestion flow at the nozzle. This utilizes gas dynamics principles to physically isolate the downstream pressure fluctuations from interfering with the upstream supply gas flow. Simultaneously, a low-frequency back pressure pulse wave is applied in the quenching chamber to forcibly disturb the gas boundary layer on the workpiece surface, disrupting the stagnant flow zone on the leeward side. This invention utilizes the hydrodynamic congestion effect and unsteady flow characteristics to effectively eliminate heat transfer blind zones in complex surfaces. Combined with the coating to block surface decarburization, it achieves uniform cooling and low distortion control of high-strength steel.
Owner:SHANXI DISIMAN SPECIAL METAL TECH CO LTD +1

Rapid air cooling system of large vacuum high-pressure gas quenching equipment

The utility model belongs to the technical field of air cooling systems of vacuum heat treatment equipment, and particularly relates to a rapid air cooling system of large vacuum high-pressure gas quenching equipment. The rapid air cooling device comprises a plurality of sets of rapid air cooling systems which are respectively connected with a plurality of sections of furnace bodies of the gas quenching equipment, each rapid air cooling system comprises an air cooling heat exchange assembly, an air inlet of each air cooling heat exchange assembly is connected with an air inlet pipe assembly, an air outlet of each air cooling heat exchange assembly is connected with an air outlet pipe assembly, and the air inlet pipe assemblies and the air outlet pipe assemblies are connected with the furnace bodies; the air cooling heat exchange assembly comprises an air cooling shell, a heat exchanger set is arranged in the air cooling shell, an air cooling motor is arranged in the air cooling shell, the air cooling motor is connected with an impeller, a fan shell is arranged on the outer side of the impeller, the fan shell is connected with the heat exchanger set through an air guide barrel, and the fan shell is connected with the air outlet pipe assembly through an air collecting barrel via an air outlet. Aiming at an ultra-long heating furnace body of large-scale gas quenching equipment, a multi-set external circulation airflow multiple cooling technology is adopted, so that the effect of quickly and uniformly cooling a workpiece is realized.
Owner:SHENYANG VACUUM TECH INST

A heat treatment device suitable for unmanned aerial vehicle landing gear processing

The application relates to the technical field of unmanned aerial vehicle landing gear heat treatment, in particular to a heat treatment device suitable for unmanned aerial vehicle landing gear processing, which comprises supporting legs, a box body, a control panel, a top cover, a handle, supporting blocks, a heating assembly and a gas quenching assembly. The box body is fixedly installed on the supporting legs, the control panel is fixedly installed on the front outer wall of the box body, the top cover is hingedly connected to the top of the box body, the handle is fixedly installed above the top cover, the supporting blocks are fixedly installed on the two sides of the top of the box body, the heating assembly is fixedly installed in the box body, and the gas quenching assembly is fixedly installed in the box body. The application solves the problem that the heating speed and the cooling speed of the thin wall and the thick wall of the unmanned aerial vehicle landing gear are inconsistent when the unmanned aerial vehicle landing gear is heated and cooled, the whole part organization transformation is out of synchronization, the part is warped, deformed, even cracked, the heated landing gear needs to be taken out and transferred to a quenching workbench, the whole process is relatively complicated, and the time consumption is relatively long.
Owner:CONTINENTAL UNIION CHAOLU TECH BEIJING CO LTD

Method for preparing fine high-purity multi-element pre-alloyed powder for diamond tools

The application provides a fine particle high-purity preparation method of a multi-element pre-alloy powder for a diamond tool, the pre-alloy powder takes iron, copper, tin, nickel and cobalt as main raw materials, and the preparation method comprises the following steps in sequence: raw material pretreatment, double-field coupling smelting, atomization-gas quenching, multi-stage grading, reduction annealing, composite purification and passivation post-processing steps; raw material deep purification is realized through vacuum degassing and plasma cleaning, composition uniformity is ensured by adopting electromagnetic induction and vacuum arc field collaborative smelting, powder particle size and morphology are controlled by combining ultrasonic atomization and low-temperature gas quenching, and finally, deep deoxidization and impurity removal are realized through vacuum distillation and plasma purification, the pre-alloy powder prepared by the application has low oxygen content, concentrated and uniform particle size distribution, the final sintered body has a bending strength of 820 MPa and a diamond shear strength of 90 MPa, and is significantly better than traditional products.
Owner:HUBEI EXIN DIAMOND TECH

