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1542 results about "Pig iron" patented technology

Pig iron is an intermediate product of the iron industry, also known as crude iron, which is obtained by smelting iron ore in a blast furnace. Pig iron has a very high carbon content, typically 3.8–4.7%, along with silica and other constituents of dross, which makes it very brittle and not useful directly as a material except for limited applications.

Method for separating vanadium-titanium magnetite to extract iron, vanadium and titanium

The invention discloses a method for separating vanadium-titanium magnetite to extract iron, vanadium and titanium, comprising the following steps of: magnetically selecting raw magnetite, that is, acquiring iron-vanadium concentrate and tail magnetite after performing magnetic selection on the vanadium-titanium magnetite; sorting titanium concentrate from the tail magnetite, that is, acquiring the titanium concentrate after performing floating selection on the obtained tail magnetite; roasting and magnetically selecting the titanium concentrate, that is, performing enriched-titanium impurity-removing magnetic selection after roasting the titanium concentrate; finely selecting the iron-vanadium concentrate, that is, performing the magnetic selection and fine section again on the iron-vanadium concentrate obtained from magnetic selection; reducing and smelting, that is, mixing the titanium concentrate obtained from the impurity-removing process with the iron concentrate according to the beneficiation yield, adding in a reducer and soda ash to perform reduced iron and vanadium smelting process; purifying vanadium slag, that is, removing the impurity of the vanadium slag obtained by reducing and smelting by using the acidic dipping to obtain the high-quality titanium slag product with the content of TiO2 larger than 92%; and extracting vanadium from pig iron, that is, performing vanadium extraction by converter blowing on the vanadium-containing pig iron obtained by reducing and smelting to obtain the semi-steel and vanadium slag. The method not only improves the utilization ratio of titanium, iron and vanadium but also obtains the high-titanium slag product with the content of TiO2 larger than 92% so as to widen the application field of titanium.
Owner:INST OF MULTIPURPOSE UTILIZATION OF MINERAL RESOURCES CHINESE ACAD OF GEOLOGICAL SCI

Blast furnace smelting cost calculating and optimizing method

The invention relates to the field of the pig iron smelting, and particularly relates to a blast furnace smelting cost calculating and optimizing method. The blast furnace smelting cost calculating and optimizing method provided by the invention comprises the following steps: calculating the component content, the alkalinity and the unit price of a sinter according to the ratio of sintering materials; calculating the furnace charging grade, the slag amount and the slag component content by using the component content and the unit price of the sinter according to the proportion of blast furnace burdens; and optimizing the component content, the alkalinity and the unit price of the sinter as well as the furnace charging grade, and the slag amount and the slag component content of the blast furnace. The above process is an inverse process of calculating components of the sinter or the slug components and the slug cost. The blast furnace smelting cost calculating and optimizing method provided by the invention can calculate the proportion of low cost iron ore in an inverse mode, and the blast furnace smelting cost calculating and optimizing method is used to guide the production. Moreover, the blast furnace smelting cost calculating and optimizing method can meet the production requirements of a blast furnace and achieve the favorable smelting cost.
Owner:PANGANG GRP PANZHIHUA STEEL & VANADIUM

Method for casting as-cast high-tenacity cast iron bearing cover of locomotive

InactiveCN101585078AGood effectGood desulfurization and degassingOxygenInduction furnace
The invention relates to a method for casting an as-cast high-tenacity cast iron bearing cover of a locomotive. The method comprises the following steps: sand mulling, molding, core making, mould assembly, charging smelting, tapping spheroidization inoculation treatment, casting, cooling, unboxing and casting cleaning. The step of charging smelting comprises charging arrangement and smelting, as well as the smelting of a medium-frequency induction furnace, wherein the charging comprises 35-45 percent of pig iron, 25-35 percent of returning iron and 25-35 percent of waste steel according to weight percentage. The tapping spheroidization inoculation treatment comprises spheroidization treatment and secondary silicon-barium inoculation. Stream inoculation of tertiary sulfur-oxygen nucleating agent is conducted during the casting. The bearing cover of the locomotive produced by the method has a tensile strength higher than or equal to 400 MPa, a specific elongation more than or equal to 18 percent, a hardness HBS ranging from 130 to 180 and a low temperature (-20 DEG C) impact value higher than or equal to 12 J/cm; the spheroidization rate the metallurgical structure of casting body is higher than or equal to 85 percent, and the ferrite content is higher than or equal to 95 percent; the thickness difference of casting walls is less than or equal to +/- 1 mm; and the detection result of the casting ultrasonic and magnetic powder inspection reaches the second grade standard of the state.
Owner:上海华新合金有限公司

