2735 results about "Ductile iron" patented technology

The invention discloses a shield type coating composition, comprising a fire-proof powder mixture, a suspending agent, a binder and a carrier fluid, wherein the fire-proof powder composition consists of high temperature resistant components and functional components, and has a particle size of 200-325 meshes. The invention selects a reasonable fire-proof powder composition to prepare the shield type sand coating, thus achieving good sand burning resistance, and preventing the defects of recarburization on extra-low-carbon stainless steel piece surface and desulphurization on nodular cast iron piece surface, thereby realizing the aim of ensuring casting quality.

The invention discloses as-cast high-toughness ferrite nodular iron, which comprises the following components: 3.75 to 3.85 mass percent of C, 1.8 to 2.2 mass percent of Si, 0.08 to 0.3 mass percent of Mn, less than 0.03 mass percent of P, less than 0.015 mass percent of S, 0.015 to 0.035 mass percent of RE, 0.04 to 0.06 mass percent of Mg and the balance of iron and inevitable micro impurities. The as-cast high-toughness ferrite nodular iron has high toughness, high ferrite content, high spheroidization and high low-temperature performance and is particularly suitable for making wind and power castings. The invention also discloses a production method of the nodular iron, which comprises the following steps: smelting pig iron, waste steel and graphite carburetant; and adding a nodulizer,a pretreating agent and an inoculant for before-furnace treatment. The product cost is low and the production period is short.

The invention relates to a heat source or a heat sink unit with thermal ground coupling, comprising at least one ground probe arranged in the earth, whereby each earth probe is a probe tube made from several pile tube segments. An open dip tube or a U-shaped tube loop is arranged in the probe tube at the open lower end thereof. Said unit is characterized in that each pile tub segment is made from ductile cast iron, the pile tube segments re embodied such as to plug into each other at the ends thereof and each pile tube segment comprises, at the one end thereof, a conical outer circumference and, at the other end thereof, a sleeve embodied with a shoulder stop having a matching conical internal circumference, whereby the diameter thereof and the cone angle are such that on driving in the pile tube segments a positive and sealed connection between the pile tube segments is generated.

The present invention discloses compound high speed steel roll and its making process. The compound high speed steel roll consists of roll body and roll core compounded through central casting. The roll body is made of high speed steel comprising chemically C 1.8-2.8 (in wt%, same as below), Mo 4.0-8.0, V 3.0-7.0, Nb 1.5-4.0, Cr 6.0-12.0, RE 0.1-0.25, Ti 0.15-0.40, N 0.08-0.20, K 0.06-0.18, Si<2.0, Mn<2.0, S<0.05 and P<0.05, except Fe and inevitable impurity. The roll core is made of high strength nodular cast iron comprising chemically C 3.2-3.6 (in wt%, same as below), Si 1.8-2.4, Mn 0.4-0.8, Ni 0.3-1.2, Cr 0.3-0.8, Mo 0.2-0.5, Mg 0.03-0.08, RE 0.05-0.14, P<0.08 and S<0.03, except Fe and inevitable impurity. The compound high speed steel roll has high wear resistance, simple making process and high production efficiency.

The invention belongs to the field of steel rolling manufacture, specifically is a high-speed steel composite roll for strip mill in steel rolling industry and casting method thereof. The outer layer of the composite roll is made of high-speed steel, the middle layer is made of ductile cast iron base iron or graphite semisteel, the core is made of ductile cast iron. The invention employs centrifugal compound foundry technique, the roll is moulded by three times of casting. Constant centrifugal rotating speed is kept in centrifuge, the metal material of the outer layer and the middle layer are mould cast, and then the metal of the roll core is statically cast to form the final product. Compared with former dual-layer or other three-layer composite high-speed steel rolling rolls, the three layers of metal of the high-speed steel composite roll of the invention are well combined and have high strength; the optimal selection of the material of the middle layer improves the strength of the bonding layer, the carbide affecting the binding performance in the middle layer is reduced, the spreading of alloy element in the outer layer high-speed steel to the core, which affects the core material performance, is also effectively avoided by the middle layer, cracking and dropping off of the working layer in hot processing and rolling process are prevented as well.

