402results about How to "Improve thermal fatigue resistance" patented technology

The invention relates to an austenitic stainless steel, a steel tube thereof and a manufacturing method thereof, wherein the austenitic stainless steel and the stainless steel tube comprise the components by mass percent: 0.060-0.14% of C, more than 0 and less than or equal to 0.50% of Si, more than 0 and less than or equal to 1.00% of Mn, less than 0.040% of P, less than 0.015% of S, 17.00-20.00% of Cr, 8.00-11.00% of Ni, 2.50-4.00% of Cu, 0.30-0.60% of Nb, 0.15-0.50% of Mo, 0.15-0.50% of Co, 0.05-0.14% of N, 0.001-0.01% of B, the rest of Fe and unavoidable impurity. The manufacturing method of the steel tube comprises: smelting and pouring to form steel ingots or continuously cast bloom, processing bar material, preparing tubular billet and further processing the steel tube; the method comprises the steps: the heating temperature of processing the bar material is 1250-1270 DEG C, heating temperature of preparing the tubular billet is 1100-1220 DEG C, and the finished product solid solution temperature is 1120-1190 DEG C. The austenitic stainless steel tube has high temperature creep strength and corrosion resisting performance at the high temperature.

The present invention discloses a series flux-cored wire for reparation and refabrication of large-size medium-high carbon steel components and parts. Its chemical composition includes (wt%) 5-10 of fluorite, 25-45% of high-carbon ferrochrome, 2-10% of high-carbon manganese iron, 5-8% of tantiron, 10-15% of ferro-molybdenum, 8-14% of rare earth oxide, 5-15% of metal nickel, 2-5% of ferrovanadium, 0.5-2% of graphite, 2-4% of chloride and 1-2.5% of aluminium-magnesium alloy. Its external covering adopts low-carbon steel tape.

The invention discloses an abrasion-resistance high-speed steel composite roller and a preparation method thereof, and belongs to the technical field of rollers. The composite roller forms a whole through roller body high-speed steel and roller core nodular cast iron by means of centrifuge composite casting. The roller body molten steel is controlled to comprise, by mass, 1.5%-2.4% of C, 3.5%-6.0% of Cr, 3.5%-6.0% of Mo, 3.5%-6.0% of V, 1.5%-3.5% of W, 0.6%-1.2% of Nb, 0.5%-1.2% of Ni, 0.3%-0.8% of Si, 0.3%-0.8% of Mn, 0-0.04% of S, 0-0.04% of P and the balance Fe. The roller body molten steel is deoxidized, external-furnace modification treatment is conducted on the molten steel through multi-element micro-alloy wires, and then pouring is conducted on a centrifugal machine to form the roller; the roller core is made of nodular cast iron, tempering is conducted on the roller after quenching, and therefore the characteristics of being high in hardness, high in toughness, good in abrasive resistance and the like are realized, and an excellent using effect is achieved.

The invention provides a high-boron high-speed steel roller material and a smelting process thereof. The smelting process of the high-boron high-speed steel roller material comprises the following steps: firstly, adopting Q235 waste steel, ferrotungsten, ferromolybdenum, ferrovanadium, high carbon ferro-chrome, metal copper, metal aluminum, calcium-silicon alloy, rare earth ferrosilicon magnesium alloy, ferrocolumbium, ferroboron, ferrosilicon, vanadium-nitrogen alloy, zirconium ferrosilicon and ferrotitanium as materials for smelting low-alloy high-speed molten steel in an electric furnace; then, adding the ferrovanadium and part of ferroboron to carry out alloying in a discharging process; finally, adding part of ferroboron and composite modificator in a casting ladle, adding the vanadium-nitrogen alloy, the zirconium ferrosilicon, the ferrosilicon and part of ferroboron in the casting process. The obtained casting piece has a little alloy elements, excellent abrasive resistance and good thermal fatigue resistance. When the high-boron high-speed steel roller material is used as a roller, the service life is prolonged by more than six times relative to a high nickel-chrome infinite cast-iron roller, and prolonged by 20% relative to a high-vanadium high-speed steel roller. Moreover, the roller is safe to use and reliable.

