701results about "Mixing/kneading with horizontally-mounted tools" patented technology

The invention relates to a method for dehydrating a two-phase liquid mixture consisting of a thermoplastic synthetic melt phase and an aqueous phase, comprising the following steps: a) coagulation of the two-phase liquid mixture in a first extruder; b) dehydration of the coagulate in a twin screw extruder with a de-watering zone and screws working in an opposite direction; c) separation of constituents by degasifying. The inventive method is characterized in that a single screw extruder or a twin screw extruder with screws working in the same direction is used as a first extruder in step a).

A method for dispersing sepiolite-type clay particles in a polyester matrix by melt-compounding a mixture of: sepiolite-type clay, at least one linear polyester oligomer, and at least one polyester polymer to produce a nanocomposite composition; and, optionally, subjecting said nanocomposite composition to solid state polymerization to increase polyester molecular weight. Further described is a method for preparing a polyester nanocomposite composition from a masterbatch, comprising melt-compounding a mixture of: sepiolite-type clay, at least one polyester oligomer, and at least one polyester polymer to produce a nanocomposite composition containing a greater concentration of sepiolite-type clay than is desired in the final resin composition; optionally, subjecting said nanocomposite composition to solid state polymerization to increase the polyester molecular weight; and further melt compounding said nanocomposite composition with polyester polymer and, optionally, additional ingredients.

The invention concerns an extruder for producing molted plastic materials from plastic granules available on the market, by heating and mixing granules, with heated single- or double-screw extruders, and for carrying out polycondensation or polymerization using part of a multiple-screw extruder and by means of vacuum chambers for removing the constituents of low molecular weight and / or foaming agents or the like, for obtaining larger molecules and hence a higher viscosity, and for increasing the mechanical strength of plastic materials produced from said molten material. The invention aims at designing said extruder such that the molten material can be processed in thin layers enabling exposure of large surfaces in contact with the vacuum, and hence a molten plastic material ensuring desired levels of degassing and polymerization using simple means. Therefor, the envelopes of the stems of the screws (7) are mutually spaced apart at least in the polycondensation zone of said extruder part with multiple screws (6), relative to the extruder screw (4) or its shaft section (10) and relative to cylindrical zones enclosing them, by a distance not less than zero (≧0).

An apparatus for homogenizing and / or dispersing at least one viscous substance and at least one solid and / or at least one other substance of different viscosity includes in a space in a housing axis-parallel rotatable shafts disposed along a circle with equal central-angle distance and provided with tightly intermeshing screw elements. The shafts in the area outside the openings in the housing are provided with screw elements having a pitch (S) of at most three quarters of the outside screw diameter (D) over a length (L=L1+L2+L3) corresponding to at least ten times the outside diameter (D) of the screw elements.

The invention provides an automated method and apparatus for pizza production which is initiated by individual order placement and uses only fresh ingredients (no ingredients are frozen, pre-prepared or pre-cooked). Each dough portion is individually and mechanically prepared from flour and other fresh, pre-proportioned ingredients. The dough portion passes through a series of shaping and pre-heating processing stations to prepare a flattened and partially baked pizza base. Using a preheated or continuously heated conveying tray, the pizza base passes under a number of metering and distribution devices for selected application of tomato sauce and / or various other toppings according to the order. Baking occurs in one of multiple ovens to complete pizza preparation. Multiple ovens are provided to facilitate the automated preparation of multiple pizzas at any given time. A tray conveying system transports one or more trays through the various processing stations to accommodate multiple orders at the same time.

A machine for the mixing and extrusion of rubber-based and silicone-based plastic materials and method thereof is disclosed, comprising a dump extruder with conical converging twin screws (10) arranged in a batching chamber (12) in which the outlet of the dump extruder is temporarily closed by a removable blind flange (11), the batching chamber also acting as a compounding chamber.

