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2489results about "Temperature control device" patented technology

Rolling method, system and equipment in full-closed mode and storage medium

The invention relates to the technical field of intelligent manufacturing, in particular to a rolling method, system and equipment in a full-closed mode and a storage medium, and the method comprises the steps that plate thickness and temperature data are collected in real time through a thickness measuring device integrated with a temperature sensor; predicting a future thickness change trend by using a temperature-sensitive deep learning model and combining historical working condition parameters; calculating a dynamic compensation gap sequence based on the prediction result, the target thickness and the compression roller characteristics, and driving a compression roller control system to adjust the gap; and feedback data after rolling are synchronously collected, model parameters are updated in a self-adaptive mode, and closed-loop control is formed. According to the full-closed mode rolling method, high-precision rolling is achieved through closed-loop control, and the quality and efficiency are improved.
Owner:BEIJING METALS TECHNOLOGY LTD CO

Roller cooling temperature control method and system

The invention relates to the technical field of roller cooling, and discloses a roller cooling temperature control method and system.The method comprises the steps that the length of a roller is obtained, and the roller is equally divided into N temperature monitoring areas according to the length of the roller; n pieces of detection temperature value data are obtained and preprocessed; inputting the detected temperature value data into a pre-trained state model for comparison, and obtaining a temperature prediction value; the optimal cooling water flow is calculated according to the temperature prediction value through an MPC controller; acquiring historical data of the roller, and inputting the historical data into the auto-encoder for reconstruction; inputting detection temperature value data collected in real time into the auto-encoder, and calculating a reconstruction error value; and determining a current cooling water flow control state based on the reconstruction error value, and compensating the cooling water flow to the MPC controller. The roller cooling efficiency is improved.
Owner:CHANGZHOU WANQIANG MACHINERY CO LTD

High-strength complex-phase hot-rolled wire rod for 1960MPa-grade stranded wire and manufacturing method of high-strength complex-phase hot-rolled wire rod

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 1960MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After high-carbon components containing trace B are designed, rolled and spun into a wire rod, online molten salt rapid quenching treatment is carried out, and the wire rod is firstly subjected to front-section molten salt treatment, so that the wire rod is cooled at the cooling speed of greater than or equal to 36 DEG C / s and enters a bainite and pearlite mixed phase region from an austenite state; the method comprises the following steps: quenching a steel wire rod to form a structure mainly comprising quenched bainite and a sorbite structure, carrying out rear-section molten salt treatment on the steel wire rod, increasing the molten salt temperature, promoting isothermal tempering of the quenched bainite and the sorbite structure, and carrying out roller way slow cooling to prepare the hot-rolled steel wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered sorbite, tempered bainite and ferrite, the composition system can be simplified, the strength and plasticity matching and rapid production of the wire rod are considered, the tensile strength is 1330-1380 MPa, the percentage reduction of area is 35%-40%, and the wire breaking risk in the wire drawing and twisting process of the stranded wire steel can be reduced.
Owner:JIANGSU YONGGANG GROUP CO LTD

Hot-rolled wire rod for 2060MPa-grade stranded wire and manufacturing method of hot-rolled wire rod

The invention relates to a hot-rolled wire rod for a 2060MPa-grade stranded wire and a manufacturing method of the hot-rolled wire rod. Mn-Cr high-carbon chemical component design and rolling spinning are performed to form a wire rod, then online molten salt isothermal phase change treatment is performed, the wire rod is firstly subjected to front-section molten salt treatment and enters a sorbite phase region from an austenite state to form a structure taking a sorbite structure as a main structure, and then the wire rod is subjected to rear-section molten salt treatment, so that the hot-rolled wire rod is obtained. The method comprises the following steps of: firstly, carrying out heat treatment on the residual austenite, promoting the unconverted residual austenite to be converted into a sorbite structure, simultaneously promoting isothermal tempering of the structure and fusing of a part of sorbite lamellas, and finally, slowly cooling through a roller way to prepare a hot-rolled wire rod of which a microscopic structure comprises a mixed structure consisting of tempered sorbite, tempered ferrite and fused sorbite, so that the material cost can be controlled; the high-strength and high-plasticity performance matching of the wire rod is improved, the tensile strength is 1370-1420 MPa, the percentage reduction of area is 35%-40%, and the mechanical property fluctuation is reduced, so that the wire breaking risk in stranded wire production is reduced, and efficient and stable production is promoted.
Owner:JIANGSU YONGGANG GROUP CO LTD

High-strength complex-phase hot-rolled wire rod for 2100MPa-grade stranded wire and manufacturing method of high-strength complex-phase hot-rolled wire rod

