404 results about "Ferrochrome" patented technology

The invention discloses an iron alloy electrode paste and a preparation process, and belongs to the technical field of electrode paste preparation, the iron alloy electrode paste comprises a composite aggregate system and a composite binder system, the composite aggregate system comprises the following components by mass: 40-60% of anthracite aggregate, 15-25% of artificial graphite flake, and 3-8% of silicon carbide whisker; the composite binder system comprises the following components in percentage by mass: 70-80% of medium-temperature modified coal pitch, 10-15% of furan resin and 5-10% of dispersion liquid containing nano boron carbide, and the composite binder system is combined with the composite aggregate system through a gradient permeation process to form a three-dimensional conductive network and an enhanced interface; the composite aggregate system and the composite binder system are optimally proportioned, and gradient permeation and gradient kneading processes are combined, so that the comprehensive performance of the electrode paste is remarkably improved, the thermal shock resistance is greatly improved and the linear shrinkage rate is reduced while low resistivity is maintained, the electrode paste is suitable for smelting ferroalloys such as silicomanganese and ferrochromium, and the service life is remarkably prolonged.

The invention discloses a method for melting and smelting ferrochrome in an all-oxygen hydrogen-rich low-carbon furnace, which comprises the following steps: (1) proportioning and uniformly mixing chromite pellets, coke and lime according to the mass ratio of 1: (0.15-0.2): (0.08-0.15), and filling the mixture into the all-oxygen hydrogen-rich low-carbon furnace; (2) high-temperature hydrogen-rich gas at the temperature of 900-1100 DEG C is introduced into the middle of the furnace body, and selective reduction of ferrochrome oxide is achieved; blowing industrial pure oxygen at the lower part of the furnace body, combusting with coke to generate CO, and driving a secondary reduction reaction; (3) maintaining a high-temperature environment in the furnace through oxygen-fuel combustion to completely melt the materials into molten iron, and carrying out central stirring on the molten iron to form a vortex with the height-diameter ratio of 0.5-1.5; and (4) discharging the molten iron after the reaction is completed. According to the method, the reduction rate of chromium in the chromite exceeds 92%, the carbon emission is reduced by 40% or above compared with a traditional blast furnace and submerged arc furnace process, meanwhile, the method has the advantages of being high in smelting efficiency, low in energy consumption, stable in product quality and the like, and a low-carbon and efficient innovative path is provided for ferrochrome smelting.

The invention relates to the field of design and preparation of powder metallurgy friction materials, in particular to a copper-based powder metallurgy friction material and a preparation method thereof. Raw materials used in the method comprise, by mass, 45%-55% of copper powder, 8%-20% of iron powder, 6%-15% of ferrochromium, 16%-22% of graphite, 0.5%-4% of molybdenum disulfide, 0.5%-4% of tin sulfide and 0.5%-4% of nickel-coated tungsten disulfide, and the mass ratio of the tin sulfide to the nickel-coated tungsten disulfide is (1-2): (1-2). In the nickel-coated tungsten disulfide, the content of nickel is 5-40%; the sum of the total amount of molybdenum disulfide, nickel-coated tungsten disulfide and tin sulfide is less than or equal to 5%. The preparation method comprises the following steps: weighing raw material powder according to the designed components, mixing, pressing and sintering to obtain the product. The composition design has the characteristics of scientificity, simple and controllable process and the like, and the obtained product has excellent tribological performance and completely meets the friction braking requirement of high-speed heavy-load equipment of 400km / h and above.

The invention provides an ultra-low carbon duplex stainless steel all-position welding flux-cored wire and a welding method thereof.The outer skin of the flux-cored wire is a stainless steel strip, the flux-cored wire is filled with powder, and the powder comprises, by mass, 18-25% of natural rutile, 20-30% of stainless steel powder, 20-30% of stainless steel powder, 20-30% of stainless steel powder and the balance stainless steel powder. 3-5% of sodium titanate; 5-10% of quartz sand; 0.5 to 4 percent of zircon sand; 1-3% of sodium fluoride; 15 to 25 percent of ferromolybdenum; 3-6% of nitrided ferrochrome; 2-4% of electrolytic manganese; 5-8% of nickel powder; 27 to 32 percent of metal chromium; 0.5-2% of magnesium powder; 0.5 to 1.5 percent of bismuth oxide; and 1-4% of silicon iron. The flux-cored wire is used for all-position welding of third-generation duplex stainless steel, welding spatter is small, and weld joint forming is good; the carbon content of a weld joint is extremely low, and through component and welding process control, weld joint metal has strength, plasticity, toughness and corrosion resistance equivalent to those of base metal. And the double requirements of high strength and toughness and high corrosion resistance in the manufacturing fields of submarine pipeline laying, shipbuilding, marine gas field exploitation and the like are ensured.