A system and method for mixing and forming gum structures is provided. The system may include combinations of continuous and batch mixers arranged generally in parallel and / or series for mixing gum base ingredients with subsequent gum ingredients. In one embodiment, the system and method first forms a gum structure that is not a gum base and then adds a subsequent gum ingredient such that the gum structure is less than a gum base in combination with a subsequent gum ingredient. In other embodiments, the system and method includes forming a gum base in addition to some subsequent gum ingredients that are not quite finished gum. Further, in other embodiments, the system and method may perform some of the mixing of the ingredients at a first location while mixing of further ingredients is performed at a remote location.

Provided is an in-situ precleaning method for use in conjunction with epitaxial processes that utilizes temperatures at or below those typically utilized during the subsequent epitaxial deposition under pressure and ambient conditions suitable for inducing decomposition of semiconductor oxides, such as native oxides, from exposed semiconductor surfaces. The reduced temperature and the resulting quality of the cleaned semiconductor surfaces will tend to reduce the likelihood of temperature related issues such as unwanted diffusion, autodoping, slip, and other crystalline stress problems while simultaneously reducing the overall process time. The combination of pressure, ambient gas composition and temperature maintained within the reaction chamber are sufficient to decompose semiconductor oxides present on the substrate surface. For example, the reaction chamber may be operated so that the concentration of evolved oxygen within the reaction chamber is less than about 50%, or even less than 10%, of the equilibrium vapor pressure under the cleaning conditions.

The present invention relates to a continuous vacuum kneading machine and a noodles production equipment with said kneading machine. Said continuous vacuum kneading machine includes the following several portions: machine frame, kneading container, flour-conveying device, water-supplying device and control circuit. Said kneading container is equipped with a dough-discharging device. Besides, it also includes an evacuating device and a stirring-feeding device. Said invention also provides the working principle of said kneading machine and its concrete operation method.

The invention discloses a noodle processing machine. The noodle processing machine comprises a shell (1), wherein a driving device (2) capable of rotating forward and reversely is arranged in the shell (1); the shell (1) comprises an outer shell (1-1) in which the driving device (2) is arranged and a stirring chamber (1-2) for mixing noodles; a stirring and extruding device (3) which is connected with the driving device (2) and used for stirring the mixed noodles and extruding the mixed paste is arranged in the stirring chamber (1-2); a blade assembly (4) is arranged at the front end of the stirring chamber (1-2); a holder (5) is arranged in the outer shell (1-1) and at one end of the outer shell (1-1), opposite to the blade assembly (4), and comprises a fixing plate (5-1) for fixing the driving device (2); a group of tensioning bolts (5-2) are arranged between the fixing plate (5-1) and the blade assembly (4).

A screw-type extruding machine comprises at least two casing bores with screw shafts disposed therein, on which several successive mixing and kneading disks are mounted, interengaging in pairs. Successive mixing and kneading disks make an angle of crest misalignment which is not integrally contained in 360°.

An apparatus and method for melting polymer is provided. In at least one embodiment, the apparatus includes a housing, two or more rotatable members at least partially contained within the housing, where each rotatable member having a shaft coupled thereto. The apparatus also includes a motor having a drive shaft directly coupled to the shaft of the rotatable members such that the rotatable members rotate at a speed of the motor drive shaft. The rotatable members are preferably non-intermeshing and counter-rotating.

The invention provides an automated method and apparatus for pizza production which is initiated by individual order placement and uses only fresh ingredients (no ingredients are frozen, pre-prepared or pre-cooked). Each dough portion is individually and mechanically prepared from flour and other fresh, pre-proportioned ingredients. The dough portion passes through a series of shaping and pre-heating processing stations to prepare a flattened and partially baked pizza base. Using a preheated or continuously heated conveying tray, the pizza base passes under a number of metering and distribution devices for selected application of tomato sauce and / or various other toppings according to the order. Baking occurs in one of multiple ovens to complete pizza preparation. Multiple ovens are provided to facilitate the automated preparation of multiple pizzas at any given time. A tray conveying system transports one or more trays through the various processing stations to accommodate multiple orders at the same time.