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2100MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod, after a C-Si-Mn-Cr-Mo high-carbon component system is rolled and spun into a wire rod, the wire rod is subjected to online molten salt strong quenching isothermal treatment, so that the wire rod is firstly subjected to front-section molten salt treatment and is cooled at a cooling speed of greater than or equal to 33 DEG C / s, and enters a bainite phase region from an austenite state; the method comprises the following steps: firstly, carrying out first-stage molten salt treatment to promote transformation of austenite into bainite, then carrying out later-stage molten salt treatment to form a structure mainly comprising bainite, carrying out isothermal tempering on the structure, reserving part of untransformed retained austenite, and finally, carrying out roller way slow cooling to promote transformation of the untransformed retained austenite into martensite, and carrying out tempering, the microstructure of the hot-rolled wire rod comprises a complex-phase structure composed of tempered bainite and tempered martensite, the tensile strength of the hot-rolled wire rod can reach 1435-1485 MPa, the percentage reduction of area of the hot-rolled wire rod is 31%-36%, off-line heat treatment of follow-up machining is avoided, and the risk of wire breakage is reduced.
Owner:JIANGSU YONGGANG GROUP CO LTD

Wide and thick steel plate for 700MPa-grade corrosion-resistant anti-fatigue marine tendon pipe and production method of wide and thick steel plate

The invention discloses a wide and thick steel plate for a 700MPa-grade corrosion-resistant anti-fatigue marine tendon pipe and a production method of the wide and thick steel plate. According to the component design of the wide and thick steel plate, CEIIW is controlled to be 0.41-0.47%, CEPcm is controlled to be 0.16-0.20%, low-Nb and low-Mo design is adopted, the phase change temperature is increased, and phase change of polygonal ferrite is promoted; rE solid solution, interface segregation and other effects are fully utilized to improve the strength and corrosion resistance, and the RE and Ca act together to purify molten steel and modify and disperse inclusions. On the basis of component design, low-temperature heating, rough rolling multi-stage thickness section high-temperature gradient deformation and low-temperature rolling, intermediate temperature-waiting blank rapid cooling after rough rolling is finished, finish rolling low-temperature deformation, multi-stage water cooling and other methods are adopted to obtain a microstructure of lath bainite, granular bainite and polygonal ferrite, and the proportion, size and distribution control of all phases is ideal; the method plays an important role in obtaining good comprehensive performance of the steel plate.
Owner:ANGANG STEEL CO LTD

High-strength complex-phase hot-rolled wire rod for 2060MPa-grade stranded wire and manufacturing method of high-strength complex-phase hot-rolled wire rod

The invention relates to a high-strength complex-phase hot-rolled wire rod for a 2060MPa-grade stranded wire and a manufacturing method of the high-strength complex-phase hot-rolled wire rod. After high-carbon chemical components containing trace V are designed, rolled and spun into a wire rod, the wire rod is cooled at a cooling speed of more than or equal to 33 DEG C / s through on-line molten salt semi-quenching treatment, enters a bainite and pearlite mixed phase region from an austenite state, and is subjected to hot rolling and hot rolling at a cooling speed of more than or equal to 33 DEG C / s; the method comprises the following steps: quenching bainite and a sorbite structure to form a structure mainly comprising the quenched bainite and the sorbite structure, then carrying out isothermal tempering, and finally carrying out roller way slow cooling to prepare the hot-rolled wire rod of which the microscopic structure comprises a complex-phase structure consisting of tempered sorbite and tempered bainite, so that a component system can be simplified, the material cost can be reduced, network carbides can be effectively controlled, and meanwhile, the complex-phase structure can be regulated and controlled; the high strength and plasticity of the wire rod are matched, the tensile strength is 1390-1440 MPa, the percentage reduction of area is 32%-37%, and the steel wire rod is used for manufacturing 2060 MPa grade stranded wires and other application fields and is beneficial to downstream wire drawing and twisting processing.
Owner:JIANGSU YONGGANG GROUP CO LTD

Wide and thick steel plate for 600MPa-grade high-performance marine riser and production method of wide and thick steel plate

The invention discloses a wide and thick steel plate for a 600MPa-grade high-performance marine riser and a production method of the wide and thick steel plate, according to the component design of the wide and thick steel plate, CEIIW is controlled to be 0.35%-0.41%, CEPcm is controlled to be 0.14%-0.18%, and beneficial influences on strengthening, phase change, microstructure, steel plate performance and post-welding performance are achieved; on the basis of component design, production methods of low-temperature heating, rough rolling multi-stage thickness section high-temperature gradient deformation and low-temperature rolling, intermediate temperature-waiting blank rapid cooling after rough rolling is finished, finish rolling low-temperature deformation, multi-stage water cooling and the like are adopted to obtain polygonal ferrite and batten bainite; the steel further comprises a small amount of granular bainite microstructures and dispersed fine precipitates, and the average height of deformed austenite does not exceed 15 microns; the problem of matching of comprehensive technical characteristics such as high strength, high toughness, high fatigue performance, corrosion resistance, strain resistance and good welding performance of the wide and thick steel plate for the high-performance marine oil and gas exploitation vertical pipe is solved.
Owner:ANGANG STEEL CO LTD

