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202 results about "Sintered magnets" patented technology

Neodymium-iron-boron magnet with protective film and manufacturing method of neodymium-iron-boron magnet

The invention discloses a neodymium iron boron magnet with a protective film and a manufacturing method thereof, and the manufacturing method specifically comprises the following steps: S1, pretreating a plurality of raw materials to ensure the purity and cleanliness of the raw materials; s2, the pretreated materials are mixed in proportion and smelted to prepare uniform neodymium-iron-boron alloy; s3, the smelted alloy is crushed, and particle powder meeting the requirement is prepared through jet mill equipment; s4, the powder is put into a mold, forming orientation is conducted through a magnetic field press, and the maximum residual magnetism is obtained; s5, performing high-temperature sintering on the molded magnet to improve the density and the magnetic performance of the molded magnet; s6, the sintered magnet is machined, and the needed size and shape are obtained; s7, carrying out pretreatment on the surface of the magnet, and carrying out aftertreatment after chemical nickel plating to ensure the quality of a plating layer; according to the method, the surface of the neodymium-iron-boron magnet is coated with a high-phosphorus chemical nickel layer in a plating mode, the magnet can be effectively prevented from being corroded by the external environment, and the service life of the magnet is prolonged.
Owner:DONGGUAN CITY JIADA MAGNETOELECTRICITY PROD CO LTD

A high-abundance rare earth iron boron regeneration magnet and its preparation method

A high-abundance rare earth iron boron regenerated magnet and its preparation method belong to the field of rare earth permanent magnet materials and their recycling technology. After surface treatment, high-abundance Ce / La rare earth iron boron unqualified products and processing waste are subjected to coarse crushing and hydrogen explosion powdering; a Ce, La, Nd, and Pr rare earth alloy is prepared using a rapid solidification belt spinning technology and hydrogen explosion; the above two materials are ball milled, mixed, oriented, and pressed according to a certain proportion, and then sintered and heat treated to obtain a regenerated sintered magnet. The regenerated magnet prepared by the present invention has a waste material utilization rate of up to 95%, a low rare earth addition amount (0 to 5wt.%), and a light rare earth addition ratio (LaCe / NdPr) greater than 50%. The coercive force of the regenerated magnet is significantly improved, and the comprehensive magnetic properties are equivalent to or even higher than those of the original magnet. The present invention can accurately control the cheap light rare earths La and Ce to obtain a high-performance regenerated magnet, thereby realizing the high-value recycling of high-abundance rare earth permanent magnets.
Owner:BEIJING UNIV OF TECH

Neodymium-iron-boron sintered magnet and preparation method and application thereof

The invention provides a neodymium iron boron sintered magnet and a preparation method and application thereof. The neodymium iron boron sintered magnet comprises the following components: R, wherein the mass content of R is 28-33wt%; r comprises Nd and Ce, and optionally comprises or does not comprise at least one of Pr, Dy, Tb, Ho and Gd; m, wherein the mass content of the M is 1.5-2.5 wt%; b, the mass content of the B is 0.95 to 1.05 wt%; the mass content of the Ti ranges from 0.1 wt% to 0.25 wt%; fe is the balance; in the neodymium iron boron sintered magnet, the mass content of Ce is 0.3-5 wt%. By accurately controlling the main alloy element components, the generation of a soft magnetic phase in main phase grains is avoided; and meanwhile, the element components of the auxiliary alloy are optimized, and the dosage ratio of the main alloy to the auxiliary alloy is adjusted, so that main phase grains are refined, a fine titanium-rich phase which is dispersed and distributed is formed in a grain boundary phase, and the magnetic performance of the product is improved.
Owner:NANTONG ZHENGHAI MAGNET CO LTD +1

Method for simultaneously optimizing squareness and residual magnetism temperature coefficient of 2 / 17 type samarium-cobalt sintered magnet

