3185 results about "Drill string" patented technology

An actively controlled rotary steerable drilling system for directional drilling of wells having a tool collar rotated by a drill string during well drilling. A bit shaft has an upper portion within the tool collar and a lower end extending from the collar and supporting a drill bit. The bit shaft is omni-directionally pivotally supported intermediate its upper and lower ends by a universal joint within the collar and is rotatably driven by the collar. To achieve controlled steering of the rotating drill bit, orientation of the bit shaft relative to the tool collar is sensed and the bit shaft is maintained geostationary and selectively axially inclined relative to the tool collar during drill string rotation by rotating it about the universal joint by an offsetting mandrel that is rotated counter to collar rotation and at the same frequency of rotation. An electric motor provides rotation to the offsetting mandrel with respect to the tool collar and is servo-controlled by signal input from position sensing elements such as magnetometers, gyroscopic sensors, and accelerometers which provide real time position signals to the motor control. In addition, when necessary, a brake is used to maintain the offsetting mandrel and the bit shaft axis geostationary. Alternatively, a turbine is connected to the offsetting mandrel to provide rotation to the offsetting mandrel with respect to the tool collar and a brake is used to servo-control the turbine by signal input from position sensors.

Apparatus and methods for a deployment valve used with an underbalanced drilling system to enhance the advantages of underbalanced drilling. The underbalanced drilling system may typically comprise elements such as a rotating blow out preventer and drilling recovery system. The deployment valve is positioned in a tubular string, such as casing, at a well bore depth at or preferably substantially below the string light point of the drilling string. When the drilling string is above the string light point then the upwardly acting forces on the drilling string become greater than downwardly acting forces such that the drilling string begins to accelerate upwardly. The deployment valve has a bore sufficiently large to allow passage of the drill bit therethrough in the open position. The deployment valve may be closed when the drill string is pulled within the casing as may be necessary to service the drill string after drilling into a reservoir having a reservoir pressure. To allow the drill string to be removed from the casing, the pressure produced by the formation can be bled off and the drill string removed for servicing. The drill string can then be reinserted, the pressure in the casing above the deployment valve applied to preferably equalize pressure above and below the valve and the drill string run into the hole for further drilling.

The present invention is an apparatus for use in drilling operations. It uses an under-reamer having a plurality of elongated arms with cutting elements at the ends of the arms for enlarging a previously drilled borehole drilled by a drill bit. One or more stabilizers in close proximity to the under-reamer provide stability to the under-reamer and the drill bit. The stabilizer could be rotating or non-rotating; and could be positioned between the under-reamer and the drill bit, or above the under reamer or above a directional device on the drillstring. The cutting arms are selectively operable to perform the enlargement. The stabilizer may be provided with members that closely fit the size of the borehole.

Systems and methods for downhole communication and measurement utilizing an improved metallic tubular having an elongated body with tubular walls and a central bore adapted to receive a run-in tool. The tubular including slotted stations to provide through-tubular signal transmission and / or reception. Hydraulic isolation between the interior and exterior of the tubular is provided by pressure barrier means at the slotted stations. Sensors and / or sources are mounted on the run-in tool, which is adapted for transmission through a drill string to engage within the tubular in alignment with the slotted stations. A run-in tool configuration includes a modulator for real-time wireless communication with the surface and / or remote downhole tools. A tubular and run-in tool configuration also includes inductive couplers for wireless signal data transfer. A method for measuring a formation characteristic utilizing a run-in tool adapted with an interchangeable end segment for multi-mode downhole transport. Methods for sealing an opening on the surface of a tubular having an elongated body with tubular walls and a central bore.

Method and apparatus for drilling a directional or horizontal wellbore in a hydrocarbon formation using concentric drill string having an inner pipe and an outer pipe defining an annulus there between. A bottomhole assembly comprising a directional drilling means such as an air hammer or a rotary drill bit and driving system is provide at the lower end of the concentric drill string and drilling medium is delivered through the annulus or inner pipe for operating the directional drilling means to form a borehole. Exhaust drilling medium, drilling cutting and hydrocarbon are removed from the wellbore by extracting the exhaust drilling medium, drilling cutting and hydrocarbon through the other of the annulus or inner pipe.

