2722 results about "Slow cooling" patented technology

Self-propagating formation reactions in nanostructured multilayer foils provide rapid bursts of heat at room temperature and therefore can act as local heat sources to melt solder or braze layers and join materials. This reactive joining method provides very localized heating to the components and rapid cooling across the joint. The rapid cooling results in a very fine microstructure of the solder or braze material. The scale of the fine microstructure of the solder or braze material is dependant on cooling rate of the reactive joints which varies with geometries and properties of the foils and components. The microstructure of the solder or braze layer of the joints formed by melting solder in a furnace is much coarser due to the slow cooling rate. Reactive joints with finer solder or braze microstructure show higher shear strength compared with those made by conventional furnace joining with much coarser solder or braze microstructure. It is expected that the reactive joints may also have better fatigue properties compared with conventional furnace joints.

Methods of drawing glass sheet via a downdraw process are provided. In certain aspects, the methods utilize rapid cooling below the root (70) of the forming apparatus (10). Such rapid cooling can, for example, facilitate the use of glass having a liquidus viscosity less than about 100,000 poise. In other aspects, the methods utilize slow cooling between the viscosities of 10¹¹ poises and 10¹⁴ poises. Such slow cooling can facilitate the production of glass substrates which exhibit low levels of compaction. In further aspects, substrates are removed from the glass sheet at elevated temperatures which can facilitate increases in the production rates of downdraw machines. In still further aspects, rapid cooling below the root, slow cooling between the viscosities of 10¹¹ poises and 10¹⁴ poises, and/or substrate removal at elevated temperatures are combined. Such combinations can facilitate economically effective utilization of downdraw equipment.

The invention relates to a high carbon steel wire rod with tensile strength of more than 1,200 MPa and surface shrinkage of more than 35 percent and a preparation method thereof. The high carbon steelwire rod comprises the base components of C, Si, Mn, Cr and the like, selective components of Ni, Cu, Al, B, Ti, Nb, Mo and the like, and the balance of Fe and impurities. The preparation method comprises the following procedures of smelting, casting, rolling and cooling control sequentially, wherein the rolling-starting temperature of the rolling procedure is controlled between 1,000 DEG C and 1,100 DEG C, the spinning temperature is 870-930 DEG C, the cooling controlling procedure is carried out by adopting Steyr cooling control, rapid cooling is adopted before the phase change and at the earlier stage of the phase change, and the slow cooling is adopted at the later stage of the phase change. The high carbon steel wire rod has excellent mechanical performance, less alloy elements and low cost; and meanwhile, the preparation method is realized by only less adjusting the prior production process of the high carbon steel wire rod without nearly adding any production cost.

An easily cutted lead-free brass alloy is prepared from Cu (60-62 wt.%), Bi (0.5-2.2), Al (0.01-0.1), Sn (0.5-1.6), P (0.04-0.15) and Zn (rest) through heat treating at 460-600 deg.C for 30 min-4 hr, and slow cooling at speed lower than 70 deg.C/hr.

A weather resistant thick steel plate comprises, by weight, 0.06%-0.9% of C, not more than 0.30% of Si; 1.10%-1.50% of Mn, not more than 0.015% of P, not more than 0.003% of S, 0.035%-0.065% of Als, 0.25%-0.50% of Cu, 0.20%-0.50% of Ni, 0.40%-0.70% of Cr, 0.50%-0.15% of Mo, 0.008%-0.018% of Ti, 0.030%-0.060% of V, 0.015%-0.030% of Nb, not more than 0.0055% of N, 0.001%-0.004% of Ca, 0.0004%-0.0010% of selectively added B, and the balance of Fe and unavoidable impurities. The manufacturing method includes deep desulfurization of molten iron, converter smelting, LF, RH, continuous casting, on-line finishing of slabs, cut-to-length torch cutting of slabs, heating, TMCP, and slow cooling of steel plates. The obtained weather resistant thick steel plate has balanced strong toughness and strong plasticity, low yield ratio, atmospheric corrosion resistance, excellent weldability and fatigue resistance, and is especially applicable to non-coating high-rise building structures and bridge structures.