PendingCN119626756AGood residual magnetic temperature coefficientAdd isothermal annealingMagnetic materialsInductances/transformers/magnets manufactureRare-earth elementRemanence
The invention discloses a method for simultaneously optimizing the squareness and the remanence temperature coefficient of a 2: 17 type samarium-cobalt sintered magnet, and belongs to the technical field of rare earth permanent magnet material preparation. A component Sm < 1-x > RE < x > (CobalFeaCubZrc) z is designed, RE is one or more of Dy, Er, Gd, Tm and other heavy rare earth elements, and a, b, c and x meet the following relations: 0 < = x < = 0.6, 0.1 < = a < = 0.2, 0.06 < = b < = 0.12, 0.02 < = c < = 0.03, and 6.9 < = z < = 7.9. On the basis of a conventional smelting and ingot casting-isothermal annealing-powder preparation-oriented profiling-sintering-solid solution-aging process, an isothermal annealing process is added after smelting and ingot casting: the temperature is raised to 1190-1210 DEG C in a tubular furnace, isothermal annealing is performed for 5-20 hours, heavy rare earth elements are eliminated, and the influence of the stability of a 2: 17H phase on the component uniformity and magnetic performance of a magnet is improved; and substitution sites of heavy rare earth can be increased, and the residual magnetism temperature coefficient is optimized.
Owner:BEIJING UNIV OF TECH +1

A method for preparing high coercive force and high thickness NdFeB magnet

A method for preparing a high-coercivity and high-thickness NdFeB magnet belongs to the technical field of rare earth permanent magnet material preparation and solves the technical problem of preparing high-thickness and high-coercivity NdFeB magnets. The method comprises the following steps: first, sequentially subjecting the NdFeB magnets to rapid solidification strip spinning, hydrogen crushing, airflow milling, magnetic field orientation molding, cold isostatic pressing, and vacuum low-temperature sintering to obtain a thin low-temperature sintered green body; second, subjecting the low-temperature sintered green body to a grain boundary thermal diffusion treatment after preparing a heavy rare earth element layer on the surface of the low-temperature sintered green body; third, subjecting the low-temperature sintered green body after the diffusion heat treatment to mechanical coarse crushing, hydrogen crushing, powder mixing, airflow milling, magnetic field orientation molding, and cold isostatic pressing to obtain a thick, high-thickness compact; finally, subjecting the high-thickness compact to vacuum low-temperature heat treatment, vacuum high-temperature sintering, and two heat treatments to obtain a high-coercivity and high-thickness NdFeB magnet. The method has a simple preparation process, significantly improves the coercivity of bulk NdFeB sintered magnets, and enables the magnets to have a high magnetic energy product.
Owner:TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY

Rare earth reduction regulation and recovery method for high-cerium-content sintered neodymium-iron-boron waste

The invention discloses a rare earth reduction regulation and recovery method for high-cerium-content sintered neodymium-iron-boron waste, and belongs to the field of neodymium-iron-boron waste recovery. Performing hydrogen explosion on the magnet subjected to surface treatment to obtain hydrogen explosion coarse powder; carrying out jet milling on the hydrogen explosion powder to obtain jet milled powder; fully mixing the airflow fine powder with a small amount of light rare earth element supplements, and carrying out orientation compression, sintering and tempering to obtain a single-phase sintered regenerated magnet; and carrying out grain boundary diffusion on the obtained regenerated sintered magnet by using a diffusion source containing a small amount of medium rare earth Nd, Pr or alloy thereof to obtain the high-performance regenerated magnet. According to the method, a small amount of light rare earth is added to inhibit the second phase, and then high-performance regeneration of the magnet waste is achieved through grain boundary diffusion of reduced rare earth elements such as Nd and Pr and alloy. The regenerated magnet prepared by the method is lower in total rare earth content, higher in light rare earth content, and better in residual magnetism, coercive force and comprehensive magnetic energy product.
Owner:BEIJING UNIV OF TECH