Belonging to the technical field of alloy steel preparation processes, the invention relates to an ultrahigh thermal conductivity wear-resistant hot stamping die steel and a manufacturing method thereof. Current hot stamping die steel on the market is mainly various improved H13, H11 and other high alloy hot work die steel. The steel provided by the invention comprises the following components by mass percent: 0.33-0.40% of C; less than 0.30% of Si; less than 0.30% of Mn; 1.0-2.0% of W; 4.0-5.0% of Mo; less than 0.30% of Cr; 0.10-0.20% of V; and the balance Fe and inevitable impurities. And in the impurity elements, S is smaller than or equal to 0.01%; P is smaller than or equal to 0.01%; and O is smaller than or equal to 30ppm. The steel is characterized in that: simple C, Mo and W are adopted as the main elements to coordinate the ratio of carbides; low Mn, low Cr and low Si content are maintained; after electric furnace smelting, electroslag remelting, annealing, high temperature homogenization, forging and annealing, the material has good machining properties; and after heat treatment, the material has excellent impact toughness, tempering stability and thermal fatigue performance. With ultrahigh thermal conductivity, the steel can be more suitable for hot stamping.

The invention relates to a manufacturing technique of an automotive vanadium titanium cast iron brake drum with high strength and high abrasive resistance, and particularly relates to a preparation method of a vanadium titanium cast iron brake drum. The preparation method comprises the following steps: melting base iron, namely b y taking vanadium titanium pig iron, steel scrap, foundry returns, a carburant, ferrosilicon, ferromanganese and ferrochrome as furnace charge, adding the carburant to the furnace bottom; smelting the furnace charges by using a medium-frequency induction furnace to prepare the base iron; heating and purifying molten iron in an overheating manner after the molten iron is molten down, and then carrying out heat preservation at 1520-1530 DEG C; and carrying out drossing, adding a slag conglomeration agent to the surface to carry out heat preservation after drossing, and then adding a little of furnace charge, and adjusting the ingredients and the like of the molten iron. A little of furnace charge is added at the later smelting stage to increase the heterogeneous core technology, so that the chilling tendency of the molten iron is relieved, the graphitization ability of the molten iron is improved, and the inoculation effect is improved. A secondary inoculation treatment process of a launder and a pouring cup is adopted, so that the inoculation effect is improved, the graphite form is improved, carbide and ferrite are removed, and the content of pearlite is improved.

The invention belongs to the field of material science and engineering and relates to a special flux-cored wire for carrying out preheating-free and heat treatment-free surfacing repair and reproducing on shaft and gear parts. The special flux-cored wire comprises the following chemical compositions in percentage by weight: 5 to 10 percent of fluorite, 20 to 40 percent of high-carbon ferrochrome, 5 to 10 percent of high carbon ferromanganese, 5 to 10 percent of ferrosilicon, 5 to 10 percent of ferromolybdenum, 10 to 15 percent of rare earth oxide, 15 to 20 percent of metallic nickel, 2 to 5 percent of ferrovanadium, 2 to 5 percent of ferrocolumbium, 2 to 5 percent of ferrotitanium, 0.1 to 0.5 percent of graphite, 5 to 15 percent of iron powder, 0.5 to 2 percent of nitride and 1 to 3 percent of aluminum magnesium alloy. A sheath of the special flux-cored wire is a low-carbon steel strip. The special flux-cored wire can be suitable for open arc welding or submerged arc welding. The series flux-core wire for surfacing can carry out surfacing repair and reproducing on the shaft and gear parts under the conditions that preheating is free before surfacing and heat treatment is free after surfacing. The surfacing metal has high crack resistance. The performance of the repaired parts is equal to or even superior to that of the original parts. The special flux-cored wire is convenient to use on site. The hardness range is between HRC20 and HRC45. The service life of the repaired parts is about 3 times longer than that of the original parts.

The invention discloses a grinding roller manufacturing/remanufacturing abrasion-resistant material and a preparation method thereof. A grinding roller is formed by a core roller body, a substrate abrasion-resistant layer, a transition layer and a roller face abrasion-resistant shape layer in a coupling mode. A core material is provided with the highly-abrasion-resistant modified boron-containing high-chromium cast iron substrate abrasion-resistant layer through casting and compounding. The substrate abrasion-resistant layer comprises, by mass, 1.75%-3.0% of C, 12.0%-18.0% of Cr, 0.2%-2.0% of B, 0.4%-0.8% of Mn, 0.4%-1.2% of Si, 0.30%-0.80% of Ni, 0.02%-0.04% of Mg, 0.03%-0.05% of Ce, 0.05%-0.10% of Ti, 0.006%-0.015% of N, 0-0.04% of S, 0-0.04% of P, and the balance Fe. Then surfacing of materials of the roller face abrasion-resistant shape layer is conducted on the surface of the transition layer. The roller face abrasion-resistant shape layer is formed by flux-cored wires through surfacing. The flux-cored wires comprises, by mass, 2.3%-3.5% of C, 14.0%-26.0% of Cr, 1.5%-2.0% of Ni, 0.8%-2.0% of Nb, 1.3%-2.0% of Mo, 1.2%-2.3% of Si, 1.0%-1.7% of Ti, 0.3%-1.0% of V, 0.2%-1.5% of B, 0-<0.007% of S, 0-0. 015% of P, and the balance Fe.