The invention discloses a concave-convex high-skid-resistance archaized brick and a preparation process thereof, and relates to the field of building materials. When the concave-convex high-skid-resistance archaized brick is prepared, ferrochrome waste residues, coal ash, argil, quartz sand, clay powder and red soil powder are subjected to mold pressing and roasting, and a green brick is prepared; mixing albite, quartz, calcite, zinc oxide, barium carbonate, deionized water, water glass and American water, glazing the surface of a green brick, and roasting to obtain an archaized brick matrix; the archaized brick base body is sequentially subjected to a reaction with 3-aminopropyltrimethoxysilane, 5, 7-dihydroxyflavone, 1H, 1H-perfluorooctylamine and 1, 3-propane sultone, and the concave-convex high-skid-resistance archaized brick is prepared. The concave-convex high-skid-resistance archaized brick prepared by the invention has good antibacterial, antifouling and coating durability effects.

The invention relates to the technical field of welding materials, and particularly discloses a high-temperature-resistant flux-cored wire containing rare earth elements and a preparation method of the high-temperature-resistant flux-cored wire. The high-temperature-resistant flux-cored wire containing the rare earth elements comprises a welding wire skin and a flux core. The flux core comprises the following raw materials of dehydrated rutile, dehydrated potassium feldspar, zircon sand, metal chromium powder, metal nickel powder, electrolytic manganese, ferrotitanium, ferro-aluminum, potassium cryolite, potassium titanate, sodium titanate, fine iron powder, yttrium-based iron alloy powder, atomized ferrosilicon, nitrided ferrochrome, bismuth oxide, auxiliaries and the balance reduced iron powder. The auxiliary agent is a mixture of a zirconium-iron alloy, a titanium-iron alloy and an aluminum-magnesium alloy. A specific alloy auxiliary is introduced into the flux core to protect stable transition of rare earth yttrium, yttrium and multiple components synergistically optimize the weld joint performance, 253MA heat-resistant steel is matched, slag and electric arc regulation and control components and a reasonable process are matched, and the welding quality of the welding wire is improved.

The invention discloses a high-carbon ferro-chrome smelting control method based on a submerged arc furnace, and relates to the field of high-carbon ferro-chrome smelting control, and the high-carbon ferro-chrome smelting control method comprises the following steps: constructing a three-dimensional temperature measurement network, generating temperature field distribution in the furnace based on three-dimensional space coordinates of all temperature measurement points, and further extracting boundary position coordinates and volume change trend of a molten pool; the method comprises the following steps: performing matching degree calculation on an electrode position impedance gradient curve and a molten pool boundary change trend to diagnose the structural stability of a crucible area, calculating the partial pressure ratio of key components based on hearth pressure, and comprehensively diagnosing the overall health state grade of the furnace condition in the furnace in combination with the structural stability state of the crucible area in the furnace; according to the diagnosed overall health state grade of the furnace condition, the proportion of the chromium ore, the coke and the flux is dynamically adjusted, accurate sensing of the multi-dimensional state in the furnace and grading diagnosis of the furnace condition are achieved, the problems of insufficient reduction of raw materials, waste of the chromium ore and the like can be avoided in time, and the product purity and the smelting stability are guaranteed.