Manufacturing mold for sintered magnet

The utility model belongs to the technical field of manufacturing dies, particularly relates to a manufacturing die for a sintered magnet, and aims to solve the problem that the pressed sintered magnet needs to be manually taken out after the sintered magnet is pressed by the existing part of manufacturing dies for the sintered magnet. The lower die is fixedly installed on the bottom end face of the bearing frame, the warping assembly is arranged in the lower die, a pressing cavity is formed in the position, located at the warping assembly, of the lower die, and an upper die is arranged above the upper die. The pressing cavity is sealed through the pressing plate of the warping assembly, after the pressing cavity of the lower die is filled with powder of the sintered magnet, the upper die presses the pressing cavity downwards to achieve pressing of the sintered magnet, after pressing is completed, the warping plate is manually pressed, one end of the warping plate jacks up the pressing cavity, and then the sintering magnet is pressed. In this way, the pressing plate below the pressing cavity is lifted, and the sintered magnet pressed in the pressing cavity is lifted out through lifting of the pressing plate, so that workers can conveniently collect the sintered magnet.
Owner:CHANGZHOU NAN MAGNETIC MATERIALS CO LTD

Large-size neodymium-iron-boron magnet and method for producing same

This application provides a large-size NdFeB magnet and its preparation method. The preparation method includes: mixing a main alloy powder and an auxiliary alloy powder in a ratio of 10:(1-3) to obtain a mixed alloy powder; molding the mixed alloy powder and then isostatically pressing it to obtain a green blank; sintering the green blank using a multi-stage heating method to obtain a sintered magnet; wherein the multi-stage heating includes: heating to 1000-1100℃ at at least three gradually decreasing heating rates and holding at that temperature for 1-6 hours; and cooling the sintered magnet to obtain a NdFeB magnet. This application, through a dual alloying process and gradually reducing the heating rate during sintering, can effectively suppress cracking of the magnet during sintering and obtain a large-size magnet with excellent magnetic properties.
Owner:NINGBO KONIT IND +4

Manufacturing method of rare earth sintered magnet

To provide a manufacturing method of a rare earth sintered magnet having high Br and high HcJ while reducing the content of a heavy rare earth element.SOLUTION: A manufacturing method of a rare earth sintered magnet disclosed herein includes the steps of pulverizing a rare earth raw alloy to manufacture powder of the rare earth raw alloy, recovering the powder using a collection container, supplying an oil to the collection container before, after or during the recovery of the powder, and adjusting the moisture ratio, which is the ratio of the mass of moisture in the oil to the mass of the powder to be recovered, in the oil supplied to the collection container to 0.005% or less.SELECTED DRAWING: Figure 2
Owner:PROTERIAL LTD

Cerium-containing high-abundance rare earth sintered neodymium iron boron permanent magnet and preparation method thereof

The invention discloses a cerium-containing high-abundance rare earth sintered neodymium iron boron permanent magnet which does not contain heavy rare earth and does not need a grain boundary diffusion process and a preparation method thereof. The magnet is formed by crushing and mixing three alloy casting pieces, the three alloy casting pieces are an Nd / Pr-rich phase, a Ce-La-rich phase and a Y-Nd-rich phase respectively, and Ce accounts for more than or equal to 30wt% of the total amount of all rare earth elements; the trace elements (Al, Cu, Ga, Nb, Zr and the like) are uniformly introduced in the smelting stage of each main phase, and grain boundary reconstruction is induced through in-situ hydrotreating to form a thin and continuous rare earth-rich grain boundary phase; and after orientation compression molding, vacuum sintering and multi-stage heat treatment, a sintered magnet with excellent magnetic performance is obtained. According to the product, the intrinsic coercive force Hcj is larger than or equal to 15 kOe, the residual magnetism Br is larger than or equal to 13.7 kG, and the maximum magnetic energy product (BH) max is larger than or equal to 39 MGOe. The problems that a high-Ce magnet is low in coercive force, discontinuous in grain boundary phase and the like are solved, the method does not need to depend on Dy / Tb heavy rare earth and a grain boundary diffusion technology thereof, the cost is reduced by 30% or above, and the method is suitable for the fields of new energy automobiles, wind power generation and the like and has a good industrialization prospect.
Owner:ZHEJIANG SHEENSEN MAGNETICS TECH CO LTD