The invention discloses a carbide-containing ausferrite spheroidal graphite cast iron grinding ball and a manufacturing method thereof, relating to a cast iron alloy containing spheroidal graphite. The grinding ball comprises the following chemical elements in percentage by mass: 3.3 to 3.7 percent of C, 2.4 to 3.3 percent of Si, 2.5 to 3.6 percent of Mn, 0.6 to 1.5 percent of Cr, less than 0.08 percent of P, less than 0.025 percent of S, 0.03 to 0.05 percent of Mg, 0.02 to 0.04 percent of Re and the balance of Fe. The preparation method of the grinding ball comprises the following steps of: (1) raw material preparation and smelting; (2) spheroidization and inoculation; and (3) isothermal quenching heat treatment. In the invention, a certain quantity of carbides and graphite balls are formed in a grinding ball casting-state structure by utilizing a sand lined metal casting technology; and an ausferrite base body with excellent comprehensive mechanical property is obtained by adopting an isothermal quenching technology; and as a certain quantity of carbides are distributed in the ausferrite base body, the carbide-containing ausferrite spheroidal graphite cast iron grinding ball has high wear resistance and toughness.

The invention belongs to the field of casting technologies and new materials and particularly relates to a high-strength high-tenacity cast-state QT700-10 and a production method thereof. Compared with ductile iron produced in the prior art, the high-strength high-tenacity cast-state QT700-10 has high strength and a high elongation rate, heat treatment is not needed, heavy metal, such as, Ni and Mo are not added in production, the tensile strength Rm in the cast state is larger than or equal to 700 MPa, the elongation rate A is larger than or equal to 10%, compared with the standard brand QT 450-10, the lowest tensile strength is improved by 55% under the same elongation rate; and compared with the standard brand QT 700-2, the lowest elongation rate is improved by four times under the same tensile strength. The high-strength high-tenacity cast-state QT700-10 can meet requirements of automobile ductile iron castings with high requirements for safety and comprehensive mechanical properties.

The invention discloses a diesel nodular cast iron crankshaft, which comprises the following components in mass percentage: 3.80 to 3.90 percent of w(C), 2.10 to 2.40 percent of w(Si), more than 0 and less than or equal to 0.30 percent of w(Mn), more than 0 and less than or equal to 0.060 percent of w(P), more than 0 and less than or equal to 0.020 percent of w(S), 0.60 to 0.80 percent of w(Cu), 0.20 to 0.30 percent of w(Mo), 0.020 to 0.040 percent of w(RE), 0.030 to 0.050 percent of w(Mg), and the balance being Fe. The nodular cast iron crankshaft can bear heavy load and constantly changing bending moment and torque actions, and has good mechanical property. The invention also provides a feederless casting process for the crankshaft, and cast parts produced by the casting process do not have the defect of shrinkage porosity at the root part and have reliable mechanical property and high yield.

The invention relates to an overlaying welding technology of an iron casting, in particular to an overlaying welding technology of a ductile cast iron roller. The technology comprises the following steps: (1), post-welding preparation: a, detecting cracks; b, controlling a welding material; and c, selecting a welding beveling; (2), welding: a, preheating the beveling within a range of 120mm to 180mm at a temperature range of 130 DEG C to 170 DEG C; b, adopting a DC reverse-connected arc welding machine for welding, using welding rods with the diameter of 3.2mm for welding a first-layer welding line and using welding rods with the diameter of 4mm for welding lines on subsequent layers; and (3), post-welding detection. The invention adopting the technologies, such as small currents, a plurality of stages, sectional welding, welding line hammering after welding, cooling speed reduction, and the like prevents welding line cracks and fusion region cracks from generating, prolongs the service life of products, obtains favorable economic benefits and solves the problems for the overlaying welding of mid-small cracks, and the like on the surface of the ductile cast iron roller.

The utility model relates to a composite art and apparatus for hard alloy and bimetal, wherein the hard alloy is made of C with the content from 1.5 to 3.8 percent, Cr with the content from 15 to 27 percent, high chromium foundry iron with the content Fe used as binder, WC or TIC particles by the powder metallurgy technique, wherein the C and Cr are both accounted for 10-40 percent, the rest is the high chromium foundry iron, the WC or the TIC has the content from 90 to 60 percent. The hard alloy proceed composite casting with the C with the content from 1.5 to 3.8 percent, the Cr with the content from 15 to 25 percent, the rest high chromium foundry iron and spheroidal graphite cast iron in the mould provided with an electro-magnetism induction heater outside. The recombination of two materials is achieved by directly heating to the hard alloy and base metal liquid via the induction heater in the process of casting. The hard alloy produced by the invention has better wetting property and less bulking difference to the base metal, and is capable of achieving good recombination with the base metal. The invention has the advantages of simple recombination technique, easy achievement of technique, good property of the recombination products and low manufacturing costs.