Hot-rolled coil plate for high-steel-grade low-cost 550 MPa-grade welded pipe and manufacturing method of hot-rolled coil plate

The high-steel-grade low-cost hot-rolled coil plate comprises the following chemical components: 0.040 to 0.065 percent of C, 0.20 to 0.35 percent of Si, 1.48 to 1.75 percent of Mn, less than or equal to 0.02 percent of P, less than or equal to 0.003 percent of S, 0.012 to 0.025 percent of Ti, 0.035 to 0.055 percent of Nb, 0.005 to 0.008 percent of RE, 0.15 to 0.20 percent of Cr, 0.0005 to 0.0020 percent of B, 0.002 to 0.004 percent of Mg, 0.025 to 0.050 percent of Als, less than or equal to 0.003 percent of Ca, less than or equal to 0.008 percent of N and the balance of Fe and inevitable impurities. The technological process comprises the steps of smelting, slab continuous casting, slab heating, rolling, cooling and coiling. Rt0.5 of the steel is 580-660 MPa, Rm is 650-750 MPa, A50 mm is larger than or equal to 28%, Rt0.5 / Rm is smaller than or equal to 0.90, the impact energy mean value Akv at the temperature of-40 DEG C is larger than or equal to 200 J, the drop weight DWTT mean value at the temperature of-20 DEG C is larger than or equal to 90%, the hardness value HV10 is smaller than or equal to 220, and the cold bending performance is qualified. The product provided by the invention has high strength and toughness and good welding performance, so that the product is more suitable for various complex and extreme service environments, and has higher safety in pipeline engineering.
Owner:ANGANG STEEL CO LTD

Hot-rolled coil plate for low-cost 450MPa-grade welded pipe and manufacturing method of hot-rolled coil plate

The invention discloses a low-cost 450MPa-grade hot-rolled coil plate for a welded pipe and a manufacturing method thereof, and the low-cost 450MPa-grade hot-rolled coil plate comprises the following chemical components: 0.08 to 0.10 percent of C, 0.2 to 0.4 percent of Si, 1.4 to 1.6 percent of Mn, less than or equal to 0.02 percent of P, less than or equal to 0.003 percent of S, 0.01 to 0.03 percent of Ti, 0.020 to 0.040 percent of Nb, 0.003 to 0.005 percent of RE, 0.15 to 0.25 percent of Cr, 0.002 to 0.004 percent of Mg, 0.01 to 0.04 percent of Als, less than or equal to 0.003 percent of Ca, less than or equal to 0.008 percent of N, less than or equal to 0.15 percent of (Nb + Ti + C + N) and the balance of Fe and inevitable elements. The manufacturing method comprises the steps of smelting, slab continuous casting, casting blank heating, rolling, cooling and coiling. The Rt < 0.5 > of the steel is 450-550 MPa, the Rm is 550-650 MPa, the A50mm is larger than or equal to 30%, the ratio of the Rt < 0.5 > to the Rm is smaller than or equal to 0.90, and the impact energy average value Akv at the temperature of-30 DEG C is larger than or equal to 200 J.
Owner:ANGANG STEEL CO LTD

Production method for controlling the shape of A514GrQ extra-thick plates for offshore platforms

This invention discloses a process for controlling the shape of A514GrQ extra-thick plates for offshore platforms. It uses 800-1000mm thick steel ingots, and after removing and cleaning the ingot risers, ensures uniform thickness of the ingot body, laying the foundation for obtaining steel plates with excellent flatness. The heating process is optimized to ensure uniform heating of the ingot head, middle, and tail, facilitating uniform deformation during rolling. Homogenized rolling is employed to reduce cooling water usage, limit the reduction per pass, and control the final rolling temperature, avoiding uneven internal stress and shape rebound in the steel plate. The final product is a 180-210mm thick steel plate with a maximum flatness ≤8mm and a lateral flatness ≤4mm within a length of 10000mm and a width of 2400mm, significantly reducing subsequent leveling tasks.
Owner:NANYANG HANYE SPECIAL STEEL CO LTD

High-strength ship plate with excellent firework performance and manufacturing method