Double-alloy sintered neodymium-iron-boron permanent magnet and preparation method and application thereof

The invention discloses a double-alloy sintered neodymium-iron-boron permanent magnet and a preparation method and application thereof, and relates to the technical field of rare earth permanent magnet materials. Comprising the following steps that a main alloy and an auxiliary alloy are evenly mixed and then subjected to orientation profiling, cold isostatic pressing, liquid phase sintering and tempering heat treatment in sequence, the double-alloy neodymium iron boron permanent magnet is prepared, the chemical composition of the auxiliary alloy is AlxRE2yM100-x-y, RE2 is selected from one or more combinations of Ce, Dy, Gd, Ho, La, Nd, Pr, Tb and Y, and M is selected from any one or more combinations of Co, Cu, Ga, Ti, Zr and Nb; x and y satisfy 5 < = x < = 50 and 20 < = y < = 80; according to the method, on the premise that the magnetic performance of the neodymium iron boron permanent magnet is synchronously optimized, the mechanical performance of the neodymium iron boron permanent magnet is further improved, the mechanical performance and the magnetic performance of the sintered magnet have good consistency and stability, the technological method is simple and easy to implement, and the method is suitable for industrial production.
Owner:MIANYANG JUXING PERMANENT MAGNET MATERIAL CO LTD +1

Silicone-oil-free wet-process magnet profiling release agent and preparation process thereof

The invention relates to the technical field of release agents, and discloses a silicone-oil-free wet-process magnet profiling release agent and a preparation process thereof, and the silicone-oil-free wet-process magnet profiling release agent comprises a core functional copolymer, a water-based non-silicon defoaming agent and deionized water. The core functional copolymer is prepared from a hydrophilic self-repairing film-forming monomer, a molecular-level flexible lubricating monomer, a powerful mold anchoring monomer and a programmed pyrolysis triggering monomer through free radical copolymerization. According to the technical scheme, the functions of self-repairing film forming, molecular-level lubrication, mold anchoring and programmed pyrolysis are integrated through a single macromolecular structure. A demolding film layer formed by the water-based demolding agent is uniform and compact, mold sticking and blank defects in the profiling process are avoided, the water-based demolding agent can be completely decomposed and volatilized in the magnet sintering process, and solid residues are not generated, so that the high magnetic performance of a sintered magnet is guaranteed, and the problems that an existing water-based demolding agent is prone to generating film layer defects, poor in system stability, residues after sintering and the like are solved.
Owner:DONGGUAN YIMEI MATERIAL TECH CO LTD

Sm-fe-n-based sintered magnet and manufacturing method therefor

An Sm-Fe-N-based sintered magnet comprising a sintered body of a magnetic material containing an Sm-Fe-N-based magnetic powder and a Zn-Al alloy powder, wherein the Al content of the Zn-Al alloy powder is 6-84 atom%, and the open porosity of the sintered magnet is not more than 15%.
Owner:MURATA MFG CO LTD

Ultrafine-grain high-coercivity heavy-rare-earth-free magnet and preparation method thereof

The invention discloses an ultra-fine grain high-coercivity heavy-rare-earth-free magnet and a preparation method thereof, belongs to the technical field of heavy-rare-earth-free magnets, and solves one of the problems of coarse grains, poor grain uniformity, low coercivity and poor coercivity temperature coefficient of the heavy-rare-earth-free magnet in the prior art. The ultra-fine grain high-coercivity heavy rare earth-free magnet is a sintered magnet with an R2T14B phase as main phase particles; the area ratio of main phase grains with the grain size smaller than 4 microns of the ultra-fine grain high-coercivity heavy-rare-earth-free magnet is larger than or equal to 90%. The single domain crystal grain percentage is not less than 70%; wherein R is light rare earth and is one or more of lanthanum, cerium, praseodymium and neodymium, T is a transition element, and B is boron. The ultra-fine grain high-coercivity heavy rare earth-free magnet disclosed by the invention is high in intrinsic coercivity and high in intrinsic coercivity temperature coefficient.
Owner:CHINA IRON & STEEL RESEARCH INSTITUTE GROUP CO LTD +1