The invention provides a melting furnace slag quenching dry type granulation and sensible heat recovery generating system and a method using the same and belongs to the technical field of steel metallurgy furnace slag treatment and complementary energy recovery. The melting furnace slag quenching dry type granulation and sensible heat recovery generating system provided by the invention comprisesa slag-receiving device, a high-pressure water-air pulverization furnace slag quenching and granulating device, a furnace slag slow-cooling device, a sensible heat recovery generating device and a waste gas purification treatment device. According to the invention, the melting furnace slag is quenched and granulated by utilizing the high-pressure water-air pulverization device, so that the melting furnace slag is rapidly cooled to be in a glassy state; and then through a water-cooled type vibration grid plate, the melting furnace slag in the glassy state is further subjected to heat exchange with cold air so as to facilitate the subsequent recovery of the sensible heat. By the system provided by the invention, the melting furnace slag is quenched and granulated, and the high-temperature sensible heat resource of the furnace slag is sufficiently recovered and is used for generation on the basis that the water activity quality of the furnace slag is not influenced.

The invention relates to polyester DTY fiber and a preparation method thereof. The preparation method comprises: metering a modified polyester melt, extruding, cooling, oiling, and winding to preparethe polyester POY fiber. According to the present invention, during the cooling, the longitudinal height is maintained, and the cross section area of the slow cooling chamber is increased while the plate surface temperature of the spinning plate is maintained by using the thermal insulation method; the material of the fiber is the modified polyester, the molecular chain of the modified polyester comprises a terephthalic acid chain segment, an ethylene glycol chain segment and a diol chain segment having the branched chain, the structure formula of the diol chain segment having the branched chain is defined in the specification, R1 and R2 are respectively and independently selected from straight chain alkylidene with a carbon atom number of 1-3, R3 is selected from alkyl with a carbon atomnumber of 1-5, and R4 is selected from alkyl with a carbon atom number of 2-5; the chromatic aberration [delta]E of the prepared fiber is less than 0.200; and the preparation process is simple and reasonable, and the obtained fiber has excellent performance.

The invention discloses a production process for an intelligent temperature adjusting steel rail with a laser cladding layer and a heat insulation coating. The production process comprises the following steps of: (1) cladding the laser cladding of one layer or superposed inner and outer two-layer structures in thickness of 0 to 4 millimeters on the surface of the steel rail by adopting the laser cladding technology, wherein the laser cladding layer consists of mixed powder formed by mixing alloy powder and ceramic powder comprising oxide powder or/and nickel clad oxide powder in a certain ratio; (2) performing slow cooling treatment on the surface of the steel rail; (3) moderately performing surface treatment and drying treatment on the surface of the steel rail; and (4) coating a functional coating with corrosion resistance, abrasion resistance, heat insulation performance, heat dissipation and cooling performances and intelligent temperature adjustment function at normal temperatureon the surface of the steel rail. The steel rail has corrosion resistance, abrasion resistance and good electric conductivity, the cost of the steel rail can be saved, and the service life of the steel rail is long; and the steel rail can insulate heat and reduce temperature, the temperature stress of the steel rail can be greatly reduced, and the safety of train transport is improved.

The invention provides a high strength cold-rolled plate with excellent formability, containing: no more than 0.0040% of C, 0.02-0.15% of Si, 0.20-1.00% of Mn, 0.02-0.09% of P, 0.015-0.06% Ti, 0.01-0.05% of Nb, and the rest being Fe. The production method comprises: smelting, continuous casting, hot-rolling, cold rolling and continuous annealing, wherein the heating temperature of the hot-rolled billet is 1170-1270 DEG C, the finishing temperature of hot-rolling is 850-960 DEG C, and the coiling temperature is 650-760 DEG C; the cold rolling reduction percent is 60-82%; the annealing temperature is 760-880 DEG C, the thermal insulation time is 60-210s, the slow-cooling segment temperature is 630-700 DEG C, and the fast-cooling exit temperature is 300-500 DEG C; and the levelling elongationrate is 0.5-1.0%. The high strength steel plate containing phosphorus of the invention has the features of low carbon, microalloying and purity. The steel added with a certain amount of Nb and Ti hashigher plasticity. Using relevant rolling and annealing technique, the indexes of performance of the steel achieves the demand of high strength automobile stamping parts.

