1912 results about "Molten material" patented technology

The disclosed method relates to manufacture of a near net-shaped products such as ceramic containing products such as ceramic-metal composites. The method entails forming a mixture of a build material and a binder and depositing that mixture onto a surface to produce a layer of the mixture. An activator fluid then is applied to at least one selected region of the layer to bond the binder to the build material to yield a shaped pattern. These steps may be repeated to produce a porous whitebody that is heat treated to yield a porous greenbody preform having a porosity of about 30% to about 70%. The greenbody then is impregnated with a molten material such as molten metal. Where the build material is SiC, the molten metal employed is Si to generate a SiC—Si composite.

Fibrous, nonwoven mats are disclosed that are bound with a formaldehyde-free, heat resistant resin in direct contact with the fibers. The heat resistant resin is capable of withstanding coating with a hot, molten material like asphalt or a mixture containing asphalt having a temperature of at least about 300 degrees F. and up to 450 degrees F. or higher. The preferred heat resistant resins are epoxies and urethanes, or mixtures thereof. The methods of making these mats with wet processes are also disclosed.

Processes of controlling submerged combustion melters, and systems for carrying out the methods. One process includes feeding vitrifiable material into a melter vessel, the melter vessel including a fluid-cooled refractory panel in its floor, ceiling, and/or sidewall, and heating the vitrifiable material with a burner directing combustion products into the melting zone under a level of the molten material in the zone. Burners impart turbulence to the molten material in the melting zone. The fluid-cooled refractory panel is cooled, forming a modified panel having a frozen or highly viscous material layer on a surface of the panel facing the molten material, and a sensor senses temperature of the modified panel using a protected thermocouple positioned in the modified panel shielded from direct contact with turbulent molten material. Processes include controlling the melter using the temperature of the modified panel. Other processes and systems are presented.

The invention relates to a lead-free solder alloy for welding the electronic elements and its manufacturing method. The lead-free solder alloy is characterized in that the main components are Sn, Ag, Cu, and Ni, and In, Bi, Pd, P, Ge, Ga, Se, Te, La, Ce, Pr, Nd, Pm, Sm, Eu, Tm are added selectively. The preparation method is characterized by taking Sn, Ag, Cu, Ni and the additional elements in proportion and smelting them at the temperature of 1300 C. to 1500 C. to obtain the intermediate alloy by using water glass covering process; melting the residual Sn and the intermediate alloy at the temperature of 300 C. to 350 C. by using water glass covering process, and casting the molten materials into alloy pig and soldering tin rod at the temperature of between 250 C. and 350 C.. The lead-free solder alloy provided by the invention can be used for welding the Ag and Pd noble metal electronic element.

A sampler has a sample chamber for a sample forming from a molten material, at least one lower cooling body, at least one upper cooling body, at least one inner cooling body, and at least one filling part. The sample chamber is surrounded jointly at least by the lower cooling body and the inner cooling body, such that at least the sample chamber can be cooled by at least the lower and inner cooling bodies. The filling part merges into the sample chamber by a filling opening. Between a region of the outer surface of the inner cooling body and a region of the outer surface of the upper cooling body opposite the outer surface of the inner cooling body, the sampler has at least one gap for conducting at least one gas. The volume of the respective cooling bodies is larger than the volume of the gap.

Processes and systems for producing molten glass using submerged combustion melters, including densifying an initial composition comprising vitrifiable particulate solids and interstitial gas to form a densified composition comprising the solids by removing a portion of the interstitial gas from the composition. The initial composition is passed from an initial environment having a first pressure through a second environment having a second pressure higher than the first pressure to form a composition being densified. Any fugitive particulate solids escaping from the composition being densified are captured and recombined with the composition being densified to form the densified composition. The densified composition is fed into a feed inlet of a turbulent melting zone of a melter vessel and converted into turbulent molten material using at least one submerged combustion burner in the turbulent melting zone.

A distillation system is provided for batch thermolytic distillation of lump carbonaceous material, such as lump wood and shredded rubber tires. The system preferably includes multiple distillation units mounted side-by-side. Each unit includes a reactor bath for holding molten tin at approximately 455° C., a two-compartment reservoir for storing molten tin, and a porous basket pivotally mounted within the reactor bath for tipping motion. A process for batch thermolytic distillation of lump carbonaceous material includes rotating the porous basket into a reactor bath by rotating the basket about an axis passing through the reactor bath; putting a charge of wood into the basket; closing a retractable lid onto the reactor bath; filling the reactor bath with molten material to produce gas and char by thermolytic conversion of the charge, draining the reactor bath of molten material while the lid is closed; quenching the char in the reactor bath with steam; opening the lid; and tipping the char from the basket.

