1377 results about "Dry pressing" patented technology

The invention discloses a light-weight ceramic brick, which is a light-weight ceramic brick fired at high temperature and has a honeycomb-like internal structure of closed pores. The invention also discloses a preparation method of the above-mentioned lightweight ceramic tiles, which is formed by dry pressing after wet ball milling, sieving, iron removal, spraying drying tower and powder spraying on the vitrified brick polishing waste produced in large quantities in the ceramic industry at present. Method forming, or kneading using wet extrusion molding, and then firing products in continuous or batch kilns. Manufacture a kind of lighter quality ceramic tiles, aiming at the insufficient use of waste materials in the past, more effectively utilize industrial waste residues in large quantities, and because of its light structure, it can be used in the decoration of high-rise building walls, It has good properties such as light weight, high strength, heat preservation, and sound absorption, and it can significantly reduce the weight of the wall structure. At the same time, it also has the characteristics of easy transportation, easy construction, and fast speed. It has great advantages in saving energy and reducing the weight of buildings. The outstanding advantage is that it is an environment-friendly building ceramic decoration material.

The invention belongs to the technical field of porous ceramic filter membrane, and relates to a preparation method of composite silicon carbide ceramic filter membrane material. The preparation method includes: well mixing silicon carbide, ceramic binder, pore-forming agent, and cellulose sodium carboxymethyl solution, forming by dry pressing to obtain a green body of a silicon carbide porous ceramic support, spreading and coating a layer of filler powder on surface of the green body, forming by dry pressing, coating ceramic fiber mixture on the surface, forming by dry pressing, coating filter membrane mixture, forming by dry pressing, and sintering to obtain the composite silicon carbide ceramic filter membrane material. The preparation method has the advantages that process is simple, volatile filler is sintered to seal pores on the surface of the support, a ceramic fiber transition layer is introduced, entering of the filter membrane material into base material can be effectively avoided, evener and smoother composite silicon carbide ceramic filter membrane material can be prepared by single sintering, and the preparation method is high in efficiency, low in energy consumption and the like.

The invention relates to reactive sintering carborundum ceramics, which is characterized in that the weight percentages of the components are as following: carborundum is 80 to 95 percent, powdered carbon is 5 to 20 percent, and sintering accessory ingredient is 1 to 2 percent. The preparation method is as following: the raw materials are put into de-ionized water and caking agent, water-soluble macromolecule mixture collosol and dispersant are added; mixing by ball milling is carried out for 5 to 20 hours to form water-based carborundum sizing agent; spray dry technique is adopted to carry out spraying and drying the sizing agent, thereby obtaining carborundum compound powder amyloplastid; the amyloplastid is carried out dry pressing to obtain carborundum ceramics biscuits; the biscuits are put into a vacuum response sintering furnace for siliconizing and sintering; preparing the reactive sintering silicon carbide ceramics at the temperature of 1500 to 1800 DEG C after heat preservation for 1 to 5 hours. The reactive sintering silicon carbide ceramics of the invention has the advantages of scientific and rational raw materials and mixture ratio, safe production method and low cost. The prepared carborundum ceramics can meet requirements of mechanical seal under special working conditions.

The invention discloses a method for producing a ceramic brick by metallurgical steel slag, which comprises the following steps: crushing waste slag after metallurgical steel-making; adding clay, talc, quartz and other materials to the waste slag according to the requirement of formulation property to mold a blank by a dry pressing method through ball milling by a wet method, and powdering by slurry spraying; drying and placing the molded blank into a roller kiln for maturing; and producing the matured product into a finished product through edging, polishing, grading and packaging. The invention can be widely applied in decoration, has the characteristics of environmental production, high strength, corrosion resistance, good decoration effect and so on. The method provided by the invention is simple and feasible, and is beneficial to industrial production.

The invention relates to a manufacturing method of sintering permanent magnetism ferrite by dry-pressing molding. The method comprises following working procedures: crushing process, the preparation process of dry pressing the magnetic powder, dry pressing process and sinter process. The organic dispersant added in the crushing process is one or a plurality among polyethylene glycol, calcium stearate and calcium gluconate, and the content of the organic dispersant is 0.1wtpercent-1.5wtpercent; the bond added in the he preparation process of dry pressing the magnetic powder is one or a plurality among PVA, polyethylene glycol, camphor and stearate, and the content of the bond is 0.1wtpercent-1.5wtpercent. 1. The manufacturing method of sintering permanent magnetism ferrite by dry-pressing molding of the invention has the advantages of that the productivity effect is high, the molding mould is simple and the automation molding is easy to be realized; the surface of the molded finished product is lubricous and even, the fettling is not needed, and the workload of the post processing is decreased greatly; 2. The manufacturing method of sintering permanent magnetism ferrite by dry-pressing molding of the invention adopts the unique preparation technique of dry pressing the magnetic powder, and the orientation in the process of magnetic field press is relatively good, and the high Br and high HCJ dry-pressing sintering permanent magnetism ferrite is easy to be gained; 3. The manufacturing method of sintering permanent magnetism ferrite by dry-pressing molding of the invention adopts the pre-sintering material with a better performance of ion substitutional main prescription, and a dry-pressing anisotropic sintering permanent magnetism ferrite with a better magnetism performance can be achieved.