According to the high-strength ship plate with the excellent firework performance and the manufacturing method, a low-carbon chemical component system is adopted, V-N, Ti and other refined grain elements are added, formation of a ferritic structure in steel is promoted, RE elements are added, and the purity of the steel is improved; the manufacturing method comprises the steps of smelting, continuous casting, reheating, rolling, accelerated cooling and stacking slow cooling, the rolling process adopts two-stage controlled rolling, the first-stage rolling adopts a high-temperature fast rolling and high-pressure reduction process, and the second-stage rolling adopts a fast rolling process with high finish rolling temperature; the steel plate produced by using the method has excellent comprehensive mechanical properties and fire performance, the yield strength is greater than 485MPa, and the tensile strength is 560-620MPa; the yield strength of the steel plate after fire work is larger than 475 MPa, the tensile strength is 551-610 MPa, the percentage elongation after fracture is larger than or equal to 25.5%, and the impact absorption energy at the temperature of-80 DEG C is larger than 200 J.
Owner:ANGANG STEEL CO LTD

Production method of steel plate for 440MPa-grade normalized ship body

The invention provides a production method of 440MPa-grade normalized high-strength structural steel for a ship body, and belongs to the field of ship body structural steel manufacturing, the production process route of the steel comprises smelting, die casting, rolling, rapid cooling, finishing, normalizing and tempering, the thickness of a produced steel plate is 8-20mm, and the steel comprises the following chemical components in percentage by mass: 0.06-0.10% of C; si: less than or equal to 0.40%; mn is equal to 0.90%-1.20%; less than or equal to 0.015% of P; s: < = 0.005%; the ratio of Ni to Cr is (0.90%-1.30%): (0.50%-0.65%); v is equal to 0.030 percent to 0.050 percent; cu is equal to 0.15%-0.35%; n is less than or equal to 0.0040%, and the balance is Fe and inevitable impurities. The microstructure of the steel is a bainite tempered structure and ferrite, and the average grain size of the ferrite is smaller than or equal to 10 micrometers. The yield strength of the steel is larger than or equal to 440 MPa, the tensile strength is larger than or equal to 600 MPa, the yield ratio is smaller than or equal to 0.75, the impact absorbing energy at the temperature of 60 DEG C below zero is larger than or equal to 200 J, the ductile-brittle transition temperature is not higher than 80 DEG C below zero, and a product has good corrosion resistance.
Owner:HUNAN VALIN XIANGTAN IRON & STEEL CO LTD

High-corrosion-resistance high-molybdenum stainless steel pipe machining process based on gradient carbide design

The invention relates to the technical field of high-corrosion-resistance stainless steel pipe processing, and discloses a high-corrosion-resistance high-molybdenum stainless steel pipe processing technology based on gradient carbide design, which comprises the following steps: applying an axial gradient magnetic field in a stainless steel pipe rolling process, and combining with dynamic strain rate matching rolling to promote molybdenum atom grain boundary migration and inhibit carbide coarsening, so as to obtain a high-molybdenum-resistance stainless steel pipe. Nano carbide smaller than or equal to 50 nm is formed on the surface layer, and submicron carbide of 200-500 nm is formed on the core part; after rolling, micro-arc oxidation and phosphonic acid group silane dipping are immediately carried out to form a self-repairing passivation film; and finally, an alternating magnetic field and pulse current are adopted for cooperative annealing, and a grain boundary molybdenum-poor region and residual stress are eliminated. Through magnetic field-chemical-thermal multi-field coupling, the material has erosion corrosion resistance of a gradient carbide structure, dynamic passive film self-repairing and low-temperature high toughness, and is suitable for long-acting protection of deep sea oil and gas pipelines.
Owner:HUNAN WANGKUN PIPE IND CO LTD

Low-cost high-surface cold-rolled dual-phase steel DP780 and production method thereof

The invention relates to the technical field of advanced high-strength steel for automobiles. The invention relates to cold-rolled dual-phase steel DP780 with low cost and high surface. The cold-rolled dual-phase steel DP780 comprises the following chemical components in percentage by mass: 0.10 to 0.15 percent of C, 0.20 to 0.40 percent of Si, 1.60 to 1.80 percent of Mn, less than or equal to 0.015 percent of P, less than or equal to 0.004 percent of S, 0.015 to 0.035 percent of Al, 0.010 to 0.025 percent of Ti, 0.005 to 0.015 percent of Nb, less than or equal to 0.006 percent of N, less than or equal to 0.0003 percent of H and the balance of iron and inevitable trace impurities. The invention further provides a production method of the low-cost high-surface cold-rolled dual-phase steel DP780. The production method comprises the technological processes of smelting, continuous casting, casting blank reheating, rough rolling, finish rolling, cooling and coiling after rolling, hot coil acid continuous rolling and rolled hard coil continuous annealing. The 780MPa-grade cold-rolled dual-phase steel has the beneficial effects that the 780MPa-grade cold-rolled dual-phase steel which is small in alloy adding amount and easy to control steelmaking casting, hot rolling and continuous annealing can be stably obtained, and the use requirements of automobile parts are met.
Owner:BAOSTEEL ZHANJIANG IRON & STEEL CO LTD +1