Reduction and utilization method of dedusting ash of stainless steel

The invention relates to a reduction and utilization method of dedusting ash of stainless steel, comprising the following steps of: (1) preparing materials: uniformly stirring and mixing raw materials into a mixed material according to following proportions: 90-95 dedusting ash, 2-4 reducing agent and 3-6 bonding agent; (2) extrusion formation: pressing the mixed material into dedusting ash pressure balls; (3) maintaining: naturally drying and maintaining the dedusting ash pressure balls, wherein the measured intensity of the pressure balls is 2420N / each ball-2820N / each ball; (4) sintering: adding the dedusting ash pressure balls into a rotary kiln, sintering at 650+ / -50 DEG C for no less than 20 minutes, and discharging; (5) preparing materials for an electric furnace according to the following proportions: 70-80 stainless steel waste steel, 35-40 high-carbonferrochrome, 40-45 pig iron containing chromium and nickel, 3-5 dedusting ash pressure balls, 6-8 slag former and 0.3-0.5 reducing agent; and (6) melting: adding the prepared materials into the electric furnace for melting, and tapping when the temperature and the components of the molten steel meet the requirement. The reduction and utilization method of the dedusting ash of stainless steel has the advantages of low cost and little pollution to the environment.
Owner:SHANXI TAIGANG STAINLESS STEEL CO LTD

Melting process for producing synthetic cast iron by utilizing SiC carburizing siliconizing

The invention discloses a melting process for producing synthetic cast iron by utilizing SiC carburizing siliconizing, which produces the synthetic cast iron by taking scrap steel, pig iron and cast iron returns or scrap steel and cast iron returns as the main raw materials in an induction furnace by utilizing SiC as an carburizing siliconizing agent, wherein the addition of SiC is 0.5-3%, and thegranularity is 6-20mm; SiC is added to a hearth before melting or is added during the melting process, or the two modes cooperate to be used. The invention utilizes SiC to replace the pig iron and silicon iron carburizing siliconizing to reduce the pig iron and silicon iron so as to reduce the cost, and meanwhile, the tendency of the molten iron chill and the reverse chill of the produced synthetic cast iron is small; the dimensions of graphite pebbles in produced nodular cast iron are small, the sphericity or roundness is high, the content of ferrite is high, and the roughness of the nodularcast iron is improved; the organization of produced grey cast iron is refined, and the mechanical property and the abrasion resistance are obviously improved. The invention can be used for producingvarious trademarks of grey cast iron, nodular cast iron and alloy cast iron.
Owner:河南省金太阳精密铸业股份有限公司

Hypoeutectic high-chromium white cast iron and preparation method thereof

The invention discloses a hypoeutectic high-chromium white cast iron, which comprises the following components calculated according to mass fraction: 1.9-2.4 of C, 16-22 of Cr, less than or equal to 0.8 of Si, less than or equal to 0.7 of Mn, 0.5-1.0 of Ni, 1.0-1.7 of Mo, less than 0.04 of S, less than 0.06 of P, 0.05-0.4 of RE, 0.5-1.0 of Cu, 0.05-0.15 of Zn, 0.1-0.3 of V and the balance of Fe. The preparation method comprises the following steps of: defining the mixture ratio according to the requirement of mass fraction and mixing; mixing scrap steel and pig iron in an intermediate-frequency induction furnace and heating the mixture to be melt; after molten iron is smelt, sequentially adding high carbon ferro-chrome, manganese iron, nickel and molybdenum and smelting again; feeding a zinc ingot with small granularity and rare earth or vanadium at the bottom of a casting ladle, covering a steel sheet or scrap iron and compacting; pouring the molten iron into the casting ladle and carrying out metamorphism and deslagging treatment; casting the molten iron and forming to obtain a hypoeutectic high-chromium white cast iron piece; then placing the hypoeutectic high-chromium white cast iron piece into a heat treatment furnace for thermally treating; and quenching and tempering to obtain a hypoeutectic high-chromium white cast iron material with the hardness of 60-66HRC (Hardness Rockwell) and the impact ductility of 10-14J/cm<2>. The hypoeutectic high-chromium white cast iron has the advantages of low cost, high wear resistance and reliable use safety. In addition, the preparation method of the hypoeutectic high-chromium white cast iron is simpler, and is easy in operation and strong in practicability.
Owner:云南化铸科技有限责任公司