A low eddy current r-t-b sintered magnet, a method for producing the same, and use thereof

This invention discloses an R-T-B sintered magnet with reduced eddy current losses, its preparation method, and its application. The magnet has partition grooves on one or two orientation surfaces, where each orientation surface is perpendicular to the orientation direction of the magnet. The partition grooves extend through the magnet in a first extension direction but not in a second extension direction. The first extension direction of the partition grooves is perpendicular to the orientation direction of the magnet, and the second extension direction is parallel to the orientation direction of the magnet. By creating crisscrossing partition grooves on the magnet and filling them with an insulating layer, this invention increases the resistivity of a thin layer on the magnet's surface by a certain thickness, significantly reducing motor power loss due to eddy current effects. The insulating layer filling the grooves increases the resistivity of both the magnet surface and the grooves, effectively preventing conduction due to poor processing or current breakdown when the groove width is narrow. It also compensates for the reduction in mechanical strength caused by the grooving, ultimately resulting in a low-eddy-current, high-strength sintered magnet.
Owner:YANTAI ZHENGHAI MAGNETIC MATERIAL CO LTD

R-Fe-B sintered magnets

PendingJP2026116073ARare-earth elementMetallurgy
To provide an R-Fe-B sintered magnet that exhibits high coercivity while keeping material costs down. [Solution] The R-Fe-B sintered magnet contains a rare earth element R including Tb, an element T consisting of Fe or a combination of Fe and Co, B, and each of Al, Cu, and Ga, with an element M consisting of a combination of Al, Cu, and Ga, and includes an RTM phase in the grain boundary phase, where the number of atoms of element M in the RTM phase is in the order of Cu > Al > Ga. Furthermore, in the RTM phase, the atomic ratio of the rare earth element R to element M is preferably 6.0 for the rare earth element R and 1.3 or more for element M.
Owner:DAIDO STEEL CO LTD

High-squareness heavy-rare-earth-free R-T-B sintered magnet and preparation method thereof

According to the high-squareness heavy-rare-earth-free R-T-B sintered magnet and the preparation method thereof, the jet milling process is optimized, high-rare-earth alloy B coarse powder is supplemented at the later stage of jet milling, jet milling is carried out at the same time, rare earth is timely and accurately supplemented for rear-section powder with large rare earth loss, the difficulty of later-stage material mixing is reduced, and the high-squareness heavy-rare-earth-free R-T-B sintered magnet is obtained. And the rare earth content of the powder in the post-jet milling stage is increased, so that the rare earth content of the powder in the post-jet milling stage is approximately consistent with the rare earth content of the powder in the previous stage. The particle size distribution of the powder in the later stage is further optimized, the microscopic grain size distribution of the magnet is eventually homogenized, so that the high-squareness heavy-rare-earth-free R-T-B sintered magnet is obtained, the squareness SQ of the magnet is larger than or equal to 0.95, and the intrinsic coercive force Hcj is larger than or equal to 16.5 kOe.
Owner:ZHEJIANG INNUOVO MAGNETICS

Neodymium-iron-boron sintered magnet and method of anti-corrosion treatment

An anti-corrosion treatment method for preparing sintered NdFeB magnet includes preparing a sintered NdFeB matrix, and applying a heat treatment to the sintered NdFeB matrix in an oxidizing atmosphere containing at least one of alcohol or organic acid. A ratio of oxygen partial pressure to water vapor partial pressure in the oxidizing atmosphere is in a range from 1:1 to 300:1. A temperature for the heat treatment is equal to or lower than 300° C. A time for the heat treatment is in a range from 10 minutes to 200 minutes.
Owner:TIANJIN SANHUAN LUCKY NEW MATERIAL CO LTD +1