Preparation method of ultra-large 9Cr series ferrite heat-resistant seamless steel pipe and product thereof

The invention belongs to the technical field of seamless steel pipe manufacturing, and particularly relates to a preparation method of an ultra-large-specification 9Cr series ferrite heat-resistant seamless steel pipe and a product thereof. The preparation method of the ultra-large 9Cr series ferrite heat-resistant seamless steel pipe sequentially comprises the following working procedures of continuous casting, forging and pipe manufacturing. According to the continuous casting process, blast furnace molten iron and scrap steel serve as raw materials, and a continuous casting pipe blank is produced through an electric furnace, LF refining, VD vacuum treatment and round blank continuous casting machine pouring; the forging process comprises the steps of blanking, forging, annealing, perforating and the like to produce a pipe blank; the seamless steel pipe is produced through the procedures of heating, perforating, pipe rolling, pipe expanding, heat treatment, turning and the like in the pipe manufacturing procedure. And the prepared 9Cr series seamless steel tube is uniform in component and high in purity, so that the 9Cr series seamless steel tube has relatively high high-temperature strength, and the problems of unqualified flaw detection, non-uniform wall thickness, eccentricity and the like caused by alloy segregation in the prior art are solved.
Owner:JIANGSU LIANFENG ENERGY EQUIP +1

Hot-rolled wire rod for 2100MPa-grade stranded wire and manufacturing method of hot-rolled wire rod

The invention relates to a hot-rolled wire rod for a 2100MPa-grade stranded wire and a manufacturing method thereof, after a high-carbon and high-silicon component system is rolled and spun into a wire rod, the wire rod is cooled at a cooling speed of more than or equal to 31 DEG C / s through online molten salt sorbite regulation and control treatment, and enters a sorbite phase region from an austenite state; the method comprises the following steps of: forming a structure mainly comprising a sorbite structure, performing isothermal tempering, promoting fusing of a part of sorbite lamellas, and finally performing roller way cover opening and slow cooling to prepare the hot-rolled wire rod of which the microscopic structure comprises a mixed structure consisting of tempered sorbite, tempered ferrite and fused sorbite, so that alloy components can be simplified, and the strong plasticity matching and the structure uniformity of the wire rod can be improved; the tensile strength is 1420-1470 MPa, the percentage reduction of area is 36%-41%, the composite material is used for the application field of manufacturing 2100 MPa grade stranded wires and the like, off-line heat treatment can be avoided, and the risk of wire breakage during downstream drawing and twisting is reduced.
Owner:JIANGSU YONGGANG GROUP CO LTD

Device and process for hot-warm wave flat rolling of titanium-steel composite plate

The invention relates to the technical field of metal composite material rolling, and discloses equipment and a process for hot-warm wave flat rolling of a titanium steel composite plate. The rolling assembly comprises a first rolling piece and a second rolling piece, and a plate is firstly subjected to corrugated rolling through the first rolling piece and then subjected to flat rolling through the second rolling piece; the straightening part is used for straightening the plate subjected to corrugated rolling; the conveying part is arranged on the rack, located above the first rolling part and used for stably conveying the heated plate; and the heating assembly comprises a heat preservation piece and two heating pieces, the two heating pieces are arranged on the first rolled piece and the second rolled piece correspondingly and used for heating the plate materials before rolling, and the heat preservation piece is arranged on the conveying piece and used for conducting heat preservation on the conveyed plate materials. According to the invention, the bonding strength of the composite plate is improved, the residual stress of the rolled plate is reduced, the phenomena of tail slippage, tail cracking, oxidation and the like of the plate are avoided, and the phenomenon of surface cracking caused by poor metal plasticity is avoided.
Owner:TAIYUAN UNIVERSITY OF TECHNOLOGY

Method for low-carbon environment-friendly production of 3104 alloy blank with high secondary aluminum ratio