The invention relates to a method for cooperatively treating chromium-containing sludge by using a waste dust collecting bag and blast furnace dust. The method comprises the following steps: roasting the waste dust collecting bag to obtain roasted ash of the waste dust collecting bag; mixing the roasting ash and blast furnace fly ash; adding the mixed material 1 into the chromium-containing waste liquid, and carrying out plate-frame pressure filtration to obtain a mixed material 2; the method comprises the following steps: cutting iron ore into blocks, drying, roasting after drying, quickly water-cooling a roasted product, grinding after water-cooling, and magnetically separating a ground product to obtain spinel iron ore concentrate containing ferrochrome and low-chromium tailings. According to the method, the waste dedusting cloth bag and the blast furnace dedusting ash are used as curing agents, curing of heavy metal chromium in the chromium-containing sludge is achieved, the leaching rate of hexavalent chromium and total chromium in the obtained product is far lower than the standard limit value, harmless treatment of the chromium-containing sludge is achieved, the purpose of treating waste with waste is achieved, the obtained ferrochrome spinel can be recycled through magnetic separation, and the method is environmentally friendly. The produced low-chromium tailings can be directly buried or used as building materials.

The invention belongs to the technical field of alloy smelting, and particularly relates to a method for producing high-carbon ferro-chrome by using coal instead of a traditional reducing agent in an ultrahigh proportion, and the method for producing the high-carbon ferro-chrome comprises the following steps: pretreating chromium ore to obtain a chromium raw material, and mixing silica and lime to obtain a solvent; mixing a chromium raw material, a reducing agent and a solvent to obtain a furnace charge; charging the furnace charge into a submerged arc furnace, starting the furnace by using an arc striking electrode, and rapidly starting arc and heating to promote the furnace charge to be preliminarily melted; and after the furnace burden is molten, the temperature in the furnace is maintained to be 1700-1800 K, and the reaction time is 2-3 h. According to the method, the reducing agent is prepared from the high-proportion low-phosphorus and low-sulfur carbonaceous components, the smelting temperature and the content of SiO2 in the slag are regulated and controlled, the content of Cr and the content of C in the high-carbon ferrochrome can be effectively increased, the use amount of the coke reducing agent is greatly reduced, and the problems that in the prior art, the cost of the coke reducing agent is high, and the reducibility is low are solved.

The invention discloses a copper-based friction plate of a wind power high-speed shaft brake and a manufacturing method, the friction plate comprises a friction material, the friction material comprises a friction layer and a friction layer, the friction layer comprises the following raw materials in percentage by weight: 65-72% of copper powder, 1-6% of iron powder, 3-10% of high-carbon ferrochrome powder, 8-15% of copper-tin-titanium powder and 15-20% of graphite powder; 1 to 5% of TiB2; and the transition layer comprises the following raw materials in percentage by weight: 70-75.4% of iron powder, 23-28% of copper powder, 1-3% of graphite powder and 0.6-1.2% of copper welding powder. The friction plate in the technical scheme is low in cost, does not contain harmful elements such as lead, meets the environmental protection requirement, integrates the advantages of a copper-based friction plate and an iron-based friction plate, has a stable friction factor and good wear resistance, and has the friction performance superior to that of an imported friction plate.

The invention relates to the technical field of hydrogen permeation membranes, in particular to a porous metal tube loaded high-entropy alloy hydrogen permeation membrane as well as a preparation method and application thereof. The preparation method comprises the steps that under the inert atmosphere, molybdenum and copper are subjected to mixed ball milling, then cobalt, chromium, iron and nickel are added for mixed ball milling, molybdenum and copper doped cobalt, chromium, iron and nickel high-entropy alloy powder is obtained, then the molybdenum and copper doped cobalt, chromium, iron and nickel high-entropy alloy powder is sprayed to the surface of a porous metal pipe through a supersonic speed hot spraying film making method, and the porous metal pipe is obtained. And a film layer is formed, and the porous metal tube loaded high-entropy alloy hydrogen permeation film is prepared. The high-entropy alloy hydrogen permeation membrane is high in corrosion resistance and suitable for extracting hydrogen from coke oven gas containing much sulfur / carbon impurity gas, and the problems that a conventional compact metal hydrogen permeation membrane is poor in sulfur / carbon resistance and thermal stability are solved.

