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846 results about "Pyrophyllite" patented technology

Pyrophyllite is a phyllosilicate mineral composed of aluminium silicate hydroxide: Al₂Si₄O₁₀(OH)₂. It occurs in two forms (habits): crystalline folia and compact masses; distinct crystals are not known.

Lightweight dry refractory

InactiveCN1370136AClaywaresSlagCordierite
The present invention relates to dry refractory compositions having excellent thermal insulation values. The dry refractory composition also has excellent resistance to molten metal and slag. The composition comprises a lightweight filler material selected from the group consisting of perlite, vermiculite, expanded shale, expanded fire clay, expanded silica-alumina hollow spheres, vesicular alumina, sintered porous alumina, alumina spinel Stone insulating aggregate, ettringite insulating aggregate, expanded mullite, cordierite and anorthite, and a matrix material selected from the group consisting of calcined alumina, fused alumina, sintered magnesia, fused magnesia, Silicon fume, fused silica, corundum, boron carbide, titanium diboride, zirconium boride, boron nitride, aluminum nitride, silicon nitride, sialonite, titanium dioxide, barium sulfate, zircon, sillimanite Group of minerals, pyrophyllite, fire clay, carbon and calcium fluoride. The composition may also contain dense refractory aggregates selected from the group consisting of calcined clay, calcined clinker, minerals of the sillimanite group, calcined bauxite, pyrophyllite, silica, zircon, baddeleyite, cordierite , corundum, sintered alumina, fused alumina, fused quartz, sintered mullite, fused mullite, fused zirconia, sintered zirconia mullite, fused zirconia mullite, sintered magnesia, Fused magnesia, sintered spinel and fused spinel refractory clinker. The composition also contains a heat activated binder and a dust suppressant.
Owner:ALLIED MINERAL PROD

Water-based paint for iron casting through lost foam casting die

InactiveCN102921880AHigh temperature strengthSuitable for high temperature breathabilityFoundry mouldsFoundry coresSODIUM METAPHOSPHATECellulose
The invention discloses a water-based paint for an iron casting through a lost foam casting die. The paint comprises refractory aggregate, binders, a suspending agent, additives and a dispersing agent, wherein the refractory aggregate comprises high aluminum powder, zircon powder and pyrophyllite; the binders comprise silica sol or white emulsion, polyvinyl acetate emulsion, bentonite and sodium hexametaphosphate; the suspending agent comprises sodium carboxymethylcellulose; the additives comprise Tween, octanol, sodium carbonate, cryolite and iron oxide powder; and the dispersing agent is water. According to the paint, suitable ingredients are chosen, the content is adjusted, a suitable mixing process is adopted, and therefore performances such as normal temperature and high-temperature strength, suitable high-temperature permeability and good leveling property, suspension property and painting performance of a coating can be satisfied completely. The paint is suitable for gray iron castings with different trademarks and enables the expendable casting die to be stripped with the iron casting easily, particularly for stripping in flakiness of a sintered coating during cleaning, and the possibilities for diverse defect generation on the surface of the iron casting are reduced; and simultaneously, pollution of coating components to the environment is reduced greatly due to the selection of phosphate assistant.
Owner:XUZHOU PENGJU SNAPDRAGON ARTS & CRAFTS

Thin porcelain brick and production method thereof

ActiveCN101838140AImprove liquidityParticles are smoothCovering/liningsCellulosePyrophyllite
The invention relates to a thin porcelain brick and a production method thereof, wherein the production method comprises the following steps: 1. mixing blank raw materials comprising 4.5 to 5 percent of ball clay, 5 to 6 percent of black mud, 6 to 8 percent of Yichun kaolin, 6 to 10 percent of Beihai kaolin, 6 to 13 percent of Dehua pyrophyllite, 4 to 10 percent of Paishan pyrophyllite, 12 to 16 percent of sodium-potassium feldspar powder, 12 to 15 percent of weathered potassium feldspar, 8 to 15 percent of superfine pottery stone, 8 to 16 percent of sodium-potassium feldspar, 5.5 to 6 percent of Zhuji porcelain sand and 0.8 to 1.3 percent of lignin and lignin derivative; 2. adding water accounting for 50 to 60 percent of the weight of a powder material, 0 to 0.1 percent of polymethyl cellulose sodium (CMC) and 0.1 to 1 percent of sodium tripolyphosphate (STPP), putting into a ball mill, and controlling the ball milling fineness to have 0.5 to 1 percent of sieve residue through a 325-mesh sieve; 3. preparing the powder material containing 5 to 7 percent of water through iron removal, sieving and spray drying of the obtained mud; 4. ageing the powder material for 24 hours, then molding through pressing, and drying at the temperature of 150 to 200 DEG C to enable the water content of a blank to be below 0.3 percent; and 5. placing into a kiln for sintering, wherein the early period time of sintering is 6 to 15 minutes, the high temperature time is 15 to 30 minutes ,and the cooling time is 5 to 10 minutes. In the invention, the thin porcelain brick can be produced under the condition of traditional process equipment, and each item of performance index reaches or exceeds a porcelain brick standard GB/T4100-2006.
Owner:DEQING NABEL CERAMIC