A coated cutting tool is composed of one or more layers of refractory compounds of which at least one layer is single-phase α-alumina with a pronounced columnar grain-structure and strong texture in the [300]-direction. The alumina layer is preferably deposited by CVD (Chemical Vapor Deposition) and the preferred microstructure and texture are achieved by adding a second metal halide, and a texture modifying agent, to the reaction gas. When coated cemented carbide cutting tools according to the invention are used in the machining of steel or cast iron, several important improvements compared to prior art have been observed, particularly in the machining of nodular cast iron.

The invention relates to the field of spheroidal graphite cast iron, in particular to high-strength low-temperature-resisting spheroidal graphite cast iron and a preparing method thereof. The spheroidal graphite cast iron comprises, by mass percent, 3.2% to 3.5% of carbon, 2.1% to 2.3% of silicon, 0.4% to 0.5% of manganese, 0.4% to 0.6% of copper, 0.2% to 0.4% of nickel, 0.2% to 0.4% of molybdenum, 0.04% to 0.06% of magnesium, 0.05% to 0.08% of chromium, 0.005% to 0.008% of titanium, 0.002% to 0.003% of vanadium, not larger than 0.04% of phosphorus, not larger than 0.02% of sulphur and the balance iron. The preparing method of the high-strength low-temperature-resisting spheroidal graphite cast iron comprises following steps: firstly, raw materials are smelted; secondly, spheroidizing treatment and inoculation are carried out; and thirdly, heat treatment is carried out. Through reasonable arrangement of all element components, the tensile strength of the spheroidal graphite cast iron is improved, a proper nucleating agent is prepared, internal inoculation matched with inoculation in a ladle is adopted, the inoculation effect is reinforced, meanwhile, during heat treatment, the heating temperature, the heat preservation time, the cooling rate and the manner are reasonably arranged, the strength and low temperature resistance of the iron are effectively improved, the spheroidal graphite cast iron is high in strength and excellent in low temperature resistance, and the preparing method is simple and efficient.

The invention discloses a large-section as-cast magnesium iron with low-temperature impact resistance and a production method thereof. Compared with the magnesium iron produced by the prior art, the large-section as-cast magnesium iron with the low-temperature impact resistance has high low-temperature impact ductility and high elongation, does not contain Ni and can meet the requirement of a large-section magnesium iron casting which has special requirements for resisting the temperature of minus 20 DEG C to minus 40 DEG C; the large -section as-cast magnesium iron with the low-temperature impact resistance produced by the method takes the plain cast iron as a raw material, has high ductility, the mechanical properties of the large-section as-cast magnesium iron meets or is superior to the requirements of GJS400-18-LT designtion in EN1563 standard.

The invention discloses an abrasion-resistance high-speed steel composite roller and a preparation method thereof, and belongs to the technical field of rollers. The composite roller forms a whole through roller body high-speed steel and roller core nodular cast iron by means of centrifuge composite casting. The roller body molten steel is controlled to comprise, by mass, 1.5%-2.4% of C, 3.5%-6.0% of Cr, 3.5%-6.0% of Mo, 3.5%-6.0% of V, 1.5%-3.5% of W, 0.6%-1.2% of Nb, 0.5%-1.2% of Ni, 0.3%-0.8% of Si, 0.3%-0.8% of Mn, 0-0.04% of S, 0-0.04% of P and the balance Fe. The roller body molten steel is deoxidized, external-furnace modification treatment is conducted on the molten steel through multi-element micro-alloy wires, and then pouring is conducted on a centrifugal machine to form the roller; the roller core is made of nodular cast iron, tempering is conducted on the roller after quenching, and therefore the characteristics of being high in hardness, high in toughness, good in abrasive resistance and the like are realized, and an excellent using effect is achieved.

A rock drilling bit for drilling bores in rock, more particularly to a percussion rock drilling bit. Specifically, a rock drilling bit having hard material cutting inserts affixed to an austempered ductile iron (ADI) drill body, and a method of drilling rock using said bit.