The invention discloses micro-alloying seamless pipeline steel and process for preparation. According to weight percentage, the range of the chemical components of the invention includes that C holds 0.08% to 0.20%, Si is equal to or less than 0.04%, Mn takes 0.60% to 1. 50%, S is equal to or less than 0.015%, P is equal to or less than 0.025%, Al is equal to or less than 0.04%, Ti is equal to or less than 0.04%, H is equal to or less than 2.5*10-4%, O is equal to or less than 25*10-4%, the rest is Fe and unavoidable foreign matters. The process for preparation comprises technique steps, including smelting, refining, continuous casting, hot rolling and slow cooling. Round steel with the size of phi 70 to 150 millimeters can be produced by the process for preparation. The seamless pipeline steel of the invention has perfect anti-sulphide stress corrosion (SSC resistance) capability and anti-HIC property. The pipeline steel which can substitute for welding pipe can be utilized in the filed of oil pipeline and the like, and the invention increases the reliability of material and adaptability of variety, in particular being adaptable for the low submarine temperature and corrosion-resistant environment and for manufacture of thick-walled tubes.

The invention discloses a disk-shaped roller cutter ring with high hardness, good toughness and excellent comprehensive performance. The disk-shaped roller cutter ring comprises the following ingredients of: 0.46-0.56% of C, 0.80-1.20% of Si, 0.20-0.65% of Mn, 5.00-5.80% of Cr, 1.15%-1.55% of Mo, 0.85-1.40% of V and the balance Fe and impurities, wherein the content of P is no more than 0.02%, and the content of S is no more than 0.01%; and the overall hardness of the cutter ring is HRC55-61 (Rockwell Hardness C55-61), or the hardness is of graded distribution, i.e. the hardness of a working edge area is HRC55-61, the hardness of a transition surface area is HRC50-57, and the hardness of a step assembly surface area and an inner ring is HRC44-51. A preparation method of the disk-shaped roller cutter ring comprises the following steps of: smelting the raw materials in an electric furnace; carrying out electroslag remelting; preforging; carrying out die forging; carrying out slow cooling; annealing; carrying out rough machining to obtain a disk-shaped roller cutter ring rough blank; carrying out high-temperature vacuum hardening and two-time high-temperature tempering on the cutter ring rough blank; carrying out low-temperature destressing treatment; carrying out fine finishing to obtain the cutter ring with the overall hardness of HRC55-61, wherein the cutter ring with the overall hardness of HRC55-61 is applicable to the tunneling of a hard rock formation by a shield tunneling machine; or carrying out medium-frequency induction tempering treatment prior to the low-temperature destressing treatment to obtain the cutter ring with graded-distribution hardness, wherein the cutter ring with the graded-distribution hardness is applicable to the tunneling of a rock formation with an upper soft part and a lower hard part.

The invention discloses a manufacturing method of a high-strength, high-modulus and low-shrinkage polyester industrial yarn. The manufacturing method comprises the processes of preparation of a highly viscous melt polyester raw material, metering, spinning, cooling, oil applying, drawing, heat shaping and winding formation; the cooling comprises slow cooling, precooling, cooling in an air free zone and air blast cooling in sequence; the precooling part uses a driven hollow-out successive annular strip. Through the introduction of a precooling device, irregularity caused by tow shaking due to move-down of a curing point of a fiber is reduced, the linear density deviation is controlled within a lower range, and orientation and crystallization of an as-spun fiber are reduced, so that the high-strength, high-modulus and low-shrinkage polyester industrial yarn is obtained; and the high-strength, high-modulus and low-shrinkage polyester industrial yarn has the advantages of high breaking tenacity, high initial modulus, low linear density deviation, low breaking elongation and lower dry-heat shrinkage rate and can be used for preferably satisfying requirements on application.