Solar cell and preparation method thereof

The invention discloses a solar cell and a preparation method thereof. The preparation method comprises the following steps: providing a substrate, wherein a plurality of bulges are arranged on the surface of the substrate; printing perovskite precursor ink on the substrate by adopting an ink-jet printing process to form a perovskite wet film covering the bulges; treating the perovskite wet film by adopting a multi-time gas quenching process to obtain a perovskite pre-crystallized film; carrying out annealing treatment on the perovskite pre-crystallized film to obtain a perovskite film layer; according to the sequence of the gas quenching processes, the gas flow of the previous gas quenching process is larger than that of the next gas quenching process, and the air pressure of the previous gas quenching process is smaller than that of the next gas quenching process. The efficiency of the solar cell is improved.
Owner:SHENZHEN PHENOSOLAR TECHNOLOGY CO LTD

Parametric simulation modeling method and equipment suitable for flow field optimization of thin-walled cylinder

The invention discloses a parameterized simulation modeling method and equipment suitable for flow field optimization of a thin-walled cylinder, and relates to the technical field of numerical simulation, the method comprises the steps that a grid simulation model comprising a furnace body and a component located in the furnace body is generated, and the furnace body comprises a tuyere; acquiring initial values of geometric parameters of the tuyere; executing a flow field solving operation: solving the flow field distribution of the target model through a solver based on the tuyere geometric parameters and preset simulation time and time step length; after the flow field solving operation is executed, if the flow field distribution of the solved target model does not meet the target requirement, obtaining the adjustment value of the geometric parameters of the tuyere, and returning to execute the flow field solving operation and the subsequent steps until the flow field distribution of the solved target model meets the target requirement; according to the method, the calculation amount and the cost of simulation modeling for flow field optimization of the vacuum high-pressure gas quenching process of the thin-walled cylinder can be reduced, and the optimization efficiency is improved.
Owner:CHINA MACHINERY VACUUM TECHNOLOGY (JINAN) CO LTD +1

Perovskite thin film, preparation method and application thereof

The application discloses a preparation method of a perovskite thin film, which comprises the following steps: coating a perovskite precursor solution on a substrate to prepare a perovskite wet film, and performing gas quenching on the perovskite wet film; and performing ultrasonic oscillation treatment on the perovskite wet film after the gas quenching, and then performing annealing to obtain the perovskite thin film. The application further discloses the perovskite thin film prepared by the above preparation method and application of the perovskite thin film in a solar cell. The perovskite thin film is prepared through a gas quenching process, and then ultrasonic oscillation treatment is performed on the perovskite thin film to regulate and control a nucleation and crystallization process of the perovskite thin film, so that larger perovskite grains are obtained, grain boundary defects are reduced, and residual stress of the perovskite thin film is eliminated, thereby high-quality perovskite thin film is prepared. The method has the advantages of simple process, environmental protection in a preparation process and low cost. The solar cell prepared by using the perovskite thin film has high photoelectric conversion efficiency and stability, and has a wide application prospect.
Owner:NINGBO INST OF MATERIALS TECH & ENG CHINESE ACAD OF SCI

Vacuum high-pressure air quenching furnace adopting hollow needle-shaped electrode workpiece gap for precise air supply

The invention relates to the technical field of heat treatment, in particular to a vacuum high-pressure air quenching furnace adopting a hollow needle-shaped electrode workpiece gap for precise air supply, which comprises an air quenching furnace body, a loading base is arranged in a loading area of the air quenching furnace body, a workpiece to be treated is placed on the loading base, and the vacuum high-pressure air quenching furnace further comprises a corona air system; the corona air system comprises a high-voltage power supply and at least two groups of corona air supply units arranged in the gas quenching furnace body; the corona air supply unit comprises a discharge electrode mechanism, a receiving electrode mechanism and an air guide cylinder; the discharge electrode mechanism comprises at least five hollow needle electrodes; the hollow needle-shaped electrode is provided with an electrode column body, an electrode tip and a hollow pipeline penetrating front and back, and the hollow pipeline penetrates through the electrode tip, so that the hollow needle-shaped electrode becomes an electrode with a middle air supply function; and a mesh plate is fixed in the air duct. According to the geometrical shape of the complex workpiece, the airflow spraying direction and the plasma action area are optimized, and the cooling rate of the key area is accurately controlled.
Owner:FULCRUM HEATING SYST (SHANGHAI) CO LTD