A system and method for monitoring underground drilling in which vibration is monitored by creating a model of the drill string using finite element techniques or finite difference techniques and (i) predicting vibration by inputting real time values of operating parameters into the model, and then adjusting the model to agree with measured vibration data, (ii) predicting the weight on bit and drill string and mud motor speeds at which resonance will occur, as well as when stick-slip will occur, so that the operator can avoid operating regimes that will result in high vibration, (iii) determining vibration and torque levels along the length of the drill string based on the measured vibration and torque at one or more locations, (iv) determining the remaining life of critical components of the drill string based on the history of the vibration to which the components have been subjected, and (v) determining the optimum drilling parameters that will avoid excessive vibration of the drill string.

A cabled communication link for a drill string includes spaced apart adapter subs within the drill string and a cable connecting the adapter subs for communication of a signal therebetween. The cabled communication link may be drill pipe joints are interconnected within the drill string between adapter subs to form a piped communication link, whereby the cabled communication link establishes a pathway to the piped communication link for transmitting a signal through the drill string. The cabled communication link may also be in a non-wired section of the drill string is disposed between adapter subs, whereby the cabled communication link establishes a pathway for transmitting a signal through the non-wired section of the drill string. Inductive couplings are preferably used for communication across the adapter subs and wired drill pipe joints. Another aspect of the cabled communication employs wireless transceivers at or near the surface of the wellbore.

Methods are described using resistivity ahead of a drill bit measurements obtained while drilling a subterranean well using a drilling mud. Resistivity data ahead of the bit is gathered during drilling and prior to penetrating a region of interest of a known subterranean formation using the drill bit and the drilling mud. The drill string progresses at known dip and azimuth angles toward the subterranean formation. The resistivity data is used to determine pore pressure ahead of the drill bit in the formation as a function of resistivity ahead of the drill bit in the formation while the drill bit advances toward but before the bit penetrates the formation while drilling. In certain embodiments, the methods include redirecting the drill bit while drilling toward locations in the formation where pore pressure is within an acceptable range. In other embodiments, a drilling mud parameter is adjusted based on the pore pressure in front of the bit.

An apparatus and method useful for acquiring information from a subsurface formation penetrated by a wellbore contemplate the use of a tubular body adapted for connection within a drill string disposed in the wellbore. The tubular body is equipped with one or more protuberances (e.g., ribs) defining an expanded axial portion. A probe is carried by the tubular body at or near a first location within the expanded axial portion of the body where the cross-sectional area of the expanded axial portion is a minimum. The probe is movable between retracted and extended positions. In another aspect, the inventive apparatus may further include a cover releasably-secured about the probe for protecting the probe while drilling. In a further aspect, the inventive apparatus may include a shearable backup support carried by the tubular body azimuthally opposite the probe permitting release of the apparatus from the wellbore in the event of a failure. In yet another aspect, the probe is at least partially carried within a debris-clearing channel formed in a protruding portion of the tubular body to promote free movement of the probe within the wellbore.

The disclosure has application for use in conjunction with an operation of drilling an earth borehole using: a drilling rig, a drill string having its generally upper end mechanically coupleable with and suspendable from the drilling rig, and a bottom hole assembly adjacent the lower end the drill string, the bottom hole assembly including a drill bit at its lower end. A method is set forth for obtaining information about at least one parameter sensed at the bottom hole assembly, including the following steps: providing at least one measuring device in the bottom hole assembly, the at least one measuring device producing measurement data representative of a measured condition at the bottom hole assembly; providing an uphole processor system at the earth's surface; providing a drill string telemetry system coupled with the at least one measuring device and coupled with the uphole processor system; and transmitting the data from the measuring device to the uphole processor system via the drill string telemetry system.