Ferritic nitrocarburized surface treatment of cast iron brake rotors providing oxidation resistance, good braking performance and absence of distortion. Machined brake rotors are pre-heated, then immersed into a high temperature molten nitrocarburizing salt bath for a first predetermined dwell time. After removing the brake rotors from the nitrocarburizing salt bath, the brake rotors are directly immersed into an oxidizing salt bath at a lower temperature than the nitrocarburizing salt bath so that the brake rotors are thermally quenched. After a predetermined second dwell time in the oxidizing salt bath, the brake rotors are removed therefrom and further cooled to room temperature, either by water application thermal quenching or slow cooling in air. A fixture provides stable holding the brake rotors with a minimum of contact during placement in the salt baths.

The invention relates to low-deformation gear steel. The gear steel comprises the following chemical components in percentage by weight: 0.10 to 0.30 percent of C, 0.15 to 0.25 percent of Si, 0.60 to 0.90 percent of Mn, less than or equal to 0.030 percent of P, 0.010 to 0.035 percent of S, 0.85 to 1.25 percent of Cr, 0.15 to 0.35 percent of Mo, 0.020 to 0.050 percent of Al, less than or equal to 0.20 percent of Cu, 0.0100 to 0.0250 percent of N, and the balance of Fe and inevitable impurities. A manufacturing method for the steel comprises the following steps of: performing primary smelting in an electric furnace, refining steel ladles, degassing in vacuum, and bulling the ladles at the temperature of between 1550 and 1570 DEG C; performing continuous casting with superheat degree of 20 to 40 DEG C at the speed of 0.6 to 2.10m/min, and performing slow cooling or hot charging on the continuously cast bloom in a slow cooling pit; cooling the steel billet to the temperature of less than 700 DEG C at a preheating section, preserving the heat at a heating section I of 880 to 980 DEG C, then preserving the heat at a heating section II of 950 and 1200 DEG C, preserving the heat at a soaking section of 1180 and 1220 DEG C, and performing external rolling, wherein the total heating time is 195 to 210 minutes, and the temperature difference between the two sides of the square billet is less than or equal to 30 DEG C; and discharging the steel billet out of the furnace, wherein the rolling start temperature is 1155 to 1200 DEG C, and the final rolling temperature is more than 950 DEG C.

The invention relates to a process for producing a polyester industrial long fiber for processing a safe air bag of an automobile, which sequentially comprises the following steps: A. processing a polyester slice with high viscosity: enabling the viscosity of the polyester slice to reach 1.0-1.1dl/g; B. melting and spinning: transmitting the polyester slice after solid phase polymerization to a spinning screw rod extruder, melting in a spinning screw rod, entering a spinning assembly by a metering pump and extruding from a fiber spray plate with a diameter of 190 mm to 220 mm to spin fusant, , then heating by a slow cooling heater, carrying out cooling for molding by a side-molding blowing device and then entering a spinning passage; C. stretching and winding: oiling the surface of a fiber and carrying out second-grade high-speed stretching with the total stretching multiple being 5.0 to 5.8, carrying out high-temperature loosing thermoforming at 230 DEG C-250 DEG C and carrying out winding for molding in the range of the winding process speed of 2,500-3,000 m/min to prepare a finished product. The fiber for the safe air bag, which is produced by the process, can completely replace a nylon 66 fiber, is used for spinning terylene safe air bag fabrics and greatly reduces the processing cost.