A kneading disk has a plurality of disk elements having flight tips arranged at a helix angle E in a direction supporting main streams of a resin. The flight tips of every two adjoining disks have a clearance formed therebetween. The resin is kneaded by undergoing dispersion and distribution without having any excessive temperature elevation in approximately three kinds of streams, i.e. its main streams flowing along the flight tips, its back streams through the clearances and its tip riding streams flowing over the flight tips.

An extruder capable of improved mixing is disclosed. The extruder comprises of a housing having at least two cylindrical housing bores, each housing bore having an axis disposed parallel to the other axis. The extruder further comprises of at least a first screw shaft and a second screw shaft being disposed in the first and second housing bores. The first and second screw shaft being provided with extruder processing elements that defines a mixing zone. The first and second screw each having extruder D and a screw root diameter d. The first and second screw shaft each having a volumetric ratio of at least 1.4 wherein the volumetric ratio is defined by the extruder diameter D divided by the screw inner diameter d.

Flow restriction assemblies (10,10a) adapted to be mounted on single or twin screw extruders (17,102) in order to allow selective adjustment of material flow through the extruders (17,102), with consequent alteration in back pressure and shear conditions. The assemblies (10,10a) each have shearlock(s) (12,12a) mounted on the extruder drive shaft(s) (34,34a), together with restriction units (14,14a). The units (14,14a) have opposed flow restriction components (48,50,48a,50a) supported on opposite sides of the shearlock(s) (12,12a) and mounted for a substantially aligned and rectilinear back and forth sliding movement. In this fashion, the clearance between the inner surfaces (54,55,54a,55a) of the components (48,50,48a,50a) can be selectively adjusted. The assemblies (10,10a) are small in size and can be located at various points along the length of extruders (17,102)

A melt-kneading method for filling material and elastomer or resin, characterized in that a filling material constituted by a filler, and an elastomer or resin (thermoplastic resin or thermosetting resin), are introduced from a material introduction part at the end of a melt-kneading part having a cylinder with a screw and a heater, and the molten elastomer or resin and filling material constituted by a filler are kneaded under the conditions of 1000 to 3000 rpm in the rotation speed of the screw and 1500 to 4500 sec−1 in shear speed to feed the mixture from the rear edge to tip of the screw to be trapped in a space provided at the tip of the screw, after which the mixture is moved from the space to the rear edge of the screw through a hole provided at the center of the screw, with the cycle process performed for a specified period based on recirculation using the screw.

The invention discloses an efficient fully-automatic semi-finished stewed noodle production line. The front end of the longitudinal fracture conveying device of the novel double-head fully-automatic cycle dough kneading machine of the production line is provided with a first pair of dough kneading rollers, a longitudinal fracture synchronizing wheel is arranged above the longitudinal fracture conveying device, two sides of the longitudinal fracture conveying device are provided with longitudinal fracture rotating plates inwardly continuously folding to central portions, a longitudinal fracture burdening pressure roller is arranged above the longitudinal fracture conveying device, the rear end of the longitudinal fracture conveying device is provided with a second pair of dough kneading rollers, the second pair of the dough kneading rollers is provided with an obliquely arranged conveying device, a guiding plate is arranged behind the second pair of the dough kneading rollers, the frame of the machine is provided with a transverse fracture one-layer conveying device capable of moving back and forth, a transverse fracture two-layer conveying device is arranged directly below the transverse fracture one-layer conveying device, and the rear end of the transverse fracture two-layer conveying device is connected with the first pair of tough kneading rollers. Dough from the dough kneading machine is automatically sent to the double-head fully-automatic cycle dough kneading machine and is automatically kneaded in a cycle manner in the double-head fully-automatic cycle dough kneading machine, and the kneaded dough is automatically sent to a semi-finished stewed noodle forming machine to realize fully-automatic production of semi-finished stewed noodles.