Converter vanadium-extracting method of molten iron containing vanadium

The invention provides a converter vanadium-extracting method of molten iron containing vanadium. The converter vanadium-extracting method comprises the following steps of after the molten iron containing the vanadium enters a converter, adding 5-10kg/t Fe of pig iron; controlling the oxygen supplying intensity of an oxygen gun in the oxygen-blowing smelting stage to be 2.0-3.0m<3>/(min.tFe); at the non-oxygen-blowing smelting stage, introducing air with the flow being less than 0.002m<3>/(min.tFe) into the converter as bottom-blowing gas, introducing air with the flow being 0.1-0.5m<3>/(min.tFe) into the converter as the bottom-blowing gas at the time interval from starting of blowing to 1-1.5 minutes before the end of blowing in the oxygen-blowing smelting stage, and introducing inert gas into the converter as the bottom-blowing gas at the stage beyond the time interval in the oxygen-blowing stage; and adding a vanadium-extracting cooling agent into the converter at the time interval from starting of blowing to 3 minutes after smelting in the oxygen-blowing smelting stage so as to control the temperature of the molten iron in the converter to be lower than 1370 DEG C. The converter vanadium-extracting method provided by the invention has the advantages that the used amount (for example below 5-10kg/t Fe) of the cooling agent can be reduced, the oxidation rate of vanadium is increased (for example, more than 90%), and the purposes of utilizing the resources and reducing the vanadium-extracting cost are easily achieved.
Owner:PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP

Smelting technique for cast of wind energy apparatus

InactiveCN101407884AHigh nodularityMeet mechanical performance requirementsSmelting processLiquid iron
The invention discloses a smelting process of castings of wind energy equipment, which is suitable for the smelting production of castings of wind energy equipment with the wall thickness of 60 to 200mm and includes the following steps: a. new pig iron, scrap steel and carburants with special requirements are sent into a melting electric furnace for smelting; b. high temperature liquid iron is subjected to desulfurization treatment by a desulfurization agent; c. the desulfurized liquid iron is returned into a heat insulation electric furnace for component adjustment, and the carburant is added for carrying out pre-treatment of crystal nucleus to graphite in the liquid iron; d. spheroidization treatment is carried out to the liquid iron; e. an inoculant is added into the liquid iron for inoculation; f. the liquid iron is poured to casting sand mold; and g. the castings are naturally cooled to 500 to 550 DEG C for unpacking after finishing pouring. The smelting process of castings of wind energy equipment can increase the spheroidization efficiency of ductile iron castings used by the wind energy equipment, which causes the castings to have good intensity of tension, extensibility and high impact ductility in low temperature environments, thus meeting the requirements on the castings used by the wind energy equipment.
Owner:CHANGZHOU ZHUORUN WIND POWER EQUIP

Method for smelting bell-less top blast furnace high proportion pellet ore burden structure

The invention discloses a method for smelting a bell-less top blast furnace high proportion pellet ore burden structure. Alkalinity of sintering ore is improved to be 2.5-3.5 times or flux with high CaO content is added, the technology that bulk coke is charged at the center and coke is mixed in ore is adopted, a charging method of split charging, ore coke unequal stockline and chute feeder feeding from small angle to high angle is adopted, a tank is reversed regularly, and batch weight of ore is expanded, so that a blast furnace stock column can maintain stable and uniform edge gas flow and strong center gas flow when gas flow passes through; the tuyere theoretical combustion temperature is controlled to be 2200-2300 DEG C; and the operation policy of low silicon and low slag basicity is adopted to smelt. The utilization factor of the blast furnace can be improved by 8-10%; the fuel ratio of the blast furnace can be reduced by 2-3%; and the Si content of pig iron is reduced, the desulphuration capacity is improved, the pig iron quality is improved, the furnace body service life is prolonged to more than eight years, and the blast furnace production stability and the economic benefit are improved. The invention is applicable to the bell-less top blast furnace under the condition that pellet ore in the blast furnace burden structure accounts for 60-100% of the total burden quantity.
Owner:BAOSTEEL GROUP XINJIANG BAYI IRON & STEEL

