3554results about "Drilling machines and methods" patented technology

Apparatus and methods for a deployment valve used with an underbalanced drilling system to enhance the advantages of underbalanced drilling. The underbalanced drilling system may typically comprise elements such as a rotating blow out preventer and drilling recovery system. The deployment valve is positioned in a tubular string, such as casing, at a well bore depth at or preferably substantially below the string light point of the drilling string. When the drilling string is above the string light point then the upwardly acting forces on the drilling string become greater than downwardly acting forces such that the drilling string begins to accelerate upwardly. The deployment valve has a bore sufficiently large to allow passage of the drill bit therethrough in the open position. The deployment valve may be closed when the drill string is pulled within the casing as may be necessary to service the drill string after drilling into a reservoir having a reservoir pressure. To allow the drill string to be removed from the casing, the pressure produced by the formation can be bled off and the drill string removed for servicing. The drill string can then be reinserted, the pressure in the casing above the deployment valve applied to preferably equalize pressure above and below the valve and the drill string run into the hole for further drilling.

An apparatus for use downhole is disclosed that, in one configuration includes a downhole tool configured to operate in an active position and an inactive position and an actuation device, which may include a control unit. The apparatus includes a telemetry unit that sends a first pattern recognition signal to the control unit to move the tool into the active position and a second pattern recognition signal to move the tool into the inactive position. The apparatus may be used for drilling a subterranean formation and include a tubular body and one or more extendable features, each positionally coupled to a track of the tubular body, and a drilling fluid flow path extending through a bore of the tubular body for conducting drilling fluid therethrough. A push sleeve is disposed within the tubular body and coupled to the one or more features. A valve assembly is disposed within the tubular body and configured to control the flow of the drilling fluid into an annular chamber in communication with the push sleeve; the valve assembly comprising a mechanically operated valve and/or an electronically operated valve. Other embodiments, including methods of operation, are provided.

An expandable reamer apparatus and methods for reaming a borehole, wherein a laterally movable blade carried by a tubular body may be selectively positioned at an inward position and an expanded position. The laterally movable blade, held inwardly by blade-biasing elements, may be forced outwardly by drilling fluid selectively allowed to communicate therewith by way of an actuation sleeve disposed within the tubular body. Alternatively, a separation element may transmit force or pressure from the drilling fluid to the movable blade. Further, a chamber in communication with the movable blade may be pressurized by way of a downhole turbine or pump. A ridged seal wiper, compensator, movable bearing pad, fixed bearing pad preceding the movable blade, or an adjustable spacer element to alter expanded blade position may be included within the expandable reamer. In addition, a drilling fluid pressure response indicating an operational characteristic of the expandable reamer may be generated.

A cabled communication link for a drill string includes spaced apart adapter subs within the drill string and a cable connecting the adapter subs for communication of a signal therebetween. The cabled communication link may be drill pipe joints are interconnected within the drill string between adapter subs to form a piped communication link, whereby the cabled communication link establishes a pathway to the piped communication link for transmitting a signal through the drill string. The cabled communication link may also be in a non-wired section of the drill string is disposed between adapter subs, whereby the cabled communication link establishes a pathway for transmitting a signal through the non-wired section of the drill string. Inductive couplings are preferably used for communication across the adapter subs and wired drill pipe joints. Another aspect of the cabled communication employs wireless transceivers at or near the surface of the wellbore.

Embodiments of the invention generally relate to tools and methods for hanging and/or expanding liner strings. In one embodiment, a method of hanging a liner assembly from a previously installed tubular in a wellbore includes running the liner assembly and a setting tool into the wellbore using a run-in string. The setting tool includes an isolation valve and the liner assembly includes a liner hanger and a liner string. The method further includes sending an instruction signal from the surface to the isolation valve, wherein the isolation valve closes in response to the instruction signal and isolates a setting pressure in the setting tool from the liner string; and increasing fluid pressure in the setting tool, thereby setting the liner hanger.

Methods and systems are described for improved drilling operations through the use of real-time drilling data to predict bit wear, lithology, pore pressure, a rotating friction coefficient, permeability, and cost in real-time and to adjust drilling parameters in real-time based on the predictions. The real-time lithology prediction is made by processing the real-time drilling data through a multilayer neural network. The real-time bit wear prediction is made by using the real-time drilling data to predict a bit efficiency factor and to detect changes in the bit efficiency factor over time. These predictions may be used to adjust drilling parameters in the drilling operation in real-time, subject to override by the operator. The methods and systems may also include determining various downhole hydraulics parameters and a rotary friction factor. Historical data may be used in combination with real-time data to provide expert system assistance and to identify safety concerns.