The invention relates to a composite roll for centrifugally casting high-chromium cast iron and a preparation method thereof, belonging to the technical field of the steel rolling. The composite roll comprises a roll external layer and a roll core. The chemical components of the materials of the roll external layer in terms of the percentage by weight are as below: 25-28 of alloy scrap iron of a high-nickel-chromium infinite chilled iron roll, 28-30 of carbon ferrochrome, 1.5-2.5 of mid-carbon ferromanganese, 2.5-3.5 of ferroboron, 0.5-0.8 of silicon-calcium-barium alloy, 0.2-0.4 of aluminum, 0.3-0.5 of ferrotitanium, 0.2-0.4 of rare earth ferrosilicon, 0.10-0.15 of zinc, 0.15-0.18 of magnesium and the balance of low-carbon waste steel sheet. The roll core is high-strength alloy cast iron or low-alloy ductile cast iron. The roll external layer and the roll core are formed through centrifugal composite casting. The roll has low production cost, contains a small number of impurities and has high degree of purity; the hardenability, the mechanical performance and the thermal fatigue of the roll can be improved; and the roll has long service life and low production cost.

The invention discloses a high-strength high-toughness ductile cast iron 600-10 and belongs to the technical field of cast iron metallurgy. The high-strength high-toughness ductile cast iron 600-10 comprises the following elements in percentages by mass: 3.48%-3.7% of C, 2.5%-2.7% of Si, 0.7%-1.0% of Mn, 0.019%-0.04% of P, 0.009%-0.02% of S, 0.054%-0.0648% of the sum of the rare earth elements, 0.04%-0.05% of Mg and the balance of Fe and unavoidable trace elements. The invention also discloses a production method of the high-strength high-toughness ductile cast iron 600-10. The high-strength high-toughness ductile cast iron 600-10 disclosed by the invention has the advantages of high strength and good toughness, the high-strength high-toughness ductile cast iron 600-10 is easily shaped and has other characteristics and the casting process is simple.

The invention discloses a smelting process of castings of wind energy equipment, which is suitable for the smelting production of castings of wind energy equipment with the wall thickness of 60 to 200mm and includes the following steps: a. new pig iron, scrap steel and carburants with special requirements are sent into a melting electric furnace for smelting; b. high temperature liquid iron is subjected to desulfurization treatment by a desulfurization agent; c. the desulfurized liquid iron is returned into a heat insulation electric furnace for component adjustment, and the carburant is added for carrying out pre-treatment of crystal nucleus to graphite in the liquid iron; d. spheroidization treatment is carried out to the liquid iron; e. an inoculant is added into the liquid iron for inoculation; f. the liquid iron is poured to casting sand mold; and g. the castings are naturally cooled to 500 to 550 DEG C for unpacking after finishing pouring. The smelting process of castings of wind energy equipment can increase the spheroidization efficiency of ductile iron castings used by the wind energy equipment, which causes the castings to have good intensity of tension, extensibility and high impact ductility in low temperature environments, thus meeting the requirements on the castings used by the wind energy equipment.

The invention discloses a carbide-containing austempered ductile iron plowshare, which uses austempered ductile iron as a raw material, wherein the ductile iron comprises the following chemical components in percentage by weight: 3.40 to 3.80 percent of C, 2.20 to 2.80 percent of Si, 0.20 to 0.50 percent of Mn, less than or equal to 0.03 percent of P, less than or equal to 0.02 percent of S, 0.03 to 0.04 percent of Mg, 0.01 to 0.02 percent of Re, 0.25 to 0.5 percent of Cr, and the balance of Fe; the graphite metallurgical structure in the ductile iron is characterized by a spheroidization rate of above grade-2, a graphite size of above grade-6 and a graphite quantity of more than 100 per square millimeters. The matrix of the ductile iron is martensite and lower bainite and residual austenite and carbide, wherein the carbide is less than 2 weight percent. The carbide-containing austempered ductile iron plowshare has the advantages of improving the conventional process for finely casting plowshares by using low alloy steel in the past, having a service life which is more than three times as long as that of the low alloy steel plowshares and a price as low as two thirds of that of the low alloy steel plowshares and greatly reducing agricultural production cost.