Method for producing ceramic tile by metallurgical steel slag

A technology of ceramic bricks and metallurgical steel, applied in the field of producing ceramic bricks from steelmaking waste slag, can solve the problems of insufficient feldspar raw materials, low product grade, poor raw material processing effect, etc., achieve reduction of natural resource consumption, simple and feasible production method, The effect of good decorative effect

Active Publication Date: 2009-03-18
GUANGXI OCEANO CERAMICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Diopside was first used in foreign countries in the 1970s. The main reason is that the foreign ceramic industry is facing three major problems: first, the kaolin produced in countries with high-quality kaolin is mainly used in the paper industry and the raw materials for the ceramic industry are gradually depleted; The ceramic industry itself is facing energy problems and needs to find energy-saving raw materials; the third is that the feldspar raw materials used in the ceramic industry are insufficient and expensive. Wollastonite can not meet the demand, so diopside began to be used
In the past, these technical methods all had the problems of poor raw material processing effect, high energy consumption, and low-grade products, and more importantly, none of them were ceramic materials with diopside as the main crystal phase.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Batching according to the performance requirements of the formula, the proportion of each component by weight is: 44% of steelmaking waste slag, 26% of clay, 2% of talc, 21% of pyrophyllite, and 7% of quartz. Add appropriate methylol to the raw material Sodium cellulose, sodium tripolyphosphate, and water are ball milled in a ball mill to make a slurry with a moisture content not higher than 36% and then spray dry. The sprayed dry powder is pressed into a size of 600mm*600mm*11mm, and the green body is dried The moisture content is less than 0.1%. The firing time in the roller kiln is 53 minutes, and the maximum firing temperature is 1135°C. After firing, the destructive strength of the product is >2300N, the water absorption rate is <0.07%, and it is an excellent building material after edging, polishing, sorting and storage.

Embodiment 2

[0020] According to the performance requirements of the formula, the weight percentage of each component is: 35% of steelmaking waste, 31% of clay, 4% of talc, 18% of pyrophyllite, and 12% of wollastonite. After spraying, the dry powder is pressed into shape. It is decorated by printing after spraying bottom glaze and top glaze. After drying, it is fired in a roller kiln at 1152°C. The water absorption rate of the product is less than 0.3%, and the apparent decorative effect is good.

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PUM

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Abstract

The invention discloses a method for producing a ceramic brick by metallurgical steel slag, which comprises the following steps: crushing waste slag after metallurgical steel-making; adding clay, talc, quartz and other materials to the waste slag according to the requirement of formulation property to mold a blank by a dry pressing method through ball milling by a wet method, and powdering by slurry spraying; drying and placing the molded blank into a roller kiln for maturing; and producing the matured product into a finished product through edging, polishing, grading and packaging. The invention can be widely applied in decoration, has the characteristics of environmental production, high strength, corrosion resistance, good decoration effect and so on. The method provided by the invention is simple and feasible, and is beneficial to industrial production.

Description

technical field [0001] The invention relates to a method for producing ceramic bricks by using metallurgical steel slag, in particular a method for producing ceramic bricks by using steelmaking waste slag. Background technique [0002] Diopside was first used in foreign countries in the 1970s. The main reason is that the foreign ceramic industry is facing three major problems: first, the kaolin produced in countries with high-quality kaolin is mainly used in the paper industry and the raw materials for the ceramic industry are gradually depleted; The ceramic industry itself is facing energy problems and needs to find energy-saving raw materials; the third is that the feldspar raw materials used in the ceramic industry are insufficient and expensive. Wollastonite was also not sufficient, so diopside began to be used. In the production of porcelain tiles, adding 7% to 15% of diopside will result in low porcelain body temperature, wide firing range (1160-1180°C), good glaze bo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/138
CPCY02P40/60
Inventor 唐奇卢斌
Owner GUANGXI OCEANO CERAMICS CO LTD
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