Eureka-AI is an intelligent assistant for R&D personnel, combined with Patent DNA, to facilitate innovative research.
Eureka AI

5243 results about "Iron powder" patented technology

Iron powder has several uses; for example production of magnetic alloys and certain types of steels. Iron powder is formed as a whole from several other iron particles. The particle sizes vary anywhere from 20-200 μm. The iron properties differ depending on the production method and history of a specific iron powder. There are three types of iron powder classifications: reduced iron powder, atomized powder, and electrolyte iron powder. Each type is used in various applications depending on their properties. There is very little difference in the visual appearances of reduced iron powder and atomized iron powder.

Skeletal iron catalyst having improved attrition resistance and product selectivity in slurry-phase synthesis processes

Particulate skeletal iron catalyst is provided which contain at least about 50 wt. % iron with the remainder being a minor portion of a suitable non-ferrous metal and having characteristics of 0.062-1.0 mm particle size, 20-100 m2/g surface area, and 10-40 nm average pore diameter. Such skeletal iron catalysts are prepared and utilized for producing synthetic hydrocarbon products from CO and H2 feeds by Fischer-Tropsch synthesis process. Iron powder is mixed with non-ferrous powder selected from aluminum, antimony, silicon, tin or zinc powder to provide 20-80 wt. % iron content and melted together to form an iron alloy, then cooled to room temperature and pulverized to provide 0.1-10 mm iron alloy catalyst precursor particles. The iron alloy pulverized particles are treated with NaOH or KOH caustic solution at 30-95° C. temperature to extract and/or leach out most of the non-ferrous metal portion, and then screened and treated by drying and reducing with hydrogen and to provide the smaller size skeletal iron catalyst material. Such skeletal iron catalyst is utilized with CO+H2 feedstream for Fischer-Tropsch reactions in either a fixed bed or slurry bed type reactor at 180-350° C. temperature, 0.5-3.0 mPa pressure and gas hourly space velocity of 0.5-3.0 L/g Fe/hr to produce desired hydrocarbon products.

Recycling method for valuable metal from waste nickel-cobalt-manganese lithium ion battery

The invention relates to a method for recycling valuable metal from a waste nickel-cobalt-manganese lithium ion battery. The method comprises the following steps of: dismounting, discharging and crushing the battery, soaking crushed waste nickel-cobalt-manganese lithium ions into sulfuric acid with certain concentration, adding a reducing agent to strip positive and negative pole pieces, and leaching valuable metals of nickel, cobalt, manganese and lithium; and replacing leach liquor with iron powder to remove copper, carrying out hydrolyzing to remove iron and aluminum, and dosing an impurity-removed solution to synthesize an aluminum coated nickel, cobalt and manganese ternary positive electrode material precursor, evaporating and concentrating the synthesized solution, adding carbonateor introducing carbon dioxide to recycle lithium. According to the method disclosed by the invention, stripping and leaching are synchronously completed, chemical precipitation is performed to removecopper, iron and aluminum, slag amount is small, slag filter performances are good, and the impurity-removed solution is used for synthesizing the aluminum coated nickel, cobalt and manganese ternaryprecursor, so that the recovery rate of valuable metal is increased; and the recovery rate for nickel, cobalt and manganese is 96% or higher in the whole process, the total recovery rate of lithium is90% or higher, the technological process is short, operation is simple, equipment is less, and the cost is low.

High ac current high RF power ac-RF decoupling filter for plasma reactor heated electrostatic chuck

An RF blocking filter isolates a two-phase AC power supply from at least 2 kV p-p of power of an HF frequency that is reactively coupled to a resistive heating element, while conducting several kW of 60 Hz AC power from the two-phase AC power supply to the resistive heating element without overheating, the two-phase AC power supply having a pair of terminals and the resistive heating element having a pair of terminals. The filter includes a pair of cylindrical non-conductive envelopes each having an interior diameter between about one and two inches and respective pluralities of fused iron powder toroids of magnetic permeability on the order of about 10 stacked coaxially within respective ones of the pair of cylindrical envelopes, the exterior diameter of the toroids being about the same as the interior diameter of each of the envelopes. A pair of wire conductors of diameter between 3 mm and 3.5 mm are helically wound around corresponding ones of the pair of envelopes to form respective inductor windings in the range of about 16 to 24 turns for each the envelope, each of the conductors having an input end and an output end. The input end of each one of the conductors is coupled to a corresponding one of the pair of terminals of the two-phase AC power supply, and the output end of each one of the conductors is coupled to a corresponding one of the pair of terminals of the resistive heating element.