A method for manufacturing a heavy rare earth-free high coercivity RTB magnet

The present invention discloses a method for manufacturing a heavy rare earth-free high-coercivity R-T-B magnet, which relates to the technical field of magnets. The technical scheme includes raw materials and diffusion materials composed of 27.5-35.0wt% of an R component, 0.8-0.95wt% of a B component, 0-3wt% of an M component and a balance of a T component in percentage by mass; the M component consists of 0-2wt% of M1 and 0-1wt% of M2, and B and M2 satisfy the following formula (1): 0.8>B-M2>0.2 (1); and M1 is at least one of Cu, Al and Ga, and M2 is at least one of Nb, Zr and Ti; wherein the diffusion material is PrX, and X is at least one element; the manufacturing method includes preparing a R-T-B sintered magnet raw material from the raw material, coating the diffusion material on the surface of the magnet raw material, and obtaining the heavy rare earth-free high-coercivity R-T-B magnet after heat treatment and diffusion. The present invention has the effect of obtaining a heavy rare earth-free high-coercivity R-T-B magnet with a coercivity HcJ greater than 23 kOe without adding heavy rare earth.
Owner:NINGBO STAR MATERIALS HI TECH

Ferrite sintered magnet, ferrite particles, bonded magnet, and rotating electrical machine

A ferrite sinter magnet has a ferrite phase having a magnetoplumbite-type crystal structure, and contains at least a metal element A, a metal element R, Fe, Co, Zn, and B. The element A is at least one kind of element selected from the group consisting of Sr, Ba, Ca, and Pb, and essentially includes Ca. the element R is at least one kind selected from the group consisting of Bi and rare-earth elements including Y, and essentially includes La. Atomic ratios of the metal elements satisfy the following Expressions (1) to (5),A1-rReFexCoyZnz  (1)0.40≤r≤0.70  (2)8.20≤x≤9.34  (3)0.05≤y≤0.50  (4)0<z≤0.20  (5)The content of Si is 0 to 0.60% by mass in terms of SiO2, and the content of B is 0.1-0.70% by mass in terms of B2O3.
Owner:TDK CORP

Rare earth sintered magnet, method for producing rare earth sintered magnet, rotor, and rotary machine

A rare earth sintered magnet according to the present disclosure includes: a main phase satisfying general formula (Nd, La, Sm)—Fe—B and including crystal grains based on R2Fe14B crystal structures; and a crystalline subphase based on an oxide phase represented by (Nd, La, Sm)—O. The subphase has a higher concentration of Sm than the main phase.
Owner:MITSUBISHI ELECTRIC CORP

Surface-strengthened r-t-b rare earth permanent magnet based on high melting point element grain boundary diffusion and preparation method thereof

The application discloses a surface-strengthened R-T-B rare earth permanent magnet based on high-melting-point element grain boundary diffusion and a preparation method thereof. The application adopts heavy rare earth elements (at least one of Dy, Tb and Ho), high-melting-point elements (Zr and Ti) and low-melting-point metals (at least one of Al, Ga and Cu) to prepare a diffusion source, and performs grain boundary diffusion treatment on a sintered magnet, thereby obtaining the surface-strengthened R-T-B rare earth permanent magnet. The grain boundary diffusion high-melting-point element precipitates can inhibit the excessive growth of the main phase grains in the grain boundary diffusion process, realize the refinement of the main phase grains and improve the uniformity of the main phase grain size of the whole magnet. The grain boundary diffusion magnet has higher coercivity and squareness, reduces the reduction amount of the remanence of the magnet after the grain boundary diffusion; and can improve the crack propagation resistance of the Nd-rich phase at the grain boundary, thereby improving the fracture toughness of the magnet while improving the strength of the surface layer of the magnet, so that the qualified rate of the product during surface processing is improved.
Owner:HANGZHOU DIANZI UNIV +1