Low temperature process for making radiopac materials utilizing industrial/agricultural waste as raw material

ActiveUS20060066013A1Saving on accountConsiderable heat energyCeramic shaping apparatusNon-woven fabricsPyrophyllitePhosphate binder
A novel process is for making ceramic based radiopac materials useful for X-ray radiation attenuation. The process is lead as well as rare earth free and thus obviates (i) the use of conventionally used lead metal and its compounds—which are toxic in nature and are heavy weight as the density of lead is 11.34 gm / cm-2. Further the low melting points of lead (325° C.) prohibits its use in high temperature shielding structures and (ii) the use of Rare earth is restricted because they are very costly and scarcely available. The novel process of the present invention utilizes different varieties of waste as raw materials such as fly ash (from thermal power plants), Red mud (from aluminum production), Rice husk silica (an agro waste) and pyrophyllite (an underutilized clay mineral). These waste materials contain various necessary constituents required for making radiopac materials namely silicon, titanium, iron and aluminum. The presence of different mineralizers in the raw materials used and use of phosphatic binders significantly helps in obtaining the radiopac materials, at relatively low temperature of 920° C. itself and thus leads to saving of considerable heat energy. Further as the waste are generated in powder form, the use of these waste also helps in saving on the account of grinding energy. The radiopac materials obtained by the novel process of present invention are capable of withstanding ambient to high temperature and thus finds wide applications in making aprons, gloves and ceramic tiles, bricks for attenuation of X-ray radiations. The radiopac materials are useful as materials for construction of partition wall of X-ray room in hospitals, research institutes and industries. Apart from this radiopac materials an also be used and in making high temperature X-ray attenuation structures.
Owner:COUNCIL OF SCI & IND RES

Preparation method of porous slurry green body

The invention relates to a preparation method of a porous slurry green body, belonging to the technical field of ceramic and refractory materials. The method comprises five steps of: foam preparation, slurry blending, foam and slurry mixing, green body pouring and green body maintenance. The invention specifically comprises the following steps of: prefabricating bubbles in advance under the action of compressed air through a foaming device by adopting a physical foaming agent so as to provide fine, uniform and stable bubbles; and mixing high-alumina cement, Suzhou clay, pyrophyllite, lime and calcium carbonate according to a required proportion and then adding water to prepare a prefabricated slurry, wherein in the slurry, the high-alumina cement is used as one of ingredients to provide aluminum oxide and calcium oxide, and meanwhile, the characteristics of fast-solidification and fast-hardening of the high-alumina cement are adopted to accelerate the solidification and the hardening of pouring a green pouring body so as to ensure that on one hand, the bubbles are fixed as soon as possible to reduce bubble loss, and on the other hand, the green body is enhanced to reduce the deformation of the green body. The invention can easily prepare a green body with a drying density of 0.34-0.45kg / m<3>, and the compression strength of a corresponding drying green body is 0.15-0.50MPa.
Owner:NANJING TECH UNIV

Micro-porous mullite-silicon carbide multiphase fire resistant material and preparation method thereof

InactiveCN102432312AWith high strength and wear resistanceImprove insulation effectThermal insulationMullite
The invention relates to a micro-porous mullite-silicon carbide multiphase fire resistant material and a preparation method thereof. The micro-porous mullite-silicon carbide multiphase fire resistant material comprises the following ingredients: 25-30 wt% of super-grade bauxite particles having a particle size of no less than 1 mm and less than 3 mm, 24-27 wt% of super-grade bauxite particles having a particle size of no less than 0.1 mm and less than 1 mm, 10-15 wt% of SiC particles having a particle size of no less than 0.1 mm and less than1 mm, 10-15 wt% of super-grade bauxite fine powder having a particle size of less than 0.074 mm, 5-10 wt% of andalusite fine powder having a particle size of less than 0.088 mm, 2-5 wt% of pyrophyllite fine powder having a particle size of less than 0.088 mm, 3-5 wt% of active alpha-Al2O3 micro powder, 3-5 wt% of SiO2 micro powder, 4-6 wt% of Guangxi white clay, 1-3 wt% of elemental Si powder, and 1-2 wt% of Al powder, 1-2 wt% of dextrin, 0.4-0.6 wt% of calcium lignosulphonate, and 2-4 wt% of water. The micro-porous mullite-silicon carbide multiphase fire resistant material is prepared by mixing the ingredients, aging the mixture, moulding, drying and sintering. The prepared material has a uniform structure, has the average aperture less than 5 mum, has the characteristics of high strength, wear resistance, good thermal insulation performance, and excellent anti-alkali, chlorine, and sulfur compound erosion performance, and can meet the requirement of novel dry method cement production.
Owner:WUHAN UNIV OF SCI & TECH

Protogenic diamond fine particle for precisio machining and production method thereof