The invention relates to laser wire-filling local bionic-texture manufacturing method and equipment for metal functional surfaces, belongs to the field of processing of metal materials and aims to provide a technical method and a manufacturing device which are capable of effectively improving thermal fatigue resistance and wear resistance on the metal functional surfaces. For different metal base materials, by combining the automatic wire filling technology with the vision sensing and small-power laser technology, a novel method for manufacturing bionic texture on metal functional spatial curved surfaces is provided. In order to implement the mentioned technical method, strengthening equipment composed of a control unit, a vision system, an adjustable temperature heating wire feeding machine, a laser and a five-freedom-degree numerical-control worktable is researched, thermal fatigue resistance and wear resistance of the metal functional surfaces are effectively improved, cost performance is good and production efficiency is high.

The invention relates to a high-carbon gray cast iron automobile brake disk and a production method thereof. The high-carbon gray cast iron automobile brake disk comprises the following chemical components in percentage by weight: 3.7-3.8% of C, 0.5-0.8% of Mn, 0.3-0.5% of Cu, 0.1-0.2% of Cr, 0.2-0.4% of Mo, 1.6-2.0% of Si, 0.1-0.2% of N, 0.01-0.12% of P, 0.05-0.12% of S and the balance of Fe. The brake disk provided by the invention has the outstanding characteristics of small brake temperature rise, abrasion resistance, favorable heat fatigue resistance effect and the like; the performance of an automobile brake system can be obviously improved, and the service life can be obviously prolonged; and meanwhile, the potential safety hazard caused by ineffective brake due to high temperature can be effectively eliminated. Thus, the high-carbon gray cast iron automobile brake disk has high economic value.

A die with bionic non-smooth surface for high antiwear and thermal fatige resistant properties and easy demoulding features that the concave and convex unit bodies with the shapes of spherical crown, crater, or parelles or lattic strips are arranged on its working surface.

The invention relates to a novel material with ultra-high thermal conductivity for a hot-stamping die. The steels in the market for the hot-stamping die are mainly various types of improved H13 and H11 high-alloy hot work die steels. The steel in the invention comprises the following compositions in percentage by mass: 0.150-0.35% of C, less than or equal to 0.25% of Si, 0.08-0.20% of Mn,1.0-2.0% of W,2.0-4.5% of Mo, less than or equal to 0.30% of Cr,less than or equal to 0.02% of V and the balance of Fe and inevitable impurity elements, wherein S in the impurity elements is less than or equal to 0.005%, P in the impurity elements is less than or equal to 0.01 and O in the impurity elements is less than or equal to 30 ppm (parts per million). The invention is characterized in that simple elements i.e. C, Mo and W are used as the main elements, and proper proportion of carbide is adopted; the contents of Mn and Cr are maintained low, and the content of Si is maintained ultra-low; the steel has superior machining property after being subjected to electro-smelting, electro-slag remelting, annealing, high-temperature homogenization, forging and annealing; through thermal treatment (1060-1100 DEG C quenching and high-temperature annealing), the toughness of the steel can reach the toughness of common hot-stamping die steel such as H13, and the hardness, annealing stability and the fatigue property of the steel are more superior; particularly, the steel with lower coefficient of thermal expansion and ultra-high thermal conductivity is more suitable for hot stamping.

The invention relates to high-performance hot stamping die steel and a manufacturing process thereof. The high-performance hot stamping die steel comprises the following components of, in percentage by mass, 0.66% - 0.80% of C, 0.80% - 1.20% of Si, 0.20% - 0.50% of Mn, 5.00% - 6.50% of Cr, 1.50% - 2.00% of Mo, 0.40% - 0.80% of V, less than 0.015% of P, less than 0.015% of S and the balance Fe. Themanufacturing process of the die steel comprises the following steps of carrying out burdening, smelting, casting, electroslag remelting; carrying out high-temperature diffusion thermal treatment, multi-direction forging and hot machining and cooling control after forging; then carrying out secondary carbide refining thermal treatment and isothermal annealing treatment; and finally carrying out quenching and tempering thermal treatment. The high-performance hot stamping die steel and the manufacturing process thereof has the advantages that the hardenability, the thermal stability, the wear resistance and the thermal fatigue performance of the hot-work die steel are superior to the hardenability, the thermal stability, the wear resistance and the thermal fatigue performance of H13 steel,and the hot-work die steel can be machined into a large-scale hot stamping die with the single-piece weight reaching 5 tons or above, and the usability is good.