Lightweight ceramic tile and production method

The invention discloses a light-weight ceramic brick, which is a light-weight ceramic brick fired at high temperature and has a honeycomb-like internal structure of closed pores. The invention also discloses a preparation method of the above-mentioned lightweight ceramic tiles, which is formed by dry pressing after wet ball milling, sieving, iron removal, spraying drying tower and powder spraying on the vitrified brick polishing waste produced in large quantities in the ceramic industry at present. Method forming, or kneading using wet extrusion molding, and then firing products in continuous or batch kilns. Manufacture a kind of lighter quality ceramic tiles, aiming at the insufficient use of waste materials in the past, more effectively utilize industrial waste residues in large quantities, and because of its light structure, it can be used in the decoration of high-rise building walls, It has good properties such as light weight, high strength, heat preservation, and sound absorption, and it can significantly reduce the weight of the wall structure. At the same time, it also has the characteristics of easy transportation, easy construction, and fast speed. It has great advantages in saving energy and reducing the weight of buildings. The outstanding advantage is that it is an environment-friendly building ceramic decoration material.

Multi-component oxidation micro-electrolytic filler and preparation method thereof

The invention belongs to the technical field of environmental engineering wastewater treatment, and particularly relates to multi-component oxidized micro-electrolysis filler and a preparation method thereof. The multi-component oxidized micro-electrolysis filler is mainly prepared from the following components in percentage by mass: 50-60% of iron, 20-30% of activated carbon, 12-15% of adhesive and 3-5% of catalyst through mixing, wherein iron is iron scrap or iron powder with particle size not more than 80 mesh; and activated carbon is in a powder and has particle size not more than 100 mesh. The preparation method of the multi-component oxidized micro-electrolysis filler comprises uniformly mixing iron, activated carbon, the adhesive and the catalyst according to the ratio, adding water, stirring and aging, then carrying out extrusion molding to obtain molded filler, demolding to obtain a filler blank, after naturally drying, drying, sintering in the absence of air, and cooling thefiller blank to obtain the multi-component oxidized electrolysis filler. According to the invention, the hardening, dead pool, stoppage and other practical problems existing in the use of the traditional micro-electrolysis fillers are solved.

Method for extracting metal scandium and titanium from red mud

The invention relates to a method for extracting metal scandium and titanium from red mud; the method is used for extracting scandium and titanium from the red mud; the method takes the red mud which is produced through the sinter process of the high-grade ore two portion of clinker in alumina plant as the raw material; the hydrochloric acid with a concentration of 2 percent to 6 percent is used for leaching the calcium and sodium from the red mud to increase the content of the scandium and titanium in the red mud; and then the hydrochloric acid with a concentration of 16 percent to 22 percent is used for a second acid dipping of the red mud and the product of scandium oxide is obtained after the leaching liquid passes the processes of extraction, reverse extraction and baking; the hydrochloric acid with a concentration of 80 percent to 90 percent is used for a third acid dipping of the red mud after the second one and the leaching liquid is added with iron powder for reduction and then the temperature is reduced to crystallize and separate out iron in the pattern of FeSO<4>.7H<2>O; the acid liquid which contains titanium after the iron is removed is added with alkali and heated for hydrolysis; the product of titanium oxide is obtained after the hydrolysate is baked. The method is simple and easy to be carried out and most metal elements in the red mud can be recovered and the cost for processing the red mud is low, all of which are beneficial to the comprehensive utilization of the red mud.