Device and method for top gas enrichment utilization of blast furnace

The invention relates to a device and method for top gas enrichment utilization of a blast furnace, in particular to a device and method for using top gas in a blast furnace production process, belonging to the field of smelting pig iron with the blast furnace. The device is characterized in that: a tee joint is arranged on a pipeline between a gas purifying and de-dusting system and an excess pressure power generation device; a gas pressurization device, a gasification furnace and a gas back-eject hole which is formed on the blast furnace are connected through the pipeline and a valve to form one way of the tee joint; the gasification furnace is provided with an oxygen supply pipeline and a coal blending device; the enriched gas, after being pressurized, enters the gasification furnace and is subjected to gasification reaction with oxygen and powder coal in the pressurized gasification furnace; a reaction product is ejected into the blast furnace for smelting iron through the back-eject hole which is formed on the blast furnace; the excess pressure power generation device is respectively connected with a hot blast heater, a power plant boiler pipeline and a valve through a gas distributor to form another way of the tee joint; and the generated hot air is fed into the blast furnace through a nozzle. The device has the advantages of novel conception, simple process flow, easiness in implementation, safety and reliability in operation and capabilities of increasing the calorific value of gas, ejecting back to smelt iron, increasing the indirect reduction rate, reducing the coal ratio, reducing blast furnace slag and CO2 emission, regulating and controlling the width of a cohesive zone of the blast furnace, ensuring long-term smooth running of the blast furnace, avoiding diffusion of the top gas, saving energy and contributing to environment friendliness.
Owner:MAANSHAN IRON & STEEL CO LTD

Mixed slag smelting reduction production and thermal refining method

The invention discloses a mixed slag smelting reduction production and thermal refining method, and belongs to the field of non-blast furnace iron smelting and comprehensive utilization of resources. The method comprises the following steps: 1) an iron-contained material and a reducing agent are added in mixed slag of blast furnace slag and molten steel slag for heating to reach a molten state; and oxide gas is sprayed for iron smelting by smelting reduction to treat most iron-contained material; and 2) an iron component, a calcium silicon component and a phosphorus component in the mixed slag are separated and recovered according to a reaction device. After smelting reduction, the reduced slag can serve as a cement additive, a cement regulator, a cement clinker or a cement clinker with high production additional value, so that the method realizes efficient comprehensive utilization of the resources, and is a new smelting reduction iron making method. The method uses smelting reduction of the mixed slag for production of pig iron or steel and phosphorus-enriched phases and thermal refining, is short in reaction time, high in metal recovery rate, low in production cost, high in raw material adaptability, high in handling quantity, environment-friendly and high in economic benefit, and can effectively achieve the goal of efficient recycling of metallurgic resources and heat energy.
Owner:NORTHEASTERN UNIV

Low-temperature tough ferrite nodular cast iron of 60 DEG C below zero and preparation method thereof

The invention provides a low-temperature tough ferrite nodular cast iron of 60 DEG C below zero and a preparation method thereof. The low-temperature tough ferrite nodular cast iron of 60 DEG C below zero comprises the following components in percentage by weight: 3.60-3.80 percent of C, 1.80-2.1 percent of Si, less than 0.08 percent of Mn, less than 0.025 percent of P, less than 0.01 percent of S, less than 0.02 percent of Ti, 0.3-0.7 percent of Ni, 0.03-0.05 percent of Mg residue, less than 0.01 percent of Re residue and the balance of Fe. The preparation method of the low-temperature tough ferrite nodular cast iron of 60 DEG C below zero comprises the following steps: 1, smelting, spheroidizing and inoculating pig iron, waste steel and spheroidized alloy in sequence; 2, pouring molten iron into a cavity from a spheroidizing bag, wherein the pouring temperature is 1,440-1,380 DEG C within 6 minutes from the end time of the spheroidizing treatment to the pouring end time; 3, performing annealing heat treatment on the low-temperature ductile iron of cast iron. The low-temperature ductile iron meanwhile has good toughness at the temperature of 60 DEG C below zero under the condition that high strength is kept, and the standard requirements corresponding to QT400-18AL are met.
Owner:CHANGZHOU HUADE MACHINERY

Process for separation and production of titanium-rich materials from titanium-containing blast furnace slag