The invention discloses a smelting process of a nickel-chromium-iron-based alloy, which comprises the following steps of: smelting and pouring a cast ingot by adopting an EAF (Electric Arc Furnace)-LF (Ladle Furnace)-VOD (Vacuum Oxygen Decarburization) furnace-LF (Ladle Furnace)-die casting process route, carrying out VOD vacuum oxygen decarburization by utilizing coarse smelting molten steel obtained by full scrap steel smelting in the electric arc furnace, and using nitrogen in the LF furnace to replace nitrided chromium iron to increase nitrogen. The desulfurization and deoxidation control parameters of each furnace are optimized, and finally the yield of Cr is controlled to be 99% or above and the yield of C is controlled to be 0.025% or below through a VOD oxygen blowing decarburization model; according to an LF furnace nitrogen increasing model, the nitrogen content of molten steel is accurately controlled, meanwhile, oxygen in the molten steel is controlled to be 0.003% or below, other chemical components meet the standard requirements, and the problem that the nickel-chromium-iron-based alloy is smelted through an electric arc furnace, and key elements cannot be accurately controlled is solved.

The invention provides a method and a system for recovering ferrochrome in ferrochrome slag based on particle size separation, and relates to the technical field of metal mineral treatment. The method comprises the following steps: crushing the ferrochrome slag until the particle size is less than or equal to 15mm; the crushed ferrochrome slag is screened into materials with three particle sizes of-15 + 6 mm,-6 + 1 mm and-1 mm; respectively carrying out magnetic separation on the materials of the first particle size fraction and the second particle size fraction to obtain a first magnetic product, a second magnetic product and a non-magnetic product; the materials of the third particle size fraction are ground to the preset fineness, and ground materials are obtained; the ore grinding materials are subjected to gravity separation, and gravity separation products and tailings are obtained; the first magnetic product, the second magnetic product and the reselection product are recycled ferrochrome. Through the combination of crushing, screening, magnetic separation, grinding and reselection processes, high-efficiency recovery of ferrochrome alloy with different particle sizes in ferrochrome slag is realized, the recovery rate of ferrochrome alloy is improved, and good economic benefits and environmental benefits are achieved.

The invention discloses a method and device for establishing an oxidation corrosion model of ferrochrome in a closed environment based on finite elements, and the method comprises the steps: obtaining a first size of a closed gas environment, and obtaining a second size of a sample of a ferrochrome material; establishing a two-dimensional geometric model according to the first size and the second size; the oxidation corrosion reaction information of the ferrochrome material is preset; presetting a first attribute of the ferrochrome alloy material, a second attribute of a reaction substance and a third attribute of a closed gas environment; performing grid division on the ferrochrome material to obtain a target grid division area; and constructing an oxidation corrosion model according to the two-dimensional geometric model, the oxidation corrosion reaction information, the first attribute, the second attribute, the third attribute and the target grid division region. The method can improve the data accuracy of monitoring and predicting the corrosion degree of the alloy, and can be widely applied to the technical field of computers.

The invention provides a high-hardness crack-free flux-cored wire and a preparation method thereof.The flux-cored wire comprises an outer skin and a flux core, and the flux core comprises, by weight, 5.6-8.6 parts of boron carbide; 3.1 to 4.6 parts of 75% silicon iron; 0.6 to 1.6 parts of electrolytic manganese; 0.3 to 1.2 parts of 80% ferrovanadium; 0.3 to 1.0 part of nickel powder; 67.5 to 94.5 parts of 68% high carbon ferro-chrome; 6 to 6.5 parts of iron powder; the preparation method of the flux-cored wire comprises the steps that boron carbide, 75% ferrosilicon, electrolytic manganese, 80% ferrovanadium, nickel powder, 68% high-carbon ferrochrome and iron powder are sequentially added into a drying machine according to the formula to be dried for 2-3 h, then a three-dimensional motion mixing machine is adopted for fully and evenly mixing, and then the mixture is put into a heat preservation box to be subjected to heat preservation for use; the outer skin is placed on a forming machine, and an outer skin steel belt is rolled into a U-shaped groove through the forming machine; flux core powder is added into the U-shaped groove, a forming machine rolls and closes the U-shaped groove and draws the U-shaped groove, and the flux-cored wire is obtained; the flux-cored wire has the advantages of being high in hardness, free of cracks, resistant to high temperature and corrosion, low in production cost and beneficial to industrial production.