Method for efficiently separating low-ore grade and complicated iron ore

ActiveCN101413057ALow grain sizeHigh content of water of crystallizationProcess efficiency improvementIronstoneIron powder
The invention provides an efficient separation method for low-grade and complex iron ores. The method is characterized in that the complex iron ores of different grades and species are classified, so as to obtain lump ores and mineral powder which are balled, dried and preheated; reduction roasting, cooling, ball milling, magnetic separation, ball milling and magnetic separation or reverse flotation are performed in turn, so as to obtain iron ore concentrate or reduced iron powder; classification treatment is to crush and screen the iron ores with iron-containing grade between 50 and 56 percent and then dry and preheat obtained ores; fine-grained mineral powder is ground, washed, ground, deslimed and separated so as to obtain the iron ore concentrate and slime containing 58 to 60 percent of iron; the slime which is washed, deslimed, and separated is dewatered and dried and is added to and well mixed additives, so as to be balled then; the iron ores with the iron-containing grade between 40 and 50 percent are crushed and screened so as to obtain the lump ores which are directly dried and preheated, while the fine-grained mineral powder is obtained through dry-type grinding and then is added to and well mixed the additives so as to be balled then; and the iron ores with the iron-containing grade between 25 and 40 percent are crushed and screened so as to obtain the lump ores which are dried and preheated, while the fine-grained mineral powder is subjected to grinding, gravity separation or high-gradient magnetic separation and reverse flotation, so as to obtain coarse iron concentrate powder which is added to and well mixed with the additives and then is balled.

Method for recycling lead-tin in silver separating residue of copper anode slime of circuit board

The invention discloses a method for recycling lead-tin in silver separating residue of copper anode slime of a circuit board and relates to a method for recycling silver separating residue of copper anode slime of the circuit board by a wetting method. The method comprises the following steps of: stirring silver separating residue, water, hydrochloric acid, calcium chloride and sodium chloride for 0.5 to 2.0h under proper temperature according to requirements, filtering and obtaining lead separating liquid and lead separating residue; carrying out displacement to the lead separating liquid by using excess iron powder, filtering and obtaining spongy lead and displaced liquid; using sodium hydroxide to adjust pH value of the displaced liquid till the precipitate is not generated; and returning lead separating procedure after the iron is precipitated. The lead separating residue, the sodium hydroxide and sodium nitrate are mixed evenly to carry out roasting with the temperature of 350 to 500 DEG C, and then are added with water and filtered, thus obtaining the sodium stannate. Compared with the prior art, due to the adoption of a full-wetting process, the method reduces a large amount of waste gas and dusts in the process of pyrometallurgical treatment; the liquid after the iron is precipitated contains the main compositions of hydrochloric acid and sodium chloride; and the method can return acid pickling procedure, reduce discharge of waste water and lower cost, and is characterized by simple technique, no pollution and the like.

Copper-free ceramic friction material with little falling ash and preparation method thereof

InactiveCN101823856AAvoid secondary pollutionMeet the requirements of environmental protectionBraking membersFriction liningAdhesiveAramid
The invention discloses a copper-free ceramic friction material with little falling ash and a preparation method thereof. The copper-free ceramic friction material with little falling ash is prepared by mixing, shaping and thermally processing the following raw materials in percentage by weight: 5 to 14 percent of adhesive, 20 to 45 percent of reinforcing material, 10 to 40 percent of ceramic material, 10 to 18 percent of lubricant and the balance of filler, wherein nitrile rubber modified phenolic resin and nitrile rubber powder are used as the adhesive; the reinforcing material is one or a mixture of more of aramid fiber, carbon fiber, steel fiber, foam iron powder and aluminum oxide fiber; the ceramic material is one or a combination of more of molybdenum disulfide, magnesium oxide andferrous disulphide; the lubricant is the mixture of graphite and mica; and the filler is the mixture of composite filler, barite, friction powder and aluminum powder. The material has high friction performance, low brake noise and high heat fading resistance, and particularly shows high performance in aspects of wear resistance, long life and great reduction in the falling ash of a wheel hub; therefore, the material can meet both the requirement of a modern automobile braking system on operating conditions and the requirement on economy and environment friendliness when an automobile is used.