Method for manufacturing sintered magnet and sintered magnet

A magnet preparation method includes coating powder slurry on at least one of a first surface or a second surface of an NdFeB matrix and carrying out a curing reaction, to obtain a coated magnet, and subjecting the coated magnet to a vacuum heat treatment, a grain boundary diffusion treatment, and an aging treatment. The first surface and the second surface are opposite to each other. The powder slurry includes powder containing heavy rare earth element and UV monomer. The UV monomer includes radical-cured UV monomer. A temperature of the vacuum heat treatment is in a range from 250° C. to 600° C.
Owner:NINGBO KONIT IND +4

An R-T-B series sintered magnet with high magnetic property consistency, its preparation method and application

The present invention provides an R-T-B series sintered magnet with high magnetic property consistency, a preparation method thereof, and an application thereof. The thickness of the R-T-B series sintered magnet of the present invention in the orientation direction and / or the non-orientation direction is greater than 3 mm and less than or equal to 10 mm; along the orientation direction and / or the non-orientation direction of the magnet to the geometric center of the magnet, the content of the heavy rare earth element RH shows a gradually decreasing trend; in the orientation direction of the sintered magnet, the maximum intrinsic coercivity iHc(1) at 100 μm from the magnet surface and the intrinsic coercivity iHc(2) at the geometric center of the magnet have the following relational expression: iHc(1) - iHc(2) ≤ 60 kA / m (Equation I). The R-T-B series sintered magnet of the present invention is prepared by the grain boundary diffusion method, has good consistency of the intrinsic coercivity inside, and is suitable for applications in environments with relatively high working temperatures such as automotive drive motors.
Owner:YANTAI ZHENGHAI MAGNETIC MATERIAL CO LTD

Method for reducing consumption of rare earth elements and preparing high-performance sintered Nd-Fe-B magnet through diffusion process

The invention discloses a method for reducing consumption of rare earth elements and preparing a high-performance sintered Nd-Fe-B magnet through a diffusion process. The method comprises the following steps: preparing a matrix; the preparation method comprises the following steps: coating a layer of film on the surface of a substrate by a spray coating method and a silk-screen printing method, and then coating a layer of Pr70Cu15Al10Ga5at.% film on the magnet substrate coated with the film; and after film coating, placing in a vacuum tube furnace for diffusion. The invention discloses a method for reducing consumption of rare earth elements and preparing a high-performance sintered Nd-Fe-B magnet through a diffusion process. Two-step grain boundary diffusion is formed by NbF5 which is easy to form intergranular precipitates and Pr70Cu15Al10Ga5 grain boundary diffusion which is used for forming high-anisotropy Pr; intergranular precipitates are formed in the magnet before grain boundary diffusion of the rare earth alloy, grain boundary migration which inevitably occurs during Pr grain boundary diffusion is inhibited, and Ta-containing intergranular precipitates and a microstructure which is used for forming a Pr-rich shell and changes Nd are formed; high coercive force can be realized in the Nd-Fe-B sintered magnet without using heavy rare earth, the process cost is low, and the problem of low rare earth diffusion rate is solved.
Owner:NINGBO NEWLAND MAGNET IND CORP LTD

Rare earth sintered magnet

A rare-earth sintered magnet is provided, characterized in that it comprises R (R is one or more elements selected from rare earth elements, with Nd being essential), T (T is one or more elements selected from iron group elements, with Fe being essential), X (X is one or two elements selected from B and C, with B being essential), and M. 1 (M 1 The rare earth sintered magnet is selected from one or more of Al, Si, Cr, Mn, Cu, Zn, Ga, Ge, Mo, Sn, W, Pb, and Bi, with less than 0.1% O, less than 0.05% N, and less than 0.07% C, and has an average crystal grain size of less than 4.0 μm. Furthermore, when the orientation degree is set to Or [%] and the average crystal grain size is set to D [μm], it satisfies the relationship (1): 0.26×D+97≦Or≦0.26×D+99. Based on this rare earth sintered magnet, it is possible to obtain magnets with both high Br and high H content. cJ It has excellent magnetic properties.
Owner:SHIN ETSU CHEMICAL CO LTD