The invention relates to a preparation method of diatomite ceramic particles or diatomite ceramic plates. The preparation method of the diatomite ceramic particles comprises the following steps: grinding diatomite, adding cosolvent, mineral powder and vegetable fiber powder to mix evenly and grind; and adding water to mix, shaking to obtain diatomite ceramic particles, and roasting to obtain the finished diatomite ceramic particles. The preparation method of the ceramic plates comprises the following steps: using evenly mixed powder to perform dry pressing with a pressure forming machine, or using mud with the water content of 15-25wt% to perform extrusion forming; and roasting to obtain the diatomite ceramic plates. The formed and dried diatomite ceramic plates or diatomite ceramic particles are soaked in slurry prepared from anatase titanium dioxide nanometer powder or metatitanic acid powder and then dried and roasted to obtain diatomite ceramic particles or diatomite ceramic plates with photochemical activity. In the invention, the low temperature sintering method is adopted to prepare the diatomite diatomite ceramic plates and ceramic particles which have high diatomite content and good adsorption property and water resistance and can be combined with various functional components on the surface. The diatomite ceramic products in the invention are convenient to use and have simple production technology and cheap and easy available raw materials.

The invention relates to a preparation method of a thin ceramic rock plate. A thin ceramic rock plate blank is composed of the following components in percentage by weight: 8-12% of ball clay; 17-20%of washed kaolin; 4-7% of high-whiteness kaolin; 18-20% of water-milled ultra-white potash stone powder; 38 to 40% of water milled albite; 4-5% of high-whiteness aluminum oxide powder; 0-2% of ultra-white zirconium silicate; 3.5%-7.5% of calcined talc; 1 to 1.5% of a dispergator; and 2-2.5% of a polymerization liquid. The preparation method of the thin ceramic rock plate comprises the following steps: preparing a green body, processing a blank, spray-drying to prepare powder, dry-pressing to form, brushing the green body to remove ash, printing ground coat on a roller, decorating patterns, decorating a pattern protective layer, firing, polishing and edging.

The invention relates to the field of magnetic materials, in particular to a method for manufacturing an anisotropic multi-pole magnetic ring through dry-press forming. Aiming at the problem that the multi-pole magnetic ring manufactured by the prior art through the dry-press forming is easy to crack, has low yield and the like, the invention provides the method for manufacturing the anisotropic multi-pole magnetic ring through the dry-press forming, and for the multi-pole magnetic ring manufactured by the method, the surface magnetism is more than 1,500 Gs, the Br is more than 3,600 Gs, and the Hcb is more than 3,000 Oe. The aim of the invention is achieved through the following technical proposal: performing wet method pulverization on magnetic powder; adding more than one binding agent and lubricating agent into the magnetic powder which is dried; then performing prepressing and pre-magnetization on the mixture, and then performing a mixing process for mixing the mixture by using a high-speed disintegrator; performing a double-sided equal pressure forming process on the powder in a radial magnetic field; and performing a sintering process for sintering the formed sample, wherein the magnetic powder contains a pre-sintering material and an additive.

The invention relates to a method for preparing rare earth-doped yttrium aluminum garnet transparent ceramic. In the invention, high-transparency polycrystalline ceramic is prepared by using commercial powdered Y2O3, Al2O3 and Re2O3, of which the purities are over 99.9 percent, as main raw materials and by spray granulation dry pressing molding process and vacuum reaction and sintering, wherein the Re may be one or several of trivalent rare earth elements such as Nd<3+>, Yb<3+>, Cr<3+>, Er<3+>, Ce<3+>, Sm<3+> and Eu<3+>; MgO or CaO or tetraethyl orthosilicate (TEOS) or SiO2 is used as a sintering assistant; a certain amount of bonding agent, plasticizer and dispersant is added; the oxides, sintering assistant and additive are mixed and added into a liquid medium, and the mixture is ball-milled and mixed for 0.5 to 100 hours; after the powder materials are mixed uniformly, the powder is made into spherical or approximately spherical grains; blanks formed by drying pressing isostatic forming are degreased; sintering the blanks in a vacuum sintering furnace; and annealing after sintering. The transmissivity at a laser wavelength of the rare earth-doped yttrium aluminum garnet transparent ceramic prepared by the method is more than or equal to 77 percent.