The invention belongs to the technical field of aluminum alloy production, and particularly discloses a low-carbon environment-friendly method for producing a 3104 alloy blank with a high secondary aluminum proportion, which comprises the procedures of smelting, melt purification, online degassing filtration, continuous casting and triple continuous rolling, and is characterized in that alloy components are optimized, secondary aluminum waste is used in a large proportion, the Fe content is increased, and the production cost is reduced. Iron and elements such as manganese in the aluminum alloy form intermetallic compounds, the intermetallic compounds can serve as heterogeneous nucleation, obviously refine alloy grains during casting and increase Fe content, the performance of the 3104 alloy blank is improved, meanwhile, aluminum is replaced with iron, the main material cost can be reduced, in addition, due to the fact that the rolling temperature of an inlet of each rack is high, and meanwhile the finish rolling temperature is also high, the service life of the 3104 alloy blank is prolonged. The self-tempering effect is achieved, internal dislocation of materials is eliminated, the blank edge cracking condition is improved, strip breakage caused by the edge cracking problem in the subsequent rolling process is avoided, safe production is guaranteed, the main material cost is reduced, meanwhile, the blank performance is improved, the 3104 alloy blank is efficiently produced in a high-quality mode, and the purposes of low carbon and environment protection are achieved.
Owner:LUOYANG LONGDING ALUMINUM

Hot-rolled wire rod for 1960MPa-grade stranded wire and manufacturing method of hot-rolled wire rod

The invention relates to a hot-rolled wire rod for a 1960MPa-grade stranded wire and a manufacturing method of the hot-rolled wire rod, after high-carbon components of C-Si-Mn-Cr-B are rolled and spun into a wire rod, the wire rod is subjected to rapid online molten salt isothermal treatment, and the wire rod is subjected to front-section molten salt treatment, so that the wire rod is cooled at the cooling speed of more than or equal to 32 DEG C / s and enters a sorbite phase region from an austenite state; the steel wire rod is subjected to rear-section molten salt treatment, the molten salt temperature is reduced, unconverted retained austenite is promoted to be converted into the sorbite structure, meanwhile, isothermal tempering of the structure and fusing of a part of sorbite lamellas are promoted, and finally slow cooling is conducted through a roller way; the microstructure of the hot-rolled wire rod comprises a mixed structure composed of tempered sorbite, ferrite and fused sorbite, the tensile strength is 1305-1355 MPa, the percentage reduction of area is 37%-42%, and the hot-rolled wire rod is used for being used as base metal to manufacture high-strength stranded wires and other application fields and is beneficial to reducing the risk of wire breakage.
Owner:JIANGSU YONGGANG GROUP CO LTD

Low-cost high-surface cold-rolled dual-phase steel DP980 and production method thereof

The invention relates to the technical field of advanced high-strength steel for automobiles. The invention relates to cold-rolled dual-phase steel DP980 with low cost and high surface. The cold-rolled dual-phase steel DP980 comprises the following chemical components in percentage by mass: 0.07 to 0.10 percent of C, 0.30 to 0.60 percent of Si, 2.00 to 2.60 percent of Mn, less than or equal to 0.015 percent of P, less than or equal to 0.003 percent of S, 0.015 to 0.035 percent of Al, 0.010 to 0.040 percent of Nb, 0.010 to 0.040 percent of Ti, 0.10 to 0.30 percent of Cr, less than or equal to 0.006 percent of N, less than or equal to 0.0003 percent of H and the balance of iron and inevitable trace impurities. The invention provides a production method of low-cost high-surface cold-rolled dual-phase steel DP980. The production method comprises the technological processes of smelting, continuous casting, casting blank reheating, rough rolling, finish rolling, cooling and coiling after rolling, hot coil acid continuous rolling and rolled hard coil continuous annealing. The 980MPa-grade cold-rolled dual-phase steel has the beneficial effects that the 980MPa-grade cold-rolled dual-phase steel which is small in alloy adding amount and easy to control steelmaking casting, hot rolling and continuous annealing can be stably obtained, and the use requirements of automobile parts are met.
Owner:BAOSTEEL ZHANJIANG IRON & STEEL CO LTD +1

Bar temperature filtering control method based on steel rolling process

The invention discloses a steel rolling process-based bar temperature filtering control method, which relates to the technical field of steel rolling production and comprises the following steps of: acquiring bar temperature original data, corresponding steel rolling process parameters and steel grade component data in advance; and a material temperature feature library is constructed, steel grade components are identified in real time according to an online spectrum analysis technology, and a matched filtering parameter reference template is called. By constructing the material temperature feature library and combining the online spectrum analysis technology, accurate recognition of different steel types and intelligent calling of the matched filtering parameter template are achieved, the problem that a traditional filtering method cannot adapt to the characteristic difference of the steel types is effectively solved, the universality and pertinence of filtering control are remarkably improved, and the method is suitable for large-scale popularization and application. Effective smoothness of high-fluctuation temperature data is guaranteed, the problem of lag or excessive filtering caused by a fixed window is avoided, and the dynamic adaptability of the system to a complex steel rolling scene is greatly enhanced.
Owner:HEFEI ORIENT METALLURGICAL EQUIP