The invention provides a flux-cored wire, a manufacturing method of the flux-cored wire, a gas-shielded arc welding method and deposited metal. The flux core of the flux-cored wire comprises the following components in percentage by weight: 27.5 to 29.5 percent of rutile, 1.0 to 2.0 percent of ferrovanadium, 0.2 to 0.3 percent of bismuth oxide, 0.8 to 1.2 percent of cryolite, 12.5 to 15.0 percent of high-carbon ferrochrome, 5.0 to 6.5 percent of electrolytic manganese metal, 4.5 to 6.5 percent of metal nickel, 1.0 to 3.0 percent of feldspar, 1.5 to 2.5 percent of ferromolybdenum, 1.0 to 2.5 percent of aluminum-magnesium alloy, 32.0 to 35.0 percent of micro-carbon ferrochrome, 0.5 to 1.5 percent of ferrotitanium, 1.15 to 2.85 percent of fluorite, 0.8 to 2.0 percent of ferrosilicon and 0.6 to 1.5 percent of lithium carbonate. In the invention, the alloy content of deposited metal and the hardness of the surfacing layer are controlled by adjusting the percentage of the flux core in the total weight, the surfacing layer with excellent corrosion resistance and proper hardness is ensured to be obtained, and the service life of the wrapper roller is prolonged. And meanwhile, by controlling all the components in the flux powder of the flux-cored wire and the proportion, the flux-cored wire has excellent welding process performance.

The invention specifically discloses a method for determining the content of chromium, silicon, phosphorus and titanium in high-carbon ferrochrome, which adopts a melting sample preparation-X fluorescence spectrometry method for determination, and comprises the following steps: (1) sample preparation: uniformly mixing a sample with lithium hydroxide, boron oxide, strontium nitrate and other oxidants, covering with lithium tetraborate, setting a melting procedure, and determining the content of chromium, silicon, phosphorus and titanium in the high-carbon ferrochrome by controlling the heating rate, segmentally controlling the temperature and preserving the heat; the full-automatic completion of pre-oxidation and melting can be realized, and the homogeneous glass fuse piece meeting the analysis requirement is obtained; (2) preparing a calibration working curve sample: selecting various national standard samples to establish a calibration working curve; and (3) determining by using an X-ray fluorescence spectrophotometer. According to the method provided by the invention, a flux crucible does not need to be additionally prepared for early-stage sample treatment, complete sample melting is ensured, the platinum-yellow crucible is prevented from being etched, the homogeneous glass fuse piece meeting the analysis requirement is obtained, and the precision and the accuracy of the result both meet the use requirement.

The invention belongs to the field of comprehensive utilization of chromite, and particularly relates to a method for producing high-carbon ferrochrome through chromite pellet prereduction-electric furnace smelting. According to the method, a reduction method that a reducing agent and chromite pellets are fed into a kiln separately is adopted, chromite oxidized pellets are prepared firstly and then reduced through a rotary kiln solid carbon reducing agent, and the obtained pre-reduced pellets are subjected to electric furnace smelting with a calcium flux and a magnesium flux as slagging fluxes to prepare the high-carbon ferro-chrome. The problem that according to an existing method, the metallization rate of the pre-reduced pellets and the adverse effect on electric furnace smelting caused by unstable carbon residues are solved, the production stability of the electric furnace can be improved, and meanwhile the electric furnace smelting temperature can be increased. The method is simple, controllable, low in energy consumption, high in efficiency, high in stability, low in production cost and convenient for industrial application.

The invention relates to the technical field of flux-cored wires, and discloses a high-rust-resistance flux-cored wire preparation method which comprises the following steps of S1, raw material pretreatment, S2, powder adding and forming, S3, surface modification and S4, finished product inspection. Before work is started, a worker prepares raw materials including high-carbon ferrochrome, tungsten carbide, boron carbide, rare-earth metal oxide and ferromolybdenum powder, then grinding equipment is used for grinding the raw materials, then the ground powder is dried for 2-3 hours through equipment at the temperature of 100-150 DEG C, the dryness of the raw materials is guaranteed, and the raw materials are evenly mixed. The method comprises the following steps: firstly, preparing a flux-cored wire, then uniformly stirring by utilizing three-dimensional mixing equipment, and then mixing and proportioning according to different proportions according to a corrosion-resistant flux-cored wire, an acid-base-resistant flux-cored wire and a high-hardness high-temperature-resistant flux-cored wire, so that the welding wires with corresponding properties can be conveniently used according to different environments, and the maximization of the functionality of the welding wire is improved.