The invention discloses a full-closed multi-way integral die-forging forming process for large-size valve bodies. The full-closed multi-way integral die-forging forming process is characterized by sequentially including steps of blanking, heating, descaling, making blanks, multi-way die-forging forming, heat insulating and slow cooling. The step of multi-way die-forging forming includes that hydraulic systems of a back press, a left press and a right press are communicated mutually and apply force jointly to squeeze workpieces from all sides in a closed manner so as to complete die-forging forming of integral structures of valve bodies. By the full-closed multi-way integral die-forging forming process for the large-size valve bodies, the integral structures, including three-way flanges and three-way inner bores, of the valve bodies, can be finished by one die-forging process, a process of residue flash removal is omitted, defects of the prior art are overcome, utilization rate of raw materials is increased by at least 20% effectively, machining efficiency is increased by at least 60%, full-fiber die-forging forming of metal is also realized, comprehensive mechanical performance of products is improved, and product quality is guaranteed.

The invention relates to a continuous annealing method of DC01 steel plate with low yield and high tensile strength for automobiles, belonging to the field of metallic materials processing. The chemical composition of the steel plate is as follows by mass percentage: 0.02-0.04% of C, 0.2-0.35% of Mn, less than or equal to 0.03% of Si, less than or equal to 0.010% of P, less than or equal to 0.010% of S, 0.02-0.06% of Als, 0.0020-0.0050%of N, and the rest being Fe. The hot rolling parameter is as follows: heating temperature at 1250+/-30 DEG C; finishing temperature at 930+/-20 DEG C; coiling temperature at 730+/-20 DEG C; cold rolling reduction ratio being controlled at 75-85%; soaking time for 50-100s; annealing temperature at 780+/-20 DEG C; outlet temperature of the slow-cooling section at 675+/-20 DEG C; outlet temperature of the rapid-cooling section at 400+/-20 DEG C; overaging temperature at 350+/-20 DEG C; and level elongate ratio being 0.9+/-0.3%. The generated steel plate has the advantages of low yield strength, high tensile strength, fine formability, high product quality and considerable economic benefit.

The invention belongs to welded structural steel with high strength and low yield ratio and a production method thereof, aiming at solving the defects that a steel plate or a steel coil with the specification smaller than 25mm can only be produced, the process is long, and the like. The invention adopts the measures that the welded structural steel contains chemical components by weight that: 0.04-0.10 percent of C, 0.60-2.00 percent of Si, 1.50-2.50 percent of Mn, less than or equal to 0.030 percent of P, less than or equal to 0.010 percent of S, 0.20-0.50 percent of Cu, 0.40-0.80 percent of Cr, 0.35-0.80 percent of Ni, 0.0008-0.0030 percent of B, and at least three of the following components: less than or equal to 0.60 percent of Mo, 0.015-0.060 percent of Nb, 0.030-0.120 percent of V, less than or equal to 0.030 percent of Ti, less than or equal to 0.040 percent of Als and less than or equal to 0.010 percent of Zr, and the rest is Fe and unavoidable impurities; and meanwhile, Mn and Cr also need to satisfy the condition that Mn and Cr are equal to 2.20-2.80 percent, and the welding cold crack sensitivity coefficient Pcm is equal to C plus Si/30 plus (Mn plus Cu plus Cr)/20 plus Mo/15 plus Ni/60 plus V/10 plus 5B and is less than or equal to 0.30 percent; the production method comprises the following steps of heating a steel billet, rough rolling, finishing rolling, relaxing and laminar cooling, and the laminar cooling comprises the following steps of slow cooling, quick cooling and natural cooling to room temperature.