Technological method for producing high-purity low-iron aluminum sulfate by using coal ash and comprehensively utilizing coal ash

The invention discloses a technological method for producing high-purity low-iron aluminum sulfate by using coal ash and comprehensively utilizing the coal ash, comprising the following steps of: carrying out mechanical activation, flotation decarburization, magnetic separation for deferrization, aluminum extraction with sulfuric acid, solid-liquid separation, concentration of aluminum sulfate crude liquor, organic alcohol alcoholization for acid rinse, organic alcohol alcoholization for deferrization and aluminum sulfate dewatering and drying on the coal ash to obtain the high-purity low-iron aluminum sulfate with low Fe content. The invention solves the problems on impurity removal and purification of the aluminum sulfate in the recycling process of the coal ash, simplifies the process flow, reduces the energy consumption, solves the technical problem of overlarge accumulation of secondary residue quantity, achieves high extraction ratio of aluminum contained in the coal ash, and realizes the recycling of organic alcohol and sulfuric acid and the comprehensive utilization of side products including unburnt black, magnetic iron powder, iron-containing aluminum sulfate crystals, high-silicon-dust active mineral blending materials or novel silicon-magnesium cement, and the like. The technological method has the advantages of simple process, short flow, easiness for control of a production process, high aluminum extraction ratio, low impurity content of products and stable quality.
Owner:内蒙古昶泰资源循环再生利用科技开发有限责任公司 +2

Comprehensive recycling method of lithium ion battery anode material

The invention provides a comprehensive recycling method of a lithium ion battery anode material. The method comprises the steps that the anode material of lithium iron phosphate and the anode material of a ternary battery are subjected to high-temperature pretreatment; a product is added into water for pulping processing; concentrated sulfuric acid and hydrogen peroxide are added, and filtering is performed to remove undissolved substances; iron powder is added, filtering is performed to remove copper elements, and heating is performed to generate iron aluminum vanadium slag; a calcium chloride solution is added, and filtering is performed to remove phosphate radicals; series-connection countercurrent extraction is performed through an extraction agent P204 to remove Fe and Ca impurities, and series-connection countercurrent extraction is performed through an extraction agent P507 to separate Ni, Co, Mn elements from Li elements; the organic phase is subjected to reverse extraction with sulfuric acid, a Ni, Ca and Mn solution is obtained, and recycling of nickel, cobalt and manganese is achieved; and the water phase is concentrated, and then a saturated sodium carbonate solution is added to generate lithium carbonate precipitation. By means of the comprehensive recycling method, the anode material of a lithium iron phosphate battery and the anode material of the ternary battery are recycled simultaneously, the battery separation cost is lowered, and the economic benefits of lithium battery recycling are increased.

Electric welding rod for hand welding X80 grade steel oil, gas transmission pipe

ActiveCN101362257AHas tensile strengthHas a shock valueWelding/cutting media/materialsSoldering mediaManganeseFerrosilicon
The invention relates to an electric welding rod used for manual welding. The electric welding rod comprises core welding-wires containing the following chemical compositions (wt%): 0.020-0.100 of C, 0.350-0.550 of Mn, 0.015-0.030 of Si, 0.005-0.015 of P, 0.002-0.005 of S, 0.01-0.20 of Cr, 0.01-0.30 of Ni, 0.01-0.20 of Cu, 98.675-99.47 of Fe, and the residue of impurity; the electrode coating comprises the following compositions: 28-38 of marble powder, 16-28 of fluorite powder, 2-8 of feldspar powder, 2-7 of white titanium pigment, 4-8 of electrolytic manganese, 3-7 of ferrosilicon powder, 6-9 of ferrotitanium powder, 0.5-2 of ferromolybdenum powder, 3-8 of nickel powder, 10-25 of iron power and 5-8 of other elements. The chemical compositions, the performance and the structure of the welding seam of a grade X80 steel pipe welded by using the electric welding rod are closer to the pipe body, and without heat treatment, the welding seam can meet the requirements on technical indicators such as high strength, high toughness, low hardness and the like of the grade X80 steel pipe used for oil and natural gas transferring; the electric welding rod overcomes the defaults in the prior art that the welding seam is required to be heat-treated after welding, the quality is poor, and engineering accidents are easy to happen when in use and the like.