The present invention relates to subterranean well stimulation. More particularly, the present invention relates to improved methods of stimulating subterranean formations during drilling operations. In some embodiments, the present invention discloses methods of stimulating a section of a subterranean formation comprising (a) forming at least a portion of a well bore that at least penetrates a section of the subterranean formation using a drilling operation; (b) stimulation a section of the subterranean; and (c) continuing the drilling operation. In other embodiments, the present invention discloses methods of stimulation a section of a subterranean formation comprising (a) forming at least a portion of a well bore that at least penetrates a section of the subterranean formation using a drilling operation; (b) stimulating a section of the subterranean formation; and (c) continuing the drilling operation.

A downhole tool is disclosed that functions as an underreamer, or alternatively, as a stabilizer in an underreamed borehole. An embodiment of the tool includes one or more moveable arms disposed within a body having a flowbore therethrough in fluid communication with the wellbore annulus. The tool alternates between collapsed and expanded positions in response to differential fluid pressure between the flowbore and the wellbore annulus. In one embodiment, the tool moves automatically in response to differential pressure. In a second embodiment, the tool must be selectively actuated before it is moveable. When the tool expands, the arms are preferably translated axially upwardly, while simultaneously being extended radially outwardly from the body. The expanded tool diameter is adjustable at the surface without changing components. The arms may include borehole engaging pads that comprise cutting structures or wear structures or both, depending upon the function of the tool.

The present invention generally relates to an apparatus and method of forming a wellbore. In one aspect, an expandable bit for use in a wellbore is provided. The expandable bit includes a body and a blade assembly disposed on the body. The blade assembly is movable between a closed position whereby the expandable bit has a smaller outer diameter and an open position whereby the expandable bit has a larger outer diameter. The expandable bit further includes a release assembly for providing a secondary means to move the blade assembly from the open position to the closed position. In another aspect, a method of forming a wellbore is provided. In yet another aspect, an expandable apparatus for use in forming a wellbore is provided.

In one embodiment, a method for drilling a wellbore includes injecting drilling fluid into a top of a tubular string disposed in the wellbore at a first flow rate. The tubular string includes: a drill bit disposed on a bottom thereof, tubular joints connected together, a longitudinal bore therethrough, and a port through a wall thereof. The drilling fluid exits the drill bit and carries cuttings from the drill bit. The cuttings and drilling fluid (returns) flow to the surface via an annulus defined between the tubular string and the wellbore. The method further includes rotating the drill bit while injecting the drilling fluid; remotely removing a plug from the port, thereby opening the port; and injecting drilling fluid into the port at a second flow rate while adding a tubular joint or stand of joints to the tubular string. The injection of drilling fluid into the tubular string is continuously maintained between drilling and adding the joint or stand to the drill string. The method further includes remotely installing a plug into the port, thereby closing the port. The first and second flow rates may be substantially equal or different.

An expandable reamer apparatus for drilling a subterranean formation includes a tubular body, one or more blades, each blade positionally coupled to a sloped track of the tubular body, a push sleeve and a drilling fluid flow path extending through an inner bore of the tubular body for conducting drilling fluid therethrough. Each of the one or more blades includes at least one cutting element configured to remove material from a subterranean formation during reaming. The push sleeve is disposed in the inner bore of the tubular body and coupled to each of the one or more blades so as effect axial movement thereof along the track to an extended position responsive to exposure to a force or pressure of drilling fluid in the flow path of the inner bore. Other embodiments of the expandable reamer apparatus are provided.

An expandable reamer apparatus for drilling a subterranean formation may include a tubular body, one or more blades, each blade positionally coupled to a sloped track of the tubular body, a push sleeve and a drilling fluid flow path extending through an inner bore of the tubular body for conducting drilling fluid therethrough. Each of the one or more blades may be configured to ream a subterranean formation. The push sleeve may be disposed in the inner bore of the tubular body and coupled to each of the one or more blades so as effect axial movement thereof along the track to an extended position responsive to exposure to a force or pressure of drilling fluid in the flow path of the inner bore. Each blade may include one or more roller elements for reaming a wellbore.

A rotary drill bit for drilling subterranean formations configured with at least one protective structure proximate to the rotationally leading and trailing edges of a gage trimmer, wherein the at least one protective structure is positioned at substantially the same exposure as its associated gage trimmer. Particularly, the apparatus of the present invention may provide protection for gage trimmers during drilling, tripping, and/or rotation within a casing; i.e., when changing a drilling fluid. Protective structures may be configured and located according to anticipated drilling conditions including helix angles. In addition, a protective structure may be proximate to more than one gage trimmer while having a substantially equal exposure to each associated gage trimmer. Methods of use and a method of rotary bit design are also disclosed.

A system and method for controlling operation of a drilling rig having a control management system, comprises programming the control system with at least one resource module, the at least one resource module having at least one operating model having at least one set of programmed operating rules related to at least one set of operating parameters. In addition, the system and method provide an authenticating hierarchical access to at least one user to the at least one resource module.