A drilling system includes a steerable bottomhole assembly (BHA) having a steering unit and a control unit that provide dynamic control of drill bit orientation or tilt. Exemplary steering units can adjust bit orientation at a rate that approaches or exceeds the rotational speed of the drill string or drill bit, can include a dynamically adjustable articulated joint having a plurality of elements that deform in response to an excitation signal, can include adjustable independently rotatable rings for selectively tilting the bit, and / or can include a plurality of selectively extensible force pads. The force pads are actuated by a shape change material that deforms in response to an excitation signal. A method of directional drilling includes continuously cycling the position of the steering unit based upon the rotational speed of the drill string and / or drill bit and with reference to an external reference point.

A method and apparatus for testing electromagnetic connectivity in a drill string are disclosed. The method includes transmitting a test signal down a transmission path in a drill string; receiving a reflection of the test signal; and determining from the reflection whether there is an interruption in the electromagnetic connectivity in the transmission path. In general, the apparatus includes a signal generator for generating a test signal into the drill string; a receiver for receiving the reflection of the test signal; and means for determining from the reflection whether there is an interruption in the electromagnetic connectivity in the transmission path. Preferably, a common coil is included through which the test signal generated by the signal generator may be transmitted into a drill string and through which a reflection of the test signal may be received.

The invention is a seal system for a coaxial cable and is placed within the coaxial cable and its constituent components. A series of seal stacks including load ring components and elastomeric rings are placed on load bearing members within the coaxial cable sealing the annular space between the coaxial cable and an electrical contact passing there through. The coaxial cable is disposed within drilling components to transmit electrical signals between drilling components within a drill string. The seal system can be used in a variety of downhole components, such as sections of pipe in a drill string, drill collars, heavy weight drill pipe, and jars.

A seal for a coaxial cable electrical connector more specifically an internal seal for a coaxial cable connector placed within a coaxial cable and its constituent components. A coaxial cable connector is in electrical communcation with an inductive transformer and a coaxial cable. The connector is in electrical communication with the outer housing of the inductive transformer. A generally coaxial center conductor, a portion of which could be the coil in the inductive transformer, passes through the connector, is electrically insulated from the connector, and is in electrical communication with the conductive core of the coaxial cable. The electrically insulating material also doubles as a seal to safegaurd against penetration of fluid, thus protecting against shorting out of the electrical connection. The seal is a multi-component seal, which is pre-compressed to a desired pressure rating. The coaxial cable and inductive transformer are disposed within downhole tools to transmit electrical signals between downhole tools within a drill string. The internal coaxial cable connector and its attendant seal can be used in a plurality of downhole tools, such as sections of pipe in a drill string, drill collars, heavy weight drill pipe, and jars.

A drill pipe having a box end having a tapered thread, and an internal shoulder and an external face for engagement with a drill pipe pin end having a tapered mating thread, and an external shoulder and an external face adapted for data acquisition or transmission. The relative dimensions of the box and pin ends are precisely controlled so that when the tool joint is made up, a repeatable reference plane is established for transmitting power and tuning downhole sensors, transducers, and means for sending and receiving data along the drill string. When the power or data acquisition and transmission means are located in the tool joint, the dimensions of the tool joint are further proportioned to compensate for the loss of cross-sectional area in order maintain the joints ability to sustain nominal makeup torque.

In one embodiment, a method for drilling a wellbore includes injecting drilling fluid into a top of a tubular string disposed in the wellbore at a first flow rate. The tubular string includes: a drill bit disposed on a bottom thereof, tubular joints connected together, a longitudinal bore therethrough, and a port through a wall thereof. The drilling fluid exits the drill bit and carries cuttings from the drill bit. The cuttings and drilling fluid (returns) flow to the surface via an annulus defined between the tubular string and the wellbore. The method further includes rotating the drill bit while injecting the drilling fluid; remotely removing a plug from the port, thereby opening the port; and injecting drilling fluid into the port at a second flow rate while adding a tubular joint or stand of joints to the tubular string. The injection of drilling fluid into the tubular string is continuously maintained between drilling and adding the joint or stand to the drill string. The method further includes remotely installing a plug into the port, thereby closing the port. The first and second flow rates may be substantially equal or different.

