The application discloses a
laser sintering forming method based on low-temperature binder coated
metal powder, and comprises the following steps: S1, using
metal powder and low-temperature binder
powder as raw materials, a composite powder with
metal powder as the core and a low-temperature binder
coating layer as the shell is prepared by adopting a
spray drying method; S2, the composite powder is sintered by adopting a
selective laser sintering technology to form a
green body; and S3, the
green body is subjected to a debinding treatment in vacuum or / and a protective
atmosphere and then high-temperature densification
sintering. The
coating layer with high
bulk density and uniform thickness is formed on the
metal powder by the
spray drying method, the binder flows viscously after being melted, the binder fills the
metal particle gaps under the
capillary action, the metal particles coated by the binder are pulled close to each other and position reconstruction occurs due to the liquid
surface tension, the binder can be completely removed through subsequent treatment, the metal part prepared has smaller
porosity, higher density, better mechanical properties and size precision, and higher stability.