An electric driven hydraulic fracking system is disclosed. A pump configuration includes the single VFD, the single shaft electric motor, and the single hydraulic pump mounted on the single pump trailer. A controller associated with the single VFD and is mounted on the single pump trailer. The controller monitors operation parameters associated with an operation of the electric driven hydraulic fracking system as each component of the electric driven hydraulic fracking system operates to determine whether the operation parameters deviate beyond a corresponding operation parameter threshold. Each of the operation parameters provides an indicator as to an operation status of a corresponding component of the electric driven hydraulic fracking system. The controller initiates corrected actions when each operation parameter deviates beyond the corresponding operation threshold. Initiating the corrected actions when each operation parameter deviates beyond the corresponding operation threshold maintains the operation of the electric driven hydraulic fracking system.

An electric driven hydraulic fracking system is disclosed. A pump configuration that includes the single VFD, the single shaft electric motor, and the single hydraulic pump that is mounted on the single pump trailer. The single VFD converts the electric power of at least 13.8 kV to a VFD rated voltage level of at least 4160V and drives the single shaft electric motor at the VFD voltage level of up to 4160V to control the operation of the single shaft electric motor and the single hydraulic pump. The single shaft electric motor drives the single hydraulic pump with the rotation at the rated RPM level of at least 750 RPM. The single hydraulic pump continuously pumps the fracking media into the well at the HP level of at least 5000 HP. The single hydraulic pump operates on a continuous duty cycle to continuously pump the fracking media at the HP level of at least 5000 HP.

A downhole tool assembly is configured for repeated and selective hydraulic actuation and deactuation. A piston assembly is configured to reciprocate axially in a downhole tool body. The piston assembly reciprocates between a first axial position and second and third axial positions that axially oppose the first position. The downhole tool is actuated when the piston assembly is in the third axial position and deactuated when the piston assembly is in either of the first or second axial positions. A spring member biases the piston assembly towards the first axial position while drilling fluid pressure in the tool body urges the piston assembly towards the second and third axial positions. Downhole tool actuation and deactuation may be controlled from the surface, for example, via cycling the drilling fluid flow rate.

A flexible track drilling machine employs a pair of rails that are flexible in one direction to conform to a non-flat workpiece surface and are substantially stiff in a direction parallel to the workpiece surface. The rails are attached to the workpiece by vacuum cups spaced along each rail. An X-axis carriage is slidably mounted on the rails by rollers mounted on flexible spring plates affixed to the carriage. A drill or other device to be positioned is mounted on a Y-axis carriage that is slidably connected to the X-axis carriage. The three-dimensional surface of the workpiece is mathematically transformed into a two-dimensional flat pattern, and the positioning of the carriages is controlled based on the flat pattern.

A portable drilling rig apparatus includes a rig floor having a pedestal structure thereon, the pedestal structure comprising a lower pivot point and a lower attachment point and wherein the pedestal structure is configured to be rotated to a vertical position about the lower pivot point. The drilling rig further includes a mast structure having a mast pivot point at a lower end of the mast structure wherein the mast pivot point is configured to be pinned to an upper pivot point of the pedestal structure.

Embodiments of systems, program products, and methods for controlling drilling fluid parameters are provided. These embodiments, for example, provide dynamic density control with highly adaptive, real-time, process-control and are scalable to any rig, large or small, on land or water. Combined static and dynamic stresses and displacements can be determined continuously at strategic locations in and around the wellbore of a well so that insitu and operational induced pressure window limitations at specific weak-points or other locations of interest are controlled.

Overburden drilling equipment for drilling a hole includes a down-the-hole hammer formed by a cylinder and a piston reciprocating in the cylinder due to pressurized water being directed alternately to the upper and lower ends of the piston. Each downward stroke inflicts an impact blow upon an anvil portion of a drill bit extending upwardly within the lower portion of the cylinder. A drill chuck is mounted at a lower end of the cylinder to receive the drill bit. A generally cylindrical casing shoe is attached to a casing and is rotatably connected to the drill bit to be longitudinally advanced thereby during drilling operation. The drill chuck includes at least one key which defines the largest radius of the drill chuck. The casing includes a diametrically reduced portion which has at least one keyway therein. The key and the diametrically reduced portion retain the hammer longitudinally in relation to the drill bit.

An electric driven hydraulic fracking system is disclosed. A pump configuration that includes the single VFD, the single shaft electric motor, and the single hydraulic pump that is mounted on the single pump trailer. A pump configuration includes a single VFD configuration, the single shaft electric motor, and the single shaft hydraulic pump mounted on the single pump trailer. The single VFD configuration converts the electric power at the power generation voltage level distributed from the power distribution trailer to a VFD voltage level and drives the single shaft electric motor to control the operation of the single shaft electric motor and the single hydraulic pump. The VFD voltage level is a voltage level that is required to drive the single shaft electric motor. The VFD configuration also controls operation of the auxiliary systems based on the electric power at the auxiliary voltage level.