Energy-saving modular gas quenching furnace

The application relates to the technical field of heat treatment, and discloses an energy-saving modular gas quenching furnace. The energy-saving modular gas quenching furnace comprises a gas quenching furnace body, wherein a gas quenching chamber is arranged in the gas quenching furnace body, and a protective gas circulation system is further arranged; the protective gas circulation system comprises a gas exhaust pipe, a fan and a gas return pipe which are sequentially connected; the gas inlet of the gas exhaust pipe and the gas outlet of the gas return pipe are both connected to the gas quenching chamber; a Rankine power generation system is further arranged; the Rankine power generation system is provided with a gasification system and a power generation mechanism; the gasification system comprises a working medium pump, an atomizing nozzle and a gasification mechanism which are sequentially connected in communication; and the gasification system is arranged in the gas exhaust pipe. The high-temperature protective gas discharged from the gas quenching chamber is used to heat and vaporize the working medium in the gasification system, a large amount of pressure gas is rapidly generated to drive the power generation mechanism to generate power, and the electric energy is fed back to the fan or the working medium pump, so that the waste heat of the high-temperature protective gas of the gas quenching furnace is efficiently recovered and utilized, and the comprehensive energy consumption of the equipment is reduced.
Owner:FULCRUM HEATING SYST (SHANGHAI) CO LTD

Abnormal repairing method for vacuum carburizing heat treatment of low-carbon steel

The invention discloses a low-carbon steel vacuum carburizing heat treatment abnormity repairing method which comprises the following steps: when equipment abnormity occurs in a pulse carburizing stage, a diffusion stage, a gas quenching process and an oil quenching process of a low-pressure carburizing process, manually operating equipment, cooling a workpiece to room temperature along with a furnace, manually pulling out and isolating the workpiece, and refeeding the workpiece into corresponding equipment from a feeding position; for example, a pre-cleaning machine, a pre-oxidation furnace or a low-pressure vacuum carburizing furnace heating chamber is adopted, and an existing process formula is selected or a new repair process formula is set at a feeding position. Different, simple and effective repair measures are given corresponding to different abnormal procedures, the risk of batch scrapping of workpieces is avoided, the method does not depend on experience of technicians, destructive physical and chemical detection on the workpieces is not needed, the treatment process is rapid, the steps are simple, and the effective hardened layer depth of the repaired workpieces does not exceed the upper difference risk. And the metallographic structure has no carbide formation risk.
Owner:ZHENGZHOU JINGYIDA AUTO PARTS

Base frame structure for single-chamber gas quenching furnace

The utility model relates to the technical field of gas quenching furnaces, in particular to a base frame structure for a single-chamber gas quenching furnace, which comprises a worktable, two groups of symmetrical fixing mechanisms are mounted at the lower end of the worktable close to two sides, and horizontal mechanisms are mounted on the outer sides of the fixing mechanisms. Two sets of symmetrical screws are in threaded connection with the positions, close to the two sides, of the upper end of the workbench, two sets of symmetrical fixing blocks are fixedly connected to the upper end of the workbench, and through mutual cooperation of a second pull rod and a first pull rod, when a mounting plate inclines under gravity, the first pull rod stretches out and draws back in a sliding rod through a second fixing shaft; the second fixing plate is always kept in a horizontal state, the stability of the furnace part in the quenching process can be ensured, potential safety hazards such as shaking or inclination are avoided, the expansion sleeve is pressed by the bolt in the moving process through mutual cooperation of the expansion sleeve and the bolt, it is ensured that the first fixing shaft is fixed to the ground through the suction cup, and the stability is improved.
Owner:LINQU WEILE MOLD CO LTD