The invention relates to a kind of hydroxyl apatite - zirconia compound biology ceramic material and its producing method, belonging to biology medical material producing technological field. The invention makes zirconia as substance central layer, on its upper and lower surfaces, respectively spread mix middle layer of zirconia and hydroxyl apatite mixed as per different proportion, on the most outside spread a surface layer of pure hydroxyl apatite, to form a kind of gradient nappe structure; in steel mould, at pressure of 10 - 30 MPa, dry press to molding, then at high temperature of 1500 - 1600 Deg. C, sinter without pressure, then can get hydroxyl apatite - zirconia compound biology ceramic material. The compound material produced by the method of the invention, its anti-bending strength is 900 - 1100 MPa, its fracture toughness (KIC) is 7 - 10 MPaíñm1/2, its roughness is 0.5 - 5.0 micron; the compound material has good biology compatibility, so can meet the requirement of load bearing planting body of different parts of human body.

The invention relates to a silicon carbide carbonized complex phase ceramic sealing material, which comprises the following component in portion by weight: 100 portions of silicon carbide powder, 0.1 to 1 portion of boron carbide, 5 to 30 portions of carbon powder, 0.5 to 3 portions of binding agent PVA, and 0.5 to 1.5 portions of dispersing agent. A preparation method comprises the following steps in turn: (1) blending the raw materials in proportion and then adding the mixture into deionized water, and after ball milling and mixing, preparing the mixture into a water-based silicon carbide composite slurry of which the solid phase weight content is between 40 and 60 percent; (2) adopting a spraying granulating process to perform spray drying on the slurry to obtain silicon carbide granulated powder; (3) adopting a two-step mode of 140 MPa dry pressing pre-compaction and 200 MPa isostatic cool pressing final compaction to carry out forming on the granulated powder to obtain a high-density sealing material blank; and (4) putting the blank into a vacuum pressureless sintering furnace, raising the temperature to between 2,000 and 2,100 DEG C, keeping the temperature for 1 to 1.5 hours, and sintering the blank to obtain the silicon carbide carbonized complex phase ceramic sealing material.

The invention relates to a preparation method of a porous ceramic material. The preparation method comprises the following steps of mixing metasilicate raw materials with a pore forming agent so as to obtain a premix, wherein the metasilicate raw materials comprise sodium silicate and other compounds, and the other compounds are at least one of oxide, nitride and carbide; drying the premix so as to obtain metasilicate aggregate; performing mixed refining on the metasilicate aggregate and a bonding agent so as to obtain injection raw materials, wherein in percentage by mass, the metasilicate aggregate is 50-60%, and the bonding agent is 40-50%; performing injection molding on the injection raw materials so as to obtain a green body; and sequentially performing degumming treatment and calcination treatment on the green body so as to obtain the porous ceramic material. According to the preparation method of the porous ceramic material, a method for adding the pore forming agent and an injection molding method are combined, and the prepared porous ceramic material is high in porosity and controllable in pore diameter and has favorable mechanical properties; and an injection molding technology is adopted, so that compared with a dry pressing shaping technology, the injection molding technology has the advantage that the production efficiency is obviously increased, and the porous ceramic material is suitable for large-scale production.

The invention relates to a ceramic rock plate and a preparation method thereof. A ceramic rock plate blank is composed of the following components in percentage by weight: 35-46.1% of mud; 50 to 60 percent of a water abrasive; 1-7% of a green body toughening material; 0.5 to 3 percent of a reclaimed material; and 0.1-0.8% of an additive. The preparation method comprises the following steps: preparing a green body, processing the green body, performing spray drying to prepare powder, performing dry pressing to form the green body (with a plane or concave-convex effect), drying, polishing the green body, blowing ash, spraying water, spraying white ink, spraying engobe, decorating patterns, decorating isolation glaze, decorating a transparent glaze layer, firing, polishing and edging.

The invention relates to a calcium silicate/hydroxylapatite composite biological ceramic material and a preparation method and application thereof, belonging to the field of biological materials. Calcium silicate/hydroxylapatite nano composite powder prepared by a chemical method is used as a raw material and carried out the dry pressing and molding to obtain a material biscuit, and the biscuit is calcined at 1000-1200 DEG C for 1-10 hours to obtain a degradable calcium silicate/hydroxylapatite composite biological ceramic material which has good mechanical properties and is used for repairing the defects of hard tissues. The biological activity, the degradability and the mechanical strength of the biological ceramic material of the invention can be adjusted and controlled. The invention has simple and easy processes and convenient popularization.