The invention relates to a method for curing harmful components in hazardous wastes, which comprises the following steps: uniformly mixing high-silicon iron tailings and blast furnace fly ash, adding the mixed material into chromium-containing waste liquid, stirring, carrying out plate-frame pressure filtration, carrying out pressure filtration again to obtain a mixed material, cutting the mixed material into blocks, drying the cut mixed material, and roasting after treatment to obtain a roasted product; carrying out rapid water cooling on the roasted product, and grinding after water cooling; and performing magnetic separation on the grinding product to obtain iron ore concentrate containing ferrochrome spinel and low-chromium tailings. According to the method, solid waste high-silicon iron tailings and blast furnace fly ash generated by iron and steel enterprises are used as curing agents, curing of heavy metal chromium in the chromium-containing sludge is achieved, the leaching rate of hexavalent chromium and total chromium in the obtained product is far lower than the standard limit value, harmless treatment of the chromium-containing sludge can be achieved, and the method is suitable for industrial production. The obtained ferrochrome spinel can be recovered through magnetic separation, and the generated low-chromium tailings can be directly subjected to landfill treatment or used as building materials.

The invention discloses a preparation process and application of high-carbon 17-4PH stainless steel powder, and relates to the technical field of powder metallurgy material preparation, and the powder is prepared from the following production raw materials by weight: 14-15% of industrial pure iron; 55%-58% of waste 304 stainless steel; 3%-4% of waste 316L stainless steel; 5%-7% of high carbon ferro-chrome; 6%-7% of micro-carbon ferrochrome; 0.7%-0.8% of metal molybdenum; 1%-2% of electrolytic manganese; 0.3%-0.6% of ferroniobium; and 9%-11% of electrolytic copper. According to the high-carbon 17-4PH stainless steel material and the preparation method thereof, the carbon content in the material is increased by filling high-carbon ferrochrome, so that the application performance of the 17-4 stainless steel material in the aspects of hardness and strength is improved, the preparation requirements of parts with higher hardness, strength and wear resistance are met, meanwhile, certain corrosion resistance of the material is kept, and the high-carbon 17-4PH stainless steel material has wider application fields.

The invention relates to the technical field of building materials, in particular to a coastal salinized soil curing agent and a preparation method and application thereof.The coastal salinized soil curing agent which is good in mechanical property, high in water resistance and good in curing effect is prepared by adopting air-cooled high-carbon ferrochrome slag powder as a main raw material, adding mineral powder and fly ash in a matched mode and adding Bayer process red mud and vulcanization sintering process red mud. The coastal salinized soil curing agent is low in energy consumption and low in manufacturing cost.

The invention relates to the field of welding, in particular to a high-corrosion-resistance flux-cored wire and a preparation method thereof. The flux core comprises the following components in parts by weight: 20-30 parts of ferrochrome powder, 5-10 parts of nickel powder, 3-8 parts of ferromolybdenum powder, 15-25 parts of rutile, 5-10 parts of calcium fluoride, 3-7 parts of forsterite, 0.5-1.5 parts of a microcapsule compound, 0.8-2 parts of a rare earth compound and 35-48 parts of iron powder. According to the high-corrosion-resistance flux-cored wire, through optimization of flux core components, introduction of the microcapsule compound and the synergistic effect of rare earth, the high-corrosion-resistance flux-cored wire has the remarkable advantages in the aspects of corrosion resistance, welding manufacturability and mechanical performance. The preparation method comprises the steps that the flux core raw materials are mixed and then filled into the steel strip, then rolling and wire drawing are conducted, the technological process is relatively simple, and industrial production is easy.