A heat treatment method for FS373 cold work die by vacuum air quenching

PendingCN122326907ATemperingNitrogen gas
This invention belongs to the field of mold heat treatment technology, specifically relating to a vacuum air quenching heat treatment method for FS373 cold working molds. The steps are as follows: the mold is placed in a vacuum high-pressure gas quenching furnace and subjected to multiple heating and holding processes; after the holding period, a certain amount of N2 is introduced for pre-cooling treatment, followed by nitrogen gas injection to a furnace pressure of 6500-7500 mbar and a fan speed of 2500-3000 r / min to begin cooling, reducing the temperature to below 60°C before removal from the furnace; after removal from the furnace, the mold is immediately transferred to a tempering furnace for tempering treatment, undergoing three alternating cycles of "tempering-deep cooling" until the hardness reaches 60-62 HRC; thus, the FS373 cold working mold is obtained. This invention achieves a synergistic improvement in the hardness, hardness uniformity, and toughness of the FS373 mold, enabling the FS373 cold working mold to reach a hardness of 60 HRC, greatly improving its strength and toughness. The thickness direction of the mold cross-section achieves an ultra-uniform hardness distribution.
Owner:NORTHEASTERN UNIV CHINA +1

Aluminum lithium alloy skin panel superplastic forming / gas quenching method and die

The application relates to an aluminum-lithium alloy skin wall plate superplastic forming / gas quenching method and a die, and belongs to the technical field of metal plastic working, which solves the problems of low forming precision, low efficiency and high cost of the aluminum-lithium alloy skin wall plate prepared by the prior art. The aluminum-lithium alloy plate is subjected to superplastic forming, and the aluminum-lithium alloy plate subjected to the superplastic forming is subjected to gas quenching, so that the manufactured aluminum-lithium alloy skin wall plate not only has high profile precision, but also has high tensile strength performance, the process flow is simple, the processing cost is low, and the aluminum-lithium alloy skin wall plate has good integrity and consistency.
Owner:BEIJING HANGXING MACHINERY MFG CO LTD

A sintering device for powder metallurgy gear ring

ActiveCN119588934BAlloyStearic acid
The present application relates to the technical fields of metal sintering, in particular to a sintering device for powder metallurgy gear ring. The conveying frame is provided with a conveying belt for conveying the powder compacted gear ring. The conveying frame is provided with a processing box. The processing box is sequentially provided with a stearic acid area, a heating area, a dewaxing area, a sintering area, a rapid cooling area and a gas quenching area. The conveying belt conveys the gear ring through the processing box. The stearic acid area is used for adding stearic acid to the gear ring. The heating area is provided with heating elements for preliminarily heating the gear ring. The dewaxing area is provided with heating elements for heating and burning dewaxing. The sintering area is provided with heating elements for sintering the gear ring. The rapid cooling area is used for introducing cooling gas to cool the gear ring. The gas quenching area is used for introducing quenching gas. The temperature in the heating area is lower than that in the sintering area. The heating area and the sintering area are both provided with circulating fans and gas distributors. The circulating fans are used for blowing air towards the corresponding gas distributors. The temperature uniformity is improved.
Owner:CHANGSHU HUADE POWDER METALLURGY CO LTD

High-pressure gas quenching vacuum heat treatment process for TC11 titanium alloy special-shaped component

PendingCN121380806ANitrogen gasTitanium alloy
The invention discloses a high-pressure gas quenching vacuum heat treatment process for a TC11 titanium alloy special-shaped component, which comprises the following steps of: performing primary annealing (primary preheating, secondary preheating and reheating high-purity nitrogen for cooling) and secondary annealing (heating, preserving heat and cooling in a high-purity nitrogen environment) on the TC11 titanium alloy special-shaped component in a high-pressure gas quenching vacuum furnace; the measures of high-vacuum heating, high-purity nitrogen quenching, primary annealing, secondary preheating and the like are adopted, the section shrinkage rate of the component is increased, various mechanical properties meet the design requirements, meanwhile, the technological method is less in oxidation and high in automation degree, heat treatment deformation is reduced, material and tool losses are reduced, and the working efficiency and economic benefits are improved.
Owner:HENAN NORTHERN HONGYANG ELECTROMECHANICAL CO LTD