The invention discloses a complex structure
casting resin sand gravity
casting liquid weight calculation method, and relates to the technical field of equipment manufacturing, and the method comprises the following steps: building a
casting part finished product three-dimensional model; the
machining allowance grade is determined according to the
nominal size of the part finished product three-dimensional model, and the part finished product three-dimensional model is adjusted based on the
machining allowance grade to obtain a process blank model; designing a pouring pipeline model and a riser model; obtaining the volume of each model based on three-dimensional
design software; selecting a reasonable volume
shrinkage rate epsilon v according to the element content in the
raw material molten steel; obtaining a resin sand box
expansion rate fv based on measured data; correcting the volume of the process blank model based on the volume
shrinkage rate epsilon v and the resin sand box
expansion rate fv; and the
mass of molten iron needed for pouring is calculated based on the volume of each model. According to the method, the residual
molten steel is smaller than or equal to 4%, the yield is 50% or above, the material
utilization rate is synchronously increased by 3-10%, cost reduction,
energy conservation and zero test are achieved, and the problem that
molten steel raw materials are wasted during gravity casting of complex-structure casting resin sand is solved.