Annealing-free direct rolling method for low-cost 430 stainless steel

The 430-series stainless steel has good corrosion resistance and oxidation resistance, and is widely applied to the fields of buildings, decoration, household appliances, kitchen ware and the like due to the excellent performance and relatively low price of the 430-series stainless steel. As cover annealing is not carried out on 430, and the 430 is directly subjected to acid pickling and cold rolling through air cooling after hot rolling, adverse factors which influence cold rolling, such as edge cracking, high hardness of heads and tails, high strength and the like, are easy to occur in cold rolling. According to the annealing-free direct rolling method for the low-cost 430 stainless steel, slow cooling and heat preservation are conducted on the hot-rolled 430 stainless steel, the microscopic structure of the 430 stainless steel has the obvious grain recovery characteristic, the yield strength and tensile strength are reduced, the hardness is reduced, the plasticity is improved, the problems that the low-cost 430 stainless steel is high in hardness and poor in plasticity due to the fact that annealing is not conducted can be remarkably solved, cold rolling is better facilitated, and the service life of the low-cost 430 stainless steel is prolonged. And after slow cooling treatment, the problems of edge cracking, difficult rolling and the like do not occur in the cold rolling process of 430. The slow cooling heat preservation cover has an improvement effect on solving the problem of low-cost rolling 430 in the cold rolling process, and development of a low-cost cover-free annealing process and trial production of new products are facilitated.
Owner:SHANXI TAIGANG STAINLESS STEEL CO LTD

Manufacturing method of high-efficiency and low-cost steel plate for 345MPa-grade low-temperature pressure vessel

The invention discloses a manufacturing method of a high-efficiency and low-cost steel plate for a 345MPa-grade low-temperature pressure vessel, and belongs to the technical field of low-carbon microalloyed steel production. The manufacturing method comprises the steps of molten steel smelting, LF refining, RH vacuum degassing, continuous casting, casting blank heating, rolling, controlled cooling and straightening. The problems that steel plate rolling efficiency is low, rolling resistance is large, and the plate shape is not easy to control are solved, the steel plate is low in cost, high in strength and toughness and high in straightness, and the service safety of the steel plate for the low-temperature pressure container can be guaranteed.
Owner:ANGANG STEEL CO LTD

Bar wire temperature control method

The invention relates to the technical field of steel production, and particularly discloses a bar line temperature control method which comprises the following steps: heating a steel billet: feeding the steel billet into a heating furnace for heating to reach a set rolling starting temperature; steel billet head and tail temperature difference control: installing a closed-loop control water tank system on a rolling line, and arranging a temperature detection device; precisely controlling the temperature of a rolled piece; developing a rolling line temperature control model; controlling red rust on the surface of the steel; designing a performance prediction model; temperature monitoring and adjustment: in the whole production process, establishing a rolling line PLC management and control platform; the rolled piece subjected to temperature control is conveyed to a cooling bed, the steel feeding temperature of the cooling bed is controlled to be 875 DEG C, and the up-down fluctuation is smaller than 5 DEG C; energy consumption in the production process is effectively reduced, closed-loop automatic adjustment of rolled piece temperature control is achieved, unmanned intervention can be achieved, the production efficiency and the automation level are improved, stable product performance is achieved, the surface of a finished product is free of red rust, and the quality and appearance of steel are improved.
Owner:SHANDONG IRON & STEEL GRP YONGFENG LINGANG CO LTD

Rolled piece temperature control system based on steel rolling process

The invention discloses a rolled piece temperature control system based on a steel rolling process, which relates to the technical field of steel rolling and comprises a detection module, a control module, an execution module and a cooling module, the detection module comprises infrared thermometer arrays, an ultrasonic thickness gauge, an electromagnetic flowmeter, a pressure transmitter and a thermal resistance thermometer, and the infrared thermometer arrays are used for being arranged in front of and behind a cooling section and respectively collecting initial temperatures before entering a cooling system. Through the self-adaptive PID algorithm, the finite difference heat conduction model and the Smith pre-estimation compensation strategy are combined, the problem of control delay caused by the large lag characteristic in the cooling process is solved, control parameters can be dynamically adjusted according to the rolling speed, the steel grade characteristic and the like, temperature adjustment better fits the actual working condition, and the control precision is improved. The phenomenon of supercooling or insufficient cooling in a traditional control mode is fundamentally avoided, and the uniformity and stability of the performance of rolled pieces are guaranteed.
Owner:HEFEI ORIENT METALLURGICAL EQUIP