The invention provides a high-strength abrasion-resisting steel plate and a production method thereof. The chemical components of the high-strength abrasion-resisting steel plate include, by weight, 0.25-0.30% of C, 0.3-0.5% of Si, 0.40-1.00% of Mn, 0.6-1.2% of Cr, 0.15-0.4% of Mo, 0.01-0.03% of Nb, smaller than or equal to 0.50% of Ni, smaller than or equal to 0.50% of Cu, 0.0005-0.0022% of B, 0.025-0.04% of Ti, 0.020-0.045% of Als, smaller than or equal to 0.015% of P and smaller than or equal to 0.005% of S, wherein Ti/N is greater than or equal to 3.4. During refining, molten steel [N] is controlled to be smaller than or equal to 0.0080%, [O] is controlled to be smaller than or equal to 0.0020%, it is ensured that the effective boron content is 0.0010-0.0020%, and stacking for slow-cooling is performed for 48 hours or more after continuous casting. Two-stage rolling control is adopted, the finish rolling temperature at the first stage is 980-1050 DEG C, out-line quenching is conducted on plate blanks with the thickness greater than 50 mm at the second stage, swinging is performed at the low-pressure section of a quenching machine, on-line quenching is conducted on plate blanks with the thickness smaller than or equal to 50 mm, and residual heat is utilized to perform self tempering. The high-strength abrasion-resisting steel plate has lower carbon and manganese contents and good weldability, the surface hardness is greater than 550 HB, and the toughness at the low temperature of -40 DEG C is greater than 30 J, and the maximum thickness can be up to 120 mm.

The invention relates to high-strength and high-plasticity dual-phase steel and a manufacturing method thereof. The dual-phase steel comprises the chemical components in percentage by weight: 0.07-0.19% of C, 0.10-0.50% of Si, 1.00-2.30% of Mn, less than or equal to 0.020% of P, less than or equal to 0.015% of S, less than or equal to 0.008% of N, 0.02-0.07% of Al, less than or equal to 0.40% of Mo, less than or equal to 0.06% of Nb, and the balance of Fe and other inevitable impurities. According to the invention, by controlling the soaking temperature, slow cooling speed, slow cooling temperature, quick cooling temperature and the like of the continuous annealing process, the high-strength and high-plasticity dual-phase steel with martensite, epitaxial ferrite and residual ferritic structure can be manufactured; and continuous annealing line with a high-speed and high-hydrogen gas jet cooler is adopted, so that the content of alloy elements in the steel can be reduced, and the shaping and welding properties of steel plates can be ensured.

The invention discloses a processing method of a high-strength low-shrinkage nylon 6 fine denier filament, belonging to the technical field of nylon filament processing. The method comprises the following steps: preparing materials: adding the nylon 6 slices into a bin of nitrogen protective gas to obtain a material to be melted; melting: introducing the material to be melted into a screw extruder for melting to obtain a melt; forming: introducing the melt from the upper part of a spinning box, and ejecting from a spinneret orifice of a spinneret plate to obtain a filament bundle; cooling: introducing the filament bundle into a slow-cooling area for slow cooling, forming through side-blowing air cooling, and further cooling through a channel; oiling and pre-interlacing: oiling the cooling-formed filament bundle through an oil lip or oil wheel, and pre-interlacing; drafting: feeding the filament bundle to be drafted through a feeding roller, drafting through a heat roller, and then performing relax-type setting to obtain the drafting-set filament; and re-interlacing and re-oiling: re-interlacing and re-oiling the drafting-set filament before packaging to obtain the high-strength low-shrinkage nylon 6 fine denier filament. The method can adapt to different purposes of products, and can be applied to the occasions having rigorous requirements on the breaking strength and dry heat shrinkage.

The invention relates to a novel preparation technology of polyoxymethylene fiber, in particular to the novel preparation technology of the polyoxymethylene fiber via multi-stage slow cooling and three-stage drawing with different media, which comprises the following steps: vacuum-drying polyoxymethylene granular materials, heating and melting via a screw extruder, melting and extruding by a spinneret, leading small melt flow to pass through the multi-stage slow cooling, carrying out high-speed traction, passing through a moistening and oiling cluster, winding, then obtaining as-spun fiber, carrying out hot air drawing and two times of drawing with different types of solvent, then carrying out hot molding and finally preparing the polyoxymethylene fiber. The novel prepration technology can solve the problems of matching between the multiple sections of atmosphere and temperature and the spinning process control and the control of the drawing with multiple media and make up for the deficiencies that the single atmosphere and temperature and the single medium drawing of the prior art lead the structure to be difficult to stable and uniform.