InactiveCN1952188AFacilitate the realization of comprehensive utilizationRealize comprehensive utilizationProcess efficiency improvementMagnetic beadRoom temperature
A method for separating titanium from the slag containing titanium component, contains the following three steps: heating the slag in the slag tank, adding additives at the same time or after that, blowing oxidizing gases into the tank, stirring the slag constantly, causing titanium components selectively to enrich in perovskite phase, then controlling cooling rate for the slag cooling to room temperature, perovskite phase selectively growing up, finally, crushing the cooling condensate residue grinding and ore dressing perovskite to obtain titanium-rich material, magnetic-separating iron magnetic beads deposited on the metal slag to obtain vanadiferous iron. The process is reasonably designed with practical equipment easy to operate and can make use of the own energy of the slag to regulate the slag temperature, promote oxidation reaction in the slag, has high thermal efficiency, facilitate the promotion of selective enrichment of various titanium scattered in the phase of titanium for the deposition of ironic beads entrained in the slag, and is profit to the realization of comprehensive utilization of titanium, vanadium resources, and is easy for industrial production, is energy-saving and pollution-free.
Owner:隋智通

Vanadium titanium cast iron brake drum and preparation method thereof

The invention relates to a manufacturing technique of an automotive vanadium titanium cast iron brake drum with high strength and high abrasive resistance, and particularly relates to a preparation method of a vanadium titanium cast iron brake drum. The preparation method comprises the following steps: melting base iron, namely b y taking vanadium titanium pig iron, steel scrap, foundry returns, a carburant, ferrosilicon, ferromanganese and ferrochrome as furnace charge, adding the carburant to the furnace bottom; smelting the furnace charges by using a medium-frequency induction furnace to prepare the base iron; heating and purifying molten iron in an overheating manner after the molten iron is molten down, and then carrying out heat preservation at 1520-1530 DEG C; and carrying out drossing, adding a slag conglomeration agent to the surface to carry out heat preservation after drossing, and then adding a little of furnace charge, and adjusting the ingredients and the like of the molten iron. A little of furnace charge is added at the later smelting stage to increase the heterogeneous core technology, so that the chilling tendency of the molten iron is relieved, the graphitization ability of the molten iron is improved, and the inoculation effect is improved. A secondary inoculation treatment process of a launder and a pouring cup is adopted, so that the inoculation effect is improved, the graphite form is improved, carbide and ferrite are removed, and the content of pearlite is improved.
Owner:陈国

Method for reducing phosphorus by chloridization separation-weak of high phosphor iron ore

The invention relates to a chloridizing segregation-low-intensity magnetic separation method for reducing phosphorus of a high phosphorus iron ore. A chloridizing segregation-low intensity magnetic separation process is adopted to realize iron increase and phosphorous reduction in the method. A chlorinating agent and a reducing agent coke are added to the high phosphorus iron ore and mixed evenly, then chloridizing segregation roasting is carried out in a roasting furnace; the roasted product is water quenched and ball milled, and then separated by a low-intensity magnetic field magnetic separator, thus being capable of obtaining an iron ore concentrate with the iron grade more than 80%, the iron recovery rate more than 85% and the phosphorous content less than 0.20%. The iron ore concentrate powder can be taken as a raw material for smelting pig iron after being pelletized. Additionally, with regard to high phosphorus iron ores which contain sulfur or contain sulfur and arsenic at the same time, such as hematite, hematite-limonite ore, oolitic hematite-limonite ore, hematite, siderite and the like, the product iron ore concentrate with the sulfur content less than 0.20% and the arsenic content less than 0.04% can also be obtained.
Owner:昆明晶石矿冶有限公司

Furnace burden optimization method for iron-making system

The invention relates to a furnace burden optimization method, and particularly relates to a comprehensive proportioning optimization method for sintered ores and blast furnace burdens. The comprehensive proportioning optimization method is a six-in-one furnace burden optimization method for an iron-making system, comprising sintered ore metallurgical performance detection and analysis, sintering process proportioning optimization, sintered ore ingredient predication and analysis, blast furnace burden structure optimization, blast furnace proportioning calculation, iron-making system furnace burden structure multi-target optimization; the optimal proportioning ratios and the optimal ingredients of the various furnace burdens of sintering proportioning and blast furnace proportioning are determined; the problems of limit to a certain procedure of ore blending, sintering and iron-making, high cost and instable quality of the existing iron-making furnace burden optimization method are solved. The furnace burden optimization method disclosed by the invention overall plans the whole iron-making process, highly scientifically analyses, plans and calculates from the whole system, furthest reduces the cost, and finds a furnace burden optimization scheme for an iron-making system, which is low in pig iron production cost, excellent in products and high in yield.
Owner:NORTH CHINA UNIVERSITY OF SCIENCE AND TECHNOLOGY
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