A method for drilling a borehole includes; providing a drill string of drill pipe including a center bore, a distal end, a bit assembly at the distal end; hanging a liner from the drill string, thereby forming an annular space between the drill string and the liner and with the bit assembly extending from a lower end of the liner; positioning the drill string with the liner attached thereto in a borehole such that a second annular space is formed between the liner and the borehole wall; operating the bit assembly to proceed with drilling the borehole; and circulating drilling fluid down through the center bore of the drill string out through the bit assembly and down through the second annular space between the liner and the borehole wall, the drilling fluid returning up through the annular space between the drill string and the liner.

A subsea gas separation system use in drilling an offshore well includes a subsea blowout preventor connected to the well and a gas separator connected to the blowout preventor near the seafloor. Gas released into the well bore during a well control event is removed at the separator and not returned with the drilling mud recirculated to the surface. A method offshore drilling includes a mud circulation circuit established leading down the drill string, through the drill bit, up the borehole, through a subsea pump, and to the surface through a return riser. The subsea pump is protected during critical well control events by removing gas released into the mud at a gas separator located upstream of the subsea pump and in communication with the blowout preventor.

A fluid can be tracked in a wellbore utilizing at least one WID tag, such as an LW tag or an RFID tag, entrained in the fluid. A WID tag reader can be disposed and / or displaced in the wellbore, for example, on a drill string or a casing string. A reader can be utilized to locate the at least one WID tag in the wellbore. A reader can be housed in a drill string sub. A fluid entrained with at least one WID tag can be utilized as a tracer fluid. A WID tag can be entrained in cement or a drilling or fracture fluid.

An electromagnetic antenna for Measurement-While-Drilling (MWD) applications is disclosed. The antenna can include several array elements that can act alone or together in various measurement modes. The antenna elements can be disposed in tool body recesses to be protected from damage. The antenna elements can include a ferrite plate crossed or looped by independent current carrying conductors in two or more directions forming a bi-directional or crossed magnetic dipole. Although disclosed as a MWD system conveyed by a drill string, basic concepts of the system are applicable to other types of borehole conveyance.

An apparatus in a drill string comprises an internally upset drill pipe. The drill pipe comprises a first end, a second end, and an elongate tube intermediate the first and second ends. The elongate tube and the ends comprising a continuous an inside surface with a plurality of diameters. A conformable metal tube is disposed within the drill pipe intermediate the ends thereof and terminating adjacent to the ends of the drill pipe. The conformable metal tube substantially conforms to the continuous inside surface of the metal tube. The metal tube may comprise a non-uniform section which is expanded to conform to the inside surface of the drill pipe. The non-uniform section may comprise protrusions selected from the group consisting of convolutions, corrugations, flutes, and dimples. The non-uniform section extends generally longitudinally along the length of the tube. The metal tube may be adapted to stretch as the drill pipes stretch.

A coaxial cable electrical connector more specifically an internal coaxial cable connector placed within a coaxial cable and its constituent components. A coaxial cable connector is in electrical communication with an inductive transformer and a coaxial cable. The connector is in electrical communication with the outer housing of the inductive transformer. A generally coaxial center conductor, a portion of which could be the coil in the inductive transformer, passes through the connector, is electrically insulated from the connector, and is in electrical communication with the conductive core of the coaxial cable. A plurality of bulbous pliant tabs on the coaxial cable connector mechanically engage the inside diameter of the coaxial cable thus grounding the transformer to the coaxial cable. The coaxial cable and inductive transformer are disposed within downhole tools to transmit electrical signals between downhole tools within a drill string. The internal coaxial cable connector can be used in a plurality of downhole tools, such as sections of pipe in a drill string, drill collars, heavy weight drill pipe, and jars.