A drum break with bionic rough surface characters high friction index, anti-wear, anti-heat fatigue. On the surface of the drum break distribute knaggy units of height 0.15-0.5 mm in parallel or net. The structure and chemical components of the knaggy units increase the ability of anti-friction and anti-heat fatigue of the drum break. The structure of the knaggy units changes a surface friction to point friction therefore reduce wearniess of the drum break. The life this knagg drum break is 1.5-3 times of that of same material in smooth.

The invention discloses a manufacturing technology and device for an improved forged steel roller neck high nickel chrome molybdenum alloy cast composite roller. The roller comprises, by mass percent, 3.0%-3.6% of C, 0.60%-1.20% of Si, 0.30%-1.20% of Mn, 3.0%-5.0% of Ni, 1.0%-2.0% of Cr, 0.40%-1.2% of Mo, 0.1%-2% of W, 0.5%-1.0% of Cu, not larger than 0.05% of P, not larger than 0.03% of S, 0.04%-0.06% of Mg, 0.1%-0.3% of Nb, 0.1%-0.30% of Ti, 0.2%-0.6% of V, 0.05%-0.2% of B, 1.5%-2.5% of Ba, 1%-2% of Ca, 1%-3% of Sb, 0.02%-0.18% of N, 1.0%-2.0% of Y/RE and the balance Fe and inevitable micro elements. Yttrium base rare-earth nodulizing and Ba, Ca, and silicon iron composite inoculation are adopted, Nb, Ti, V, B and Sb are added for modification, and the mechanical performance of the roller is improved; by the adoption of the forged steel roller neck, the strength of the roller is improved, an induction heater is adopted to carry out in-mold whole heating casting on a core stick, a water cooled crystallizer is molded, a composite layer interface can be dynamically controlled, the technology is simple, the efficiency is high, power consumption is small, the cost is low, no composition segregation exists, and the service life of the roller is long.

This invention discloses a method for preparing particular carbide-texile high-carbon high-speed steel, which is composed of: C 1.5-3.0 wt.%, V 3.0-6.0 wt.%, W 4.0-8.0 wt.%, Mo 2.0-6.0 wt.%, Cr 4.0-8.0 wt.%, Nb 0-5.0 wt.%, Co 0-5.0 wt.%, RE 0.05-0.20 wt.%, Ti 0.1-0.3 wt.%, N 0.06-0.18 wt.%, Zn 0.01-0.05 wt.%, Mg 0.02-0.12 wt.%, Ni 0-1.0 wt.%, Si 0-2.0 wt.%, Mn 0-2.0 wt.%, P 0-0.05 wt.%, S 0-0.05 wt.% and Fe, wherein the total content of Nb and Co is within 2.5-5.0 wt.%. The method comprises: casting in an electric furnace, heating at 1020-110 deg.C for 2-4 h, air-cooling, normalizing, heating at 500-580 deg.C for 4-8 h, and air-cooling or furnace-cooling to room temperature to obtain martensite-based particular carbide-texile high-carbon high-speed steel. The steel has improved mechanical properties with tensile strength of 930-980 MPa, impact toughness of 12-15 J/cm2 and fracture toughness of 48-55 MPa, improved thermal fatigue resistance and excellent wear resistance.

The invention relates to a process for producing H13 hot work die steel, aiming to solve the problem that the present H13 hot work die steel universally has problems of 'good heat resistance and poor toughness or good toughness and poor heat resistance'. The chemical components of the 4Cr5MoSiV1(H13) hot work die steel are reasonably designed and adjusted to control the content of alloy elements such as Cr, Mo, V and Si and exert the interaction of the alloy elements, so that grains are thinned and distributed uniformly; meanwhile, by optimizing an electroslag remelting technology, a forging technology and a thermal treatment technology, the purity and compactness of the steel are improved, segregation is reduced, the mechanical property and isotropy of the steel are further improved, the heat uniformity of a forged part is ensured, a carbide ball structure with stable size and uniform distribution is obtained, and therefore the mechanical property and service life of a product are improved.

The invention relates to a surface modification processing method for the engine critical component, which belongs to the field of the steel surface chemistry thermal treatment processing technology. The processing method comprises: nitriding for the air valve finisher by using the plasma technology, adding carbon-containing gas in the nitrogen-containing gas at the late stage of nitriding and carrying out the nitrocarburizing, and placing the mould in the steam oxidizing furnace for surface oxidizing treatment. The mould treated by said technology has excellent mechanical property, improved surface hardness, improved compression resistance, improved wear resistance and improved thermal fatigue resistance.