Beryllium copper plate calendaring forming equipment

The invention discloses beryllium copper plate calendaring forming equipment, and relates to the technical field of beryllium copper plate manufacturing, and the beryllium copper plate calendaring forming equipment comprises a rack, a transmission assembly, a cleaning assembly and a driving guide assembly. A multi-layer composite calendering roller structure is adopted, an outer tungsten carbide wear-resisting layer is matched with a middle copper-aluminum alloy heat conduction layer and a 42CrMo alloy steel support layer, a dynamic temperature control system is formed under the synergistic effect of a spiral heating channel, a spiral cooling channel, a microwave heating tank and a liquid nitrogen cooling tank, the forming precision and the material performance are remarkably improved, and the service life of the calendering roller is prolonged. A transmission assembly, an automatic cleaning assembly on the inner wall of the rack and driving guide assemblies at the two ends are externally arranged, the rolling stability is guaranteed, the position of the beryllium copper plate can be adjusted in real time, the intelligent control platform integrates the multispectral monitoring and touch control adjusting functions, closed-loop optimization of thermal parameters is achieved through a temperature control unit, and the working efficiency is improved. And therefore, the equipment has high-efficiency forming, intelligent monitoring and process self-adaptive capabilities in the machining process.
Owner:DONGGUAN JIASHENG COPPER

Method for producing ultra-thin and ultra-wide limit specification engineering structure steel through wide and thick plate rolling mill

The invention relates to the technical field of metal processing, in particular to a method for producing ultra-thin and ultra-wide limit specification engineering structure steel through a wide and thick plate mill, the method comprises the steps of casting blank heating, rolling, hot straightening and air cooling to the room temperature, in the casting blank heating process, when the casting blank is heated to 1235-1260 DEG C and the gas pressure of a header pipe is 7-9 KPa, the steel tapping rhythm is increased to be larger than or equal to 180 s, and the steel tapping rhythm is increased to be larger than or equal to 180 s; the soaking time and the heating time are 4-4.5 hours, and the total in-furnace time is 5-6.5 hours; when the gas pressure of a main pipe is less than 7KPa, the tapping rhythm is increased to be more than or equal to 230s, the soaking section and heating time is 4.5-5h, the total in-furnace time is 5.5-7h, and the steel billet tapping temperature is more than or equal to 1230 DEG C; the air-fuel ratio is regulated between 1.7 and 2.3, and the temperature difference between the upper surface and the lower surface of the blank is within 15 DEG C; the wide and thick plate rolling mill is used for producing the steel for the engineering structure with the thickness specification of 4-6 mm and the width larger than 3500 mm, and the problems that the steel plate is thin in rolled piece and rapid in temperature reduction, waves are prone to occurring in the production process, the thickness is uneven, and the one-time passing rate and the waste reduction rate of the steel plate are affected are solved.
Owner:ANGANG STEEL CO LTD

Prediction method for thickness of composite layer of composite board and related equipment

The invention discloses a method for predicting the thickness of a composite layer of a composite board and related equipment, and relates to the technical field of composite board rolling, and the method comprises the following steps: obtaining assembly thickness data and target hot rolling process parameters of a to-be-measured composite board; inputting the assembly thickness data and the target hot rolling process parameters into a prediction model, and predicting the thickness of the composite plate to obtain a total thickness prediction value after cooling after hot rolling is finished; and based on the total thickness predicted value, calculating to obtain a composite layer thickness predicted value of the composite board. By fusing the assembly data, the hot rolling process parameters and the machine learning algorithm, online prediction and dynamic regulation and control of the thickness of the multi-layer are achieved.
Owner:SHOUGANG GROUP CO LTD +1

Near-net-shape endless rolling non-oriented electrical steel ultra-thin strip and preparation method thereof

The invention discloses a near-net-shape endless rolling non-oriented electrical steel ultra-thin strip and a preparation method thereof, and belongs to the technical field of metal processing. According to the method, the near-net-shape endless rolling non-oriented electrical steel ultra-thin strip with the finished product thickness being only 0.05-0.15 mm is prepared through the processes of smelting, thin slab continuous casting, endless rolling hot continuous rolling, coiling, online heat preservation, acid pickling, primary cold rolling and continuous annealing, normalizing and secondary cold rolling annealing are not needed in the process, and short-process, low-cost and efficient production can be achieved. The defects that the surface of the non-oriented electrical steel ultra-thin strip is corrugated, the magnetic performance is poor, the surface is scratched and severely narrowed in the annealing process, iron loss is not easy to control, and energy consumption is high are overcome, and the prepared non-oriented electrical steel ultra-thin strip is excellent in magnetic property and can be applied to high-frequency and high-speed motors. And the development requirements of new energy and low-altitude economy are met.
Owner:WEIFANG UNIV OF SCI & TECH