The application discloses a high-strength and high-
toughness corrosion-resistant die-
casting magnesium alloy suitable for large and complex thin-wall structural parts, a production process and application thereof, and belongs to the technical field of
metal materials. The
magnesium alloy comprises the following components in percentage by
mass: 6.5-8% of Al, 0.2-0.4% of Mn, 0.05-0.15% of Ca, 0.05-0.2% of Si, 0.01-0.08% of RE, the balance of Mg and inevitable impurities, and RE is selected from Ce, La, Sm or Y. The
Al content is controlled in the critical transition interval 6.5-8%, trace Ca, Si and RE elements are added, high-pressure die-
casting process parameters (injection speed 4-6 m / s,
casting pressure 30-80 MPa, mold temperature 150-250 DEG C, wall thickness 2-5 mm) are combined, the 'high
nucleation rate + inhibition of growth' mechanism under the condition of rapid solidification is utilized, the beta-Mg17Al12 phase is distributed in the form of fine and dispersed particles instead of continuous network distribution, and the synergistic optimization of strength and
plasticity is realized. The
alloy has high fluidity, excellent
corrosion resistance and thermal
cracking resistance, and is especially suitable for large and complex thin-wall die-casting structural parts such as automobile bodies.