In one aspect, the invention provides a method for modeling the performance of a fixed cutter bit drilling an earth formation. In one embodiment, the method includes selecting a drill bit and an earth formation to be represented as drilled, simulating the bit drilling the earth formation, displaying the simulating, and adjusting at least one parameter affecting the performance. The method of design is used to make a fixed cutter drill bit. In another embodiment the method includes numerically rotating the bit, calculating bit interaction with the earth formation during the rotating, and determining the forces on the cutters during the rotation based on the calculated interaction with earth formation and empirical data.

A method associated with the production of hydrocarbons. In one embodiment, a method for drilling a well is described. The method includes identifying a field having hydrocarbons. Then, one or more wells are drilled to a subsurface location in the field to provide fluid flow paths for hydrocarbons to a production facility. The drilling is performed by (i) estimating a drill rate for one of the wells; (ii) determining a difference between the estimated drill rate and an actual drill rate; (iii) obtaining mechanical specific energy (MSE) data and other measured data during the drilling of the one of the wells; (iv) using the obtained MSE data and other measured data to determine one of a plurality of limiters that limit the drill rate; (v) adjusting drilling operations to mitigate one of the plurality of limiters; (vi) and iteratively repeating steps (i)-(v) until the subsurface formation has been reached by the drilling operations.

An improved mast arrangement for a mobile multi-function rig has a winch line extending from an upper end of the mast and a traveling block supported thereon. A trolley mountable on the mast is adapted for coupling to the traveling block. The trolley works primarily as a guide for a given load, and therefore is of a lightweight design since loads mounted to the trolley are transferred directly to the traveling block and the supporting winch line. The trolley provides the capability to readily switch between various rig operations, including manipulating coiled tubing with an injector, setting surface casing using a top drive, operating the winch and traveling block for joined pipe operations, and interchanging between top drive and joined pipe operations without removing the top drive from the mast or rig. The rig can run deeper joined pipe applications than previous mobile rigs by providing means for employing the top drive, namely the trolley is adapted to counteract the torsion exerted by the top drive during operation. The trolley is able to work the entire length of the mast after quickly parking the injector near the bottom of the mast. The winch and traveling block have unobstructed travel along the entire length of the mast without disengaging the trolley from the mast and with the injector parked near the bottom end.

A communication adapter is disclosed that provides for removable attachment to a drilling component when the drilling component is not actively drilling and for communication with an integrated transmission system in the drilling component. The communication adapter comprises a data transmission coupler that facilitates communication between the drilling component and the adapter, a mechanical coupler that facilitates removable attachment of the adapter to the drilling component, and a data interface.

A bore hole underreamer is provided having a hollow body with a longitudinal axis, which has an external wall, at least two cylindrical bores provided through the external wall and whose axes are transverse to the longitudinal axis. Each of the bores have a cylindrical widening arm for widening the hole, which is arranged in the bore like a hydraulic piston, so as to be able to slide therein between an active position and an inactive position. The underreamer has a locking member which can occupy a locking position in which this member locks the arms in their inactive position, and which, when it is released, can leave the locking position under a thrust from at least one of the arms subjected to the pressure capable of pushing the arm into its active position.

A rotary drag bit includes a primary cutter row comprising at least one primary cutter, and at least two additional cutters configured relative to one another. In one embodiment, the cutters are backup cutters of a cutter group located in respective first and second trailing cutter rows, oriented relative to one another, and positioned to substantially follow the at least one primary cutter. The rotary drag bit life is extended by the backup cutter group, making the bit more durable and extending the life of the cutters. In other of the embodiments, the cutters are configured to selectively engage a subterranean formation material being drilled, providing improved bit life and reduced stress upon the cutters. Still other embodiments of rotary drag bits include backup cutter configurations having different backrake angles and siderake angles, including methods therefor.

The invention discloses a reaming screw drill tool for orientation. The reaming screw drill tool comprises a rotor, a shell, a centralizer and a reaming cutter, wherein the centralizer is arranged on the shell and provided with a plurality of first guide holes in the radial direction and first pistons arranged in the first guide holes, and the first pistons are connected with correcting blocks; the reaming cutter is arranged at the head end of the rotor and provided with a plurality of second guide holes in the radial direction and second pistons arranged in the second guide holes, and second pistons are connected with cutting cutter wings; an inner hole in the rotor segment where the centralizer and the reaming cutter are located is a mud hole, and a sealing cavity is communicated with the first guide holes and the second guide holes through the mud hole. The screw drill tool has good correcting adaptability.

The invention relates to a handle for an electric tool. The handle according to the invention has at least one detecting unit.