The invention discloses a melt differential three-dimensional printer. The melt differential three-dimensional printer mainly comprises a material melting unit, a micro-droplet jetting unit, a cylindrical-coordinate system molding unit and a rack, wherein a servo motor drives a screw rod to rotate in the material melting unit; a heater, which is fixedly arranged inside a machine cylinder, ensures that granules are entirely plastified through temperature regulation; a molten material is transmitted by the screw rod to the micro-droplet jetting unit; in the micro-droplet jetting unit, the molten material is transmitted into a valve body through a hot runner in a runner plate; a linear servo motor drives a valve needle to do reciprocating motion in the valve body so as to quantitatively and intermittently squeeze the molten material out of a nozzle to form melt micro-droplets; in the cylindrical-coordinate system molding unit, the molten micro-droplets are injected to a bearing table for cooling and deposition molding; the servo motors in the left-right direction and in the vertical direction are respectively engaged with the corresponding screw rod to rotate so as to drive the material melting unit and the micro-droplet jetting unit to move along the left-right direction and the vertical direction; a circumference servo motor drives the bearing table with a worm gear to rotate through a worm rod so as to realize three-dimensional movement under a cylindrical-coordinate system.

A method for forming a nanocomposite material and articles made with the nanocomposite material are presented. The method comprises providing a molten material; providing a nano-sized material, the nano-sized material being substantially inert with respect to the molten material; introducing the nano-sized material into the molten material; dispersing the nano-sized material within the molten material using at least one dispersion technique selected from the group consisting of agitating the molten material using ultrasonic energy to disperse the nano-sized material within the molten material, introducing at least one active element into the molten material to enhance wetting of the nano-sized material by the molten material, and coating the nano-sized material with a wetting agent to promote wetting of the molten metal on the nano-sized material; and solidifying the molten material to form a solid nanocomposite material, the nanocomposite material comprising a dispersion of the nano-sized material within a solid matrix.

A process of recycling fibrous materials, specifically carpet and diaper remnants, or high melting polymers, specifically PET, by using low melting polymers, i.e. agricultural film and other products made from polypropylene and polyethylene, to create parts of high compressive strength. The carpet, fibrous materials, or PET and low melting polymers are ground separately and then blended in a predetermined ratio. The blend is then sent through a pellet mill and then heated until the low melt polymer is melted, or approximately 450° F. The melted mixture is then injected into a partially opened cavity mold, which is then closed without allowing the excess material to escape. Closing the mold increases the internal pressure on the molten material. The cavity mold is then rapidly cooled.

Implants are formed from a multiple staged process that combines both additive and subtractive techniques. Additive techniques melt powders and fragments of a desired material, then successively layer the molten material into the desired implant shape, without compressing or remelting for homogenization of the layers, thereby producing an implant that is substantially free of pores and inclusions. Subtractive techniques refine implant surfaces to produce a bioactive roughened surface comprised of macro, micro, and nano structural features that facilitate bone growth and fusion.

The invention provides a feed system of a 3D printing apparatus. The feed system is especially suitable for chocolate feeding, and two feed modes comprising a pneumatic mode and a piston mode can be selected by the system. The feed system comprises: a material storage tank; a heater arranged on the material storage tank to heat a material (8) in the material storage tank to the molten state; a gas jet cooler arranged at the material outlet (15) of the material storage tank to cool a printing model; and a material discharge driving device connected with the material storage tank to drive the molten material to be discharged from the material storage tank. The feed system of the 3D printing apparatus widens the application field of 3D printing. The invention also provides the 3D printing apparatus.

(EN) The invention concerns a method for producing a thermoplastic molding material or element, said material or element containing nanometric inorganic particles. In molten state, the thermoplastic is mixed with the nanometric inorganic particles and with a solubilizing agent in a conveyor screw extruder, the pressures and temperatures being adjusted so that the plastic is in melt form and the solubilizing agent in supercritical state. The invention is characterized in that at the output of the extruder, the mixture passes through a slot with a passage less than 20 $g(m)m to penetrate into an expansion zone and the molten material, wherein are incorporated the nanometric inorganic particles, is evacuated, reduced into molding material after cooling or transferred into a molding tool to be molded. The invention also concerns the molding material and the molding elements obtained by this method, as well as the uses thereof.

Inorganic fiber production processes and systems are disclosed. One process includes providing a molten inorganic fiberizable material, forming substantially vertical primary fibers from the molten material, and attenuating the primary fibers using an oxy-fuel fiberization burner. Other processes include forming a composition comprising combustion gases, aspirated air and inorganic fibers, and preheating a fuel stream and/or an oxidant stream prior to combustion in a fiberization burner using heat developed during the process. Flame temperature of fiberization burners may be controlled by monitoring various burner parameters. This abstract allows a searcher or other reader to quickly ascertain the subject matter of the disclosure. It will not be used to interpret or limit the scope or meaning of the claims.