A disposable telemetry cable deployment system for facilitating information retrieval while drilling a well includes a cable spool adapted for insertion into a drill string and an unarmored fiber optic cable spooled onto the spool cable and having a downhole end and a stinger end. Connected to the cable spool is a rigid stinger which extends through a kelly of the drilling apparatus. A data transmission device for transmitting data to a data acquisition system is disposed either within or on the upper end of the rigid stinger.

A method and apparatus for obstructing the passage of fluid within a fluid flow conduit and subsequently reconfiguring the tool to allow substantially full-bore passage therethrough. Pressure developed upstream of the obstruction can be utilized to operate pressure actuated tools such as liner hangers. Equipment used in subsequent wellbore operations such as drill pipe darts can pass undamaged through the opened port. In an embodiment, the flow through a tubular is obstructed by placing a ball on an expandable ball seat, developing a pressure differential across the ball seat, equalizing the pressure after the hydraulically actuated tool completes its function, and mechanically manipulating the drill string to open the expandable ball seat and allow the ball to pass through.

A system is disclosed for synchronizing a clock in a well containing a drill string with a clock located near the surface of the well. The system includes devices for transmitting and receiving a pair of acoustic signals between locations associated with each clock and processing those signals. The system determines the time of arrival of each acoustic signal by analyzing the shape of a function of the acoustic signal chosen from a group of functions suitable to determine a clock offset with millisecond accuracy.

The present invention generally provides a downhole tool with an improved means of transmitting data to and from the tool through the use of wired pipe capable of transmitting a signal and / or power between the surface of the well and any components in a drill string. In one aspect, a downhole tool includes a body, and a mandrel disposed in the body and movable in relation to the body. A conducive wire runs the length of the body and permits signals and / or power to be transmitted though the body as the tool changes its length.

A riser assembly includes a rotating control housing connected between an upper portion and a lower portion of a riser assembly, and a packing element rotatable with respect to the rotating control housing, wherein the packing element is configured to isolate an annulus of the lower portion from the upper portion when a drillstring is engaged through the packing element, and wherein the packing element is configured to be retrieved and replaced through the upper portion.

A system is disclosed for generating and transmitting data signals to the surface of the earth while drilling a borehole, the system operating by generating pressure pulses in the drilling fluid filling the drill string. The system is designed to maximize signal strength while minimizing the probability of jamming by drilling fluid particulates. The system uses a rotary valve modulator consisting of a stator with flow orifices through which drilling fluid flows, and a rotor which rotates with respect to the stator thereby opening and restricting flow through the orifices and thereby generating pressure pulses. The flow orifices with the stator in a "closed" position are configured to reduce jamming, and to simultaneously minimize flow area in order to maximize signal strength. This is accomplished by imparting a shear to the fluid flow through the modulator, and minimizing the aspect ratio and maximizing the minimum principal dimension of the closed flow area. A preferred embodiment and three alternate embodiments of the modulator are disclosed.

A method of drilling a wellbore includes drilling the wellbore through a formation by injecting drilling fluid through a drill string and rotating a drill bit. The drill string includes a shifting tool, a receiver in communication with the shifting tool, and the drill bit. The method further includes retrieving the drill string from the wellbore through a casing string until the shifting tool reaches an actuator. The casing string includes an isolation valve in an open position and the actuator. The method further includes sending a wireless instruction signal to the receiver. The shifting tool engages the actuator in response to the receiver receiving the instruction signal. The method further includes operating the actuator using the engaged shifting tool, thereby closing the isolation valve and isolating the formation from an upper portion of the wellbore.

A method of dynamically controlling open hole pressure within a wellbore having a drill string positioned therein. The method comprising the steps of pumping a fluid down the drill string, into an annulus formed by the drill string and the interior of the wellbore, and then subsequently up the annulus to the surface of the ground; selectively applying wellhead pressure to the annulus through selectively pumping an additional quantity of the fluid or a quantity of a secondary fluid across the annulus; and, controlling the application of wellhead pressure applied to the annulus by controlling one, or both, of (a) the operation of a wellhead pressure control choke, and (b) the flow rate of the additional quantity of fluid or the secondary fluid pumped across the annulus, to thereby maintain open hole pressure within a desired range.