The invention relates to a protogenic diamond fine particle for precision machining and a production method thereof. The diamond particle is 1-30 microns in size, is of the shape of hexahedron, octahedron or hexahedron-octahedron and has a nitrogen content of 200-500 ppm. The production method comprises the steps of: mixing graphite powder, a metal catalyst and a nitrogenous substance at a proportion of 0.4-1: 0.6-1.0: 0.01-0.05 for an isostatic cool pressing treatment; pressing the mixed material into a cylindrical synthesis column for vacuum sintering; then filling pyrophyllite synthetic block and performing a high-temperature and high-pressure treatment in a cubic press; the crushing the synthesis column and separating the crushed synthesis column by a swing bed to obtain the protogenic diamond fine particle for precision machining. The protogenic diamond fine particle has the advantages of being applicable for machining tools, such as fretsaws, ultra-thin saw blades and electroplated grinding wheels, being suitable for efficient precision machining of glass, monocrystalline silicon, polycrystalline silicon, sapphires and silicon carbide crystals and having high machining efficiency as well as long service life. The method, disclosed by the invention, has the advantages of being green, environment-friendly and energy-saving and having steady product performance, low cost and good application performance.
Owner:HENAN UNION ABRASIVES

PDC with high thermal conductivity and preparation method thereof

The invention discloses a PDC with high thermal conductivity and a preparation method thereof. The preparation method comprises the following steps: A. plating polycrystalline diamond powder with a diamond layer, or filling the inner holes of the polycrystalline diamond powder with metal with high thermal conductivity to form polycrystalline diamond granules; B. mixedly putting the polycrystalline diamond granules and polycrystalline diamond powder into a metal cup, then putting a hard alloy base body, and performing vacuum processing; C. putting pyrophyllite, then sintering to obtain the PDC. The PDC disclosed by the invention adopts the high-abrasion-resistance polycrystalline diamond with D-D bonds, and the high-abrasion-resistance polycrystalline diamond can protect the polycrystalline granules from being permeated by binding agents such as cobalt, nickel and iron when the polycrystalline granules are sintered at high temperature and under high pressure; the content of the metal binding agent on the PCD layer can be controlled directly in the synthesis process without the step of removing PDC accelerant metal after synthesis. With adoption of the preparation method, the high abrasion resistance of the polycrystalline powder after the high-temperature high-pressure sintering is reserved, and the thermal conductivity of the polycrystalline powder is improved.
Owner:SHENZHEN HAIMINGRUN SUPERHARD MATERIALS

Preparing method of green man-made diamond

The invention relates to a preparation method of a green man-made diamond, which adopts plumbago as the material and FeNi or NiMnCo alloy as the catalyst, the mass ratio of the plumbago and alloy catalyst is that plumbago: FeNi or NiMnCo is equal to 1:0.3-1. The invention is characterized in that Mg3N2 additive is added into the plumbago, the mass ratio of the plumbago and the Mg3N2 is that plumbago: Mg3N2 is equal to 1:0.003-0.02; the preparation technique process is that: the powdery plumbago, Mg3N2 and alloy catalyst meeting the mass ratio are mixed evenly, pre-pressed into cylindrical bar stock and then are placed into a pyrophyllite synthesized block; then the assembled synthesized block is placed into a high pressure and high temperature chamber of a hexahedral anvil diamond press, then the temperature raises to 1550-2000K within 0.5-5 minutes and at the same time the block is pressurized at the pressure of 4.0-4.8 GPa, then is kept at the temperature for 0.5-3 minutes, and then the pressure is improved to 5.2-6.0 GPa, then is kept at the temperature for 10-20 minutes, then a green diamond crystal can be obtained after the heating process is stopped, the pressure is relieved and the impurities are removed. The method simplifies the technique process, reduces the manufacturing cost and is convenient for being carried out.
Owner:CHANGCHUN INST OF OPTICS FINE MECHANICS & PHYSICS CHINESE ACAD OF SCI

Diamond compound cutter bit head and its manufacturing method

The invention relates to a method for manufacturing a diamond compound cutting pick head and a diamond compound cutting pick head. The steps of the method are that (1) diamond mixed material is formed by mixing the diamond and metal powders according to the weight percentage of the diamond mixed material of 80 to 82 percent of diamond, 6 to 7 percent of silicon and 12 to 13 percent of cobalt; (2) the surface of a hard alloy is carried out by pretreating, oil removing and detarnishing to form a hard alloy basic body; (3) the diamond mixed material is put into a carbon tube, prepressed for molding and then is arranged into the hard alloy basic body to carry out vacuum purifying treatment; (4) the carbon tube is placed into a pyrophyllite and a conductive steel ring, Ti circle and carbon sheets are arranged between the two ends of the carbon tube and the pyrophyllite to form a compound block; (5) current accesses at the two ends of the conductive steel ring in the compound block and the carbon tube is taken as a heater to ensure six top hammers of alloy to carry out pressurizing on the compound block from six directions of front, back, left, right, up and down during the compounding process; (6) post processing is carried out. The method can manufacture the diamond compound cutting pick head with high anti-impaction and wear-resisting properties.
Owner:HUNAN FEIRAY COMPOSITE MATERIAL
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