Municipal sludge expanded ceramsite and preparation method thereof

The invention provides municipal sludge expanded ceramsite and a preparation method thereof. The municipal sludge expanded ceramsite is prepared from the following materials by mass percentage: 20% to 45% of municipal sludge, 50% to 70% of shale, tailings or clay, 1% to 5% of organic matter and 1% to 5% of iron powder, wherein, the tailings is one of pyrite tailings, gold tailings, lead-zinc tailings and aluminum tailings; and the organic matter is sawdust. The preparation method comprises the following steps: feeding the shale, tailings or clay into a crusher, and carrying out the screening treatment; adding and mixing the municipal sludge, the organic matter and the iron powder, feeding into an ageing silo and stirring; then, feeding into a granulating machine, granulating and calcinating in a rotary kiln; and finally, cooling and stacking the calcinated ceramsite by classification. By using a great amount of municipal sludge, the invention is resource-saving and environment-friendly; compared with the original cost, the overall cost of a building is reduced by 5% to 10%; and the prepared expanded ceramsite has the advantages of light weight, fire resistance, sound absorption, good heat insulating and preserving performance, simple process and low cost, so that the invention is suitable for industrialized production.

Novel industrialization method for comprehensive utilization of vanadium ferrotitanium ore concentrate

The invention relates to a novel industrialized method for comprehensively utilizing vanadium titanium iron ore concentrate. Raw material, an additive and a solid reducing agent are made into a higher-density round ingot through a full automatic press after being mixed evenly by an edge mill; the mixed material is charged into a gradient alloy can and is directly reduced in a tunnel kiln; and after being crushed, the reduced ingot is ground and is magnetically separated to obtain high-quality sponge iron with 92 to 96 percent of TFe and material containing abundant vanadium and titanium with 2.8 to 3.4 percent of V2O5 and 48 to 49 percent of TiO2. After being cold formed, the sponge iron is used for electric steelmaking or is sold as iron powder through deep processing. The material containing abundant vanadium and titanium can be used for producing V2O5 with the purity more than or equal to 98.5 percent through a simplified wet method vanadium extraction process; and vanadium slag with the TiO2 content more than or equal to 48 percent can be used as sulfuric acid method titanium white or other industrial raw materials. The method can greatly improve the capacity of the tunnel kiln and the service life of a charging vessel, has high comprehensive utilization degree, reliable technology, investment conservation and low production cost, energy conservation and emission reduction, and little pollution, and creates conditions for industrialization.

Method for comprehensive utilization of V-Ti-bearing iron ore concentrate by using tunnel kiln reduction-grinding - separation

The invention relates to an iron powder production method by using a tunnel kiln to reduce concentrate pellets containing carbon vanadium ferrotitanium with titanium slag and vanadium pentoxide as combined products. Concentrate pellets are made from vanadium-titanium iron concentrate through crashing and damp milling. The iron powder and tailings are obtained by putting the concentrate pellets into the tunnel kiln to be reduced, crashing, wet-grinding, magnetic separation and gravity separation. The tailings are soaked with titania waste acid to eliminate remnants magnesium and iron. Then the tailings are filtrated and dried to obtain a new material. And then the new material is added with sodium salt to do salt roast and then to be soaked by water, then titanium slag and sodium vanadate are obtained respectively after the water soaking. At last, the vanadium pentoxide is obtained by ammonium vanadate precipitating and calcination deaminase to the sodium vanadate liquid. The invention eliminates the disadvantage of high energy consumption by electric furnace smelting and bad separating effect of vanadium and titanium, difficult control of vanadium and titanium trend and low yield rate of extracting vanadium and titanium through converter blowing iron molten, etc. The invention has the advantages of high yield rate of vanadium, titanium and iron and high resources utilization rate and explores a novel practical way for comprehensive utilization of vanadium, titanium and iron concentrate ore.
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products