The invention relates to a low-temperature fast-fired ceramic tile and a production process thereof. The blank material of the ceramic tile comprises at least one selected from the group consisting of fine granules produced during grinding and polishing in production of polished tiles, fine granule-containing waste water collected after polishing and a waste polishing material obtained after deposition and press filtration; the blank material of the ceramic tile is composed of, by weight, 48 to 73% of the waste polishing material, 5 to 20% of porcelain sand, 20 to 27% of clay and 2 to 5% of a mineralizer. The production process comprises the following steps: (1) collecting the waste polishing material, carrying out batching according to a formula and then carrying out wet ball milling so as to obtain slurry, wherein the waste polishing material stood for subsequent usage in press filtration and other raw materials are calculated on a dry basis; (2) subjecting the slurry to spray drying so as to obtain powder and carrying out dry-pressing so as to form a ceramic adobe; (3) drying the adobe, glazing the adobe and carrying out surface decoration; and (4) putting a decorated blank into a ceramic roller kiln for firing, wherein fast firing temperature is 1050 to 1140 DEG C, a firing period is 35 to 75 min, and the ceramic tile with a water absorption rate of less than 0.5% is sintered.

The present invention belongs to the field of transparent ceramic material technology, and is especially preparation process of submicron transparent crystal alumina ceramic possessing high linear transmittance. The transparent alumina ceramic is prepared with high purity alumina and nanometer zirconia additive, and through drying pressing and cold isostatic pressing or gel injecting to form, low temperature pre-sintering and hot isostatic pressing sintering. It has ceramic body relative density greater than 99.95 %, average crystal size not greater than 0.5 micron, Vickers hardness of 2200, bending strength of 650-800 MPa and linear transmittance at 600 nm greater than 60 %. It is suitable for use in making transparent bulletproof armoring, high temperature observation window, false teeth, etc.

The present invention relates to a manufacturing method of a porous ceramic material, which includes the following steps: mixing a silicate material and a porogen to obtain a premix, wherein the silicate material includes sodium silicate and other compounds being at least one selected from the group consisting of oxides, nitrides, and carbides; drying the premix to obtain a silicate aggregate; mixing the silicate aggregate and an adhesive to obtain an injection molding material, wherein in a weight percentage, the silicate aggregate is in the range of from 50% to 60%, the adhesive is in the range of from 40% to 50%; injection molding the injection molding material to obtain a green body; and degumming and calcinating the green body successively to obtain the porous ceramic material. In the aforementioned manufacturing method of the porous ceramic material, the space-holder method is combined with the injection molding method, such that the obtained porous ceramic material has a high porosity, controllable pore sizes and good mechanical properties. In addition, compared with the dry pressing process, the use of the injection molding process can significantly improve the production efficiency, and is suitable for large-scale production.

The invention relates to a super-strong and super-toughened ceramic cutter and a manufacturing method thereof. The ceramic cutter comprises the following components in portion by weight: 89 to 95 portions of zirconia, 2 to 8 portions of yttria, and 2 to 4 portions of rare earth oxide. The manufacturing method for the ceramic cutter comprises the following: step 1, mixing and granulating the zirconia, the yttria and the rare earth oxide; step 2, dry-pressing and molding the mixed and granulated raw materials by a press to obtain a blank; step 3, pre-sintering the blank obtained by the dry-pressing and molding at the low temperature to obtain a semi-finished cutter; step 4, thermally treating the semi-finished cutter obtained by the low-temperature pre-sintering at the low temperature; step 5, carrying out plasma high-temperature sintering for the semi-finished cutter which is thermally treated at the low temperature; and step 6, grinding and polishing the semi-finished cutter which is subjected to the plasma high-temperature sintering to obtain a finished cutter. The ceramic cutter has high hardness and good abrasion resistance, and has the remarkable advantages on thermal stability, heat conduction, corrosion resistance, oxidation resistance, high-temperature hardness, high-temperature strength, and the like. The method has the advantages of simple process and high production efficiency, and is favorable for mass mechanized production.

The invention discloses a preparation method for a ferrosilicon aluminum magnetic powder core. The preparation method comprises the following steps of: (1) proportioning ferrosilicon aluminum powder according to a particle size; (2) adding a passivator into the prepared ferrosilicon aluminum powder for passivation treatment; (3) adding 0.25-0.6 percent magnetic powder adhesive diluted with acetone and 0.02-0.2 percent insulating agent, uniformly stirring and performing insulating adhesive covering; (4) adding 0.2-0.8 percent lubricating demolding agent, uniformly mixing, performing dry pressing and pressing into a blank; and (5) preserving heat of the blank in a protective atmosphere for 0.5-1 hour, air-cooling and spraying to obtain a target product. In the preparation method for the ferrosilicon aluminum magnetic powder core provided by the invention, hydrogen peroxide is used as the passivator, the cost is low, and environment is not polluted; a passivation film is uniform and clean and has stronger binding force with the magnetic powder adhesive; the prepared product has high tensile strength, low power consumption and good direct current biasing characteristic; and the product performance is higher than the industrial standard.