The invention discloses a method for smelting heat-resistant steel 0Cr25Ni20 through low-cost iron and P removal, and the method comprises the steps of material preparation, P and Fe removal treatment, material distribution, AOD (argon oxygen decarburization) refining, LF (ladle furnace) refining and continuous casting, and the chemical components of the heat-resistant steel 0Cr25Ni20 are controlled in percentage by mass: less than or equal to 0.080% of C; si < = 1.00%; mn < = 2.00%; p is less than or equal to 0.04%; s is less than or equal to 0.02%; ni: 19%-22%; according to the invention, a material separation form is adopted, heat-resistant steel for continuous casting of two furnaces can be produced at the same time, the process flow is convenient, the AOD smelting time is shorter, and the quantity production is guaranteed. The low control of p is realized, high manganese is used for replacing a manganese-iron alloy material, the production cost is reduced, the low-p molten nickel iron is smelted by removing iron and p from high-p pig iron, and the use of pure nickel is reduced. And common high-carbon ferrochrome is adopted, so that the use of imported ferrochrome is reduced. Meanwhile, the chromium melting water in the intermediate frequency furnace reduces oxidation of chromium and improves the recovery rate of chromium. Iron and p are removed at low cost, and iron-removed slag is recycled, so that the production cost is reduced while the production efficiency is improved.

The invention provides a high-toughness austenitic stainless steel welding rod for 5Ni steel and a preparation method of the high-toughness austenitic stainless steel welding rod. The welding rod comprises a core wire and a coating coated on the surface of the core wire, and based on the total amount of the core wire, the core wire comprises the following components in percentage by mass: less than or equal to 0.09% of C, less than or equal to 0.15% of Si, 1.6-2.5% of Mn, 18.5-20.5% of Cr, 12.5-14.5% of Ni, 2.1-3.2% of Mo and 0.06-0.18% of Ti; 0.12-0.24% of Al, less than or equal to 0.007% of S, less than or equal to 0.008% of P, less than or equal to 0.006% of O, less than or equal to 0.001% of H, less than or equal to 0.012% of S + P, and the balance Fe and inevitable impurities. On the basis of the total amount of the coating, the coating comprises, by mass, 28-38% of carbonate, 15-20% of fluorite, 1-3% of lithium fluoride and sodium fluoride, 8-12% of synthetic mica, 3-6% of potassium silicotitanate, 2-4% of zircon sand, 9-15% of electrolytic manganese metal, 2-4% of ferrotitanium, 2-5% of passivated nickel-magnesium alloy, 1-3% of atomized ferrosilicon, 1-3% of lanthanum cerium fluoride, 1-3% of tungsten and molybdenum, 3-5% of nitrided ferrochromium and 1-2% of CMC. The welding rod is good in all-position welding controllability, extremely low in air hole sensitivity and excellent in low-temperature toughness, and can meet the requirements for high-quality and efficient welding of 5Ni steel.

The invention belongs to the technical field of welding, and relates to an 800 MPa-grade high-strength steel large heat input welding flux-cored wire and a preparation method and application thereof.The flux-cored wire comprises a coating layer and a core material, and the core material comprises, by weight, 15%-23% of low-carbon ferromanganese powder, 7%-8% of aluminum powder, 12%-18% of nickel powder, 6%-8% of calcium fluoride, 4%-6% of quartz, 5%-6% of rutile and the balance iron powder. 7-10% of ferromolybdenum, less than or equal to 3% of ferroboron, less than or equal to 2% of ferrotitanium, 0.5-1% of ferrochromium and the balance of reduced iron powder; and the coating layer is made of low-carbon steel. Under the high heat input welding condition of 200-400 kJ / cm electro-gas welding, the tensile strength of weld metal is larger than or equal to 800 MPa, and the impact energy at the temperature of 20 DEG C below zero is larger than 70 J.

The invention belongs to the technical field of smelting, and particularly relates to a high-carbon ferrochrome direct current furnace which comprises a submerged arc furnace, a rectifier cabinet, an electrode shell pushing device, a furnace top trolley discharging system, a side supporting shaft and a furnace top feeding belt conveyor. The electrode shell pushing device is located at the top of an electrode column, the rectifier cabinet is electrically connected with the electrode column through a short net system, the electrode paste distribution trolley can be driven to do circular motion with a side supporting shaft as the axis through an arranged shaft type driving structure, and the distance between a second rolling wheel and a discharging port can be changed through an arranged protruding block. Under the cooperation of the guide groove and the convex block, the material blocking structure dynamically blocks the material outlet, so that materials can be sequentially distributed into a plurality of electrode shells without frequent start and stop of the electrode paste distribution trolley, and the energy consumption is reduced.