The invention provides an apparatus and method for improved mixing of yeast-raised and yeast-raised type dough. The device and method keep the dough cool by an improved structure and method for circulating coolant around a jacketed bowl, and by circulating cooled air through the spinning agitator roller bars. Better aeration of the dough and faster mixing time are achieved along with full water and flour absorption, and reduced operating temperatures by controlling placing of the agitator driveshaft in a carefully defined region. Finally, the invention provides a wiper for wiping the lip of the bowl to keep it clean of dough and to insure a proper seal along the bowl lip when a resilient, expandable bowl seal is used, and it provides a pneumatic seal for securely sealing the mix ingredients in the bowl during mixing.

A kneading apparatus includes a barrel having a cylindrical chamber; a screw assembly rotating in the chamber so that a material to be kneaded is extruded in the axial direction by the rotation, the screw assembly including a screw section having helical blades and a kneading blade section in order to allow the material to flow into the clearance between the inner wall of the chamber and the kneading blade section, and to apply shearing forces to the material; a metering feeder for feeding the material at a substantially constant volumetric or gravimetric rate into the chamber; an injecting device for injecting a heat-removing medium into the chamber; and a discharging device for separating the heat-removing medium from the material and discharging the heat-removing medium from the chamber. A kneading method using the kneading apparatus is also disclosed.

An apparatus for wet granulating a powder material comprises:—a barrel having a granulation chamber and being provided with a first inlet (1) for receiving said powder material and for supplying it to said granulation chamber and with a second inlet (2) for receiving a granulating liquid and for supplying it to said granulation chamber, said granulation having an aperture (9) for discharge of granules from said barrel, and—a transporting means (S) for advancing said powder material toward the end of said granulation chamber while granulating it with the aid of said granulating liquid, said transporting means (S) comprising a first transport zone (4) at its rear end, an agglomeration zone (5) downstream from the first transport zone (4) and a second transport zone (8) at its front end, said first inlet (1) and said second inlet (2) being positioned above the first transport zone (4), wherein said aperture (9) has a shape tightly fitting the terminal portion of the transporting means (S) for directly discharging said granules from the granulation chamber. The apparatus is useful for continuously wet granulating biologically-active ingredient formulations, chemicals, detergents and foodstuffs.

In a conical twin-screw extruder in which two rotor shafts having flights on the outer peripheral surfaces thereof and being adjacent to each other in the lateral direction are accommodated in a barrel having a raw material supply port on one side and a raw material discharge port on the other side, and the distance between the rotor shafts and the outside diameters of the flights thereof are gradually reduced from the supply port side to the discharge port side, characteristically, the barrel is provided with a water-removing port for removing water contained in a raw material supplied through the raw material supply port, out of the barrel. The extruder can be applied to raw materials various shapes, sizes, and properties.

The invention relates to a multi-shaft extruder for the continuous treatment and / or processing of bulk material, especially a powdery, granular or flocculent product, comprising a plurality of shafts (3) which are arranged in a crown-like manner in a cavity (1) of an extruder housing (2), said shafts extending parallel to the axial direction (A) of the extruder and forming an inner processing chamber (1a) inside the crown, and an outer processing chamber (1b) outside the crown. Each shaft carries a number of axially successive processing elements (4), at least part of the same being elements (4a; 4c; 4e) having a transporting effect, and with which adjacent shafts engage in a sealed manner at least in partial regions. At least one transporting endless screw element (4b; 4d; 4f) comprising at least one transporting screw thread (9, 10; 14, 15, 16; 19, 20) is placed in the region of the supply opening (21) in the extruder housing (2), and does not engage in a sealing manner in at least one partial region along the axial direction (A).

The extruding apparatus has the molding die to form the ceramic molding, the screw extruder containing the extrusion screw to knead and guide the ceramic material toward the molding die. The extrusion screw is comprised of the pressure screw part and the diffusion screw part. The diffusion screw part provided at the front end of the extrusion screw has a diameter greater than the screw diameter of the pressure screw part.