Neodymium-iron-boron magnet and preparation method thereof

The invention discloses a neodymium-iron-boron magnet and a preparation method thereof. The neodymium-iron-boron magnet is a sintered magnet obtained by modifying an alloy fine powder raw material through a chemical reagent and then carrying out compression, vacuum treatment and sintering; the alloy fine powder comprises 75 wt%-99 wt% of magnetic powder and 1 wt%-25 wt% of metal fine powder, and the metal fine powder is one or more of lanthanum, cerium, praseodymium, neodymium, iron, aluminum, cobalt, copper and titanium. The preparation method comprises the steps of magnetic powder and metal powder mixing, chemical reagent modification treatment, heat treatment, compression molding, sintering and heat treatment, and the neodymium-iron-boron magnet is obtained. A chemical reagent is used for modifying the magnet, so that the microstructure of the magnet is improved, the interaction effect of a main phase and a grain boundary phase of a magnet base material is improved, grain boundary phase distribution is further optimized through grain boundary diffusion, the comprehensive magnetic performance of the magnet is improved, the use amount of heavy rare earth is reduced, and the bottleneck of high-performance magnet preparation is broken through.
Owner:JIANGXI COPPER TECHNOLOGY RESEARCH INSTITUTE CO LTD

Method for producing r-t-b sintered magnet

Provided is a method for producing an R-T-B sintered magnet, which does not require the preparation of an inert gas atmosphere. This method for producing an R-T-B sintered magnet comprises: a pulverization step for preparing an alloy powder for an R-T-B sintered magnet; a molding step for preparing a powder molded body using the powder; a cutting step for obtaining a molded body sheet by cutting the powder molded body; and a sintering step for preparing a sintered body by sintering the molded body sheet, in the cutting step, the powder molded body immersed in the liquid is cut by the movement of a metal wire, and the metal wire is a metal stranded wire.
Owner:PROTERIAL LTD

Grain boundary diffusion preparation method of high-performance sintered magnet based on neodymium iron boron oil sludge waste

The invention discloses a high-performance sintered magnet grain boundary diffusion preparation method based on neodymium iron boron oil sludge waste, which comprises the following steps: purifying the oil sludge waste, and removing impurities to obtain purified powder; mixing the purified powder with neodymium-iron-boron alloy ultrafine powder, and carrying out thermal reduction reaction in an inert atmosphere to obtain mixed powder; uniformly mixing the mixed powder, an organic solvent and an adhesive to obtain a dispersing agent; the surface of a magnet base material is coated with the dispersing agent, and the high-performance sintered neodymium-iron-boron magnet is obtained through aftertreatment. The neodymium-iron-boron alloy ultrafine powder is used as a strong reducing agent to reduce and purify Dy / Tb oxide in the powder, the diffusion effect of Dy / Tb in the oil sludge powder is fully played, and secondary utilization of heavy rare earth resources is achieved.
Owner:EARTH PANDA ADVANCE MAGNETIC MATERIAL +1

Manufacturing method for r-t-b based sintered magnet

To provide a method for manufacturing an R-T-B rare earth sintered magnet that realizes appropriate grain boundary modification by adjusting heat treatment conditions.SOLUTION: A method for manufacturing a sintered R-T-B based rare earth magnet according to the present invention includes the steps of preparing a sintered R-T-B based magnet material, preparing an R-A alloy diffusion source, diffusing elements contained in the diffusion source from the diffusion source into the sintered R-T-B based magnet material, a first heat treatment step of heat treating the sintered R-T-B based magnet material at a first temperature of 400°C to 430°C for 30 minutes to 300 minutes, after the first heat treatment step, cooling the sintered R-T-B based magnet material to a temperature of 300°C or less, and after the cooling step, and a second heat treatment step of heat treating the sintered R-T-B based magnet material at a second temperature of 430°C to 530°C for 30 minutes to 200 minutes, and the second temperature is 30°C to 130°C higher than the first temperature.SELECTED DRAWING: Figure 2
Owner:PROTERIAL LTD