The invention discloses an ultralow-temperature high-toughness non-magnetic steel flux-cored wire for a controllable nuclear fusion device and a preparation method of the ultralow-temperature high-toughness non-magnetic steel flux-cored wire. A special stainless steel strip is adopted to wrap a metal powder type flux core, and the flux core accounts for 29.6%-30.4% of the total mass of the flux-cored wire; the flux core comprises the following components: 14%-18% of electrolytic manganese, 21%-23% of chromium metal, 0.3%-1.0% of ferrotitanium, 4.4%-5.0% of nitrided ferrochromium, 27.5%-28.5% of nickel powder, 0.5%-1.0% of 52 # ferrosilicon, 8%-9% of molybdenum powder, 0.1%-0.3% of lithium fluoride and the balance of atomized iron powder. The problems that an existing non-magnetic steel welding material is insufficient in toughness and high in magnetic conductivity at the ultralow temperature of-269 DEG C are solved by optimizing flux-cored alloy elements of (nickel-chromium-nitrogen) synergistic stable austenite, matching with a manufacturing process of sealed baking and roller die drawing forming of powder at the temperature of 120-140 DEG C and a welding process protected by argon (Ar) with the purity of 99.999%. The AKV2 of a welded joint is larger than or equal to 34J at the temperature of-269 DEG C, the tensile strength is larger than or equal to 620 MPa, the relative permeability is smaller than or equal to 1.02, the problems that nitrogen of an existing solid welding wire is difficult to control, and hardening is easy can be solved, and the welding wire is completely matched with the extreme working condition of a controllable nuclear fusion device.

Novel high-carbon ferro-chrome vibration screening equipment belongs to the related technical field of mineral aggregate screening equipment and comprises a material flow dividing device, a flow dividing valve is arranged in the material flow dividing device, the material flow dividing device comprises a first flow dividing path and a second flow dividing path, and the flow dividing valve can be remotely controlled; the second flow dividing path is connected with the vibration screening device, the vibration screening device is used for receiving materials needing to be subjected to vibration screening and conducting vibration screening on the materials, and large-particle materials screened out by the vibration screening device are directly output to participate in production. And small-particle materials and / or powdery materials screened out by the vibrating screening device are / is conveyed to downstream equipment. The material distributing device is arranged, materials are distributed and then subjected to vibration screening treatment through the vibration screening device, and different screened materials are subjected to different follow-up treatment according to requirements, so that the utilization rate of high-carbon ferrochrome is increased, waste of small-particle powder in the high-carbon ferrochrome is avoided, and the production and operation cost is reduced.

The invention provides a smelting method of high-manganese nitrogen-controlled copper-containing austenitic stainless steel. The technological process of an electric furnace (EAF), an argon oxygen decarburization furnace (AOD), a ladle refining furnace (LF) and a continuous casting machine (CCM) is adopted. By optimizing the alloy ratio, the molten steel is controlled to comprise the following components in percentage by weight: 0.040%-0.070% of C, 0.20%-0.60% of Si, 5.50%-7.00% of Mn, 3.00%-4.50% of Ni, 16.00%-18.00% of Cr, 0.080%-0.150% of N, 1.50%-2.00% of Cu, 0.0020%-0.0040% of B and the balance of Fe. According to the method, large ferrochrome / slag steel and nickel-copper alloy are adopted in the electric furnace stage to reduce the cost, nitrogen is accurately controlled through nitrogen / argon switching in the AOD stage, and ferroboron microalloying is conducted in the LF stage to improve the casting blank performance. The finally obtained high-manganese high-nitrogen copper-containing austenitic stainless steel has excellent corrosion resistance and cold working performance and can replace SUS304 to be used in the fields of household appliances, decoration and industry, and the purposes of reducing the production cost and improving the market competitiveness are achieved.