Patents
Literature
Patsnap Eureka AI that helps you search prior art, draft patents, and assess FTO risks, powered by patent and scientific literature data.

73results about How to "Improve forming quality" patented technology

Non-contact powder spreading device for additive manufacturing

ActiveCN115592140BAvoid prone to powder leakage problemsSolve powder leakageMechanical engineeringAdditive layer manufacturing
The application belongs to the technical field of additive manufacturing equipment, and relates to a non-contact powder spreading device for additive manufacturing, which comprises a powder storage groove, a powder controller and a control panel; the powder controller is arranged at the bottom of the powder storage groove; and the control panel is connected with the powder controller and drives the powder controller to open or close. The application can avoid the problems of knife sticking and powder sticking, and can also avoid the problems of deformation and damage of the formed part caused by scraping. The application can effectively improve the forming quality of the powder spreading type additive manufacturing equipment and is also beneficial to the realization of the non-support forming technology.
Owner:XIAN BRIGHT ADDTIVE TECH CO LTD

CMT electric arc welding method for defect repair welding of ZL114A aluminum alloy casting

The invention discloses a CMT electric arc welding method for defect repair welding of a ZL114A aluminum alloy casting, and belongs to the technical field of defect repair of aluminum alloy castings. The method aims at solving the problems that an existing repair welding method for the ZL114A cast aluminum alloy is high in heat input, large in deformation and low in repair efficiency. The method comprises the following steps: firstly, aiming at defects of different sizes, machining the defects into regular spherical-crown-shaped grooves of different sizes by utilizing a cold machining method; an electric steel wire brush is used for polishing the inner wall of the groove and base metal around the groove, and surface stains and oxide skin are removed; the casting is placed on a welding workbench; robot CMT welding equipment is adopted for repair welding; and writing a welding gun repairing path on the robot demonstrator. And repair welding is carried out according to the following principles: repair welding is carried out by utilizing an Al-Si welding characteristic curve, a repair welding piece is preheated to 250-350 DEG C, shielding gas is started, and automatic repair is started according to the planned path, the wire feeding speed and the welding speed. By means of the method, high-quality repair welding seams without pores and cracks can be obtained.
Owner:HARBIN DONGAN ENGINE GRP +2

V-groove weld deviation detection method based on YOLO model and groove reconstruction

The application discloses a V-shaped groove weld deviation detection method based on a YOLO model and groove reconstruction in the field of welding. First, a single YOLO model is trained to synchronously identify and intercept the left and right edge windows of a groove and the center window of a welding torch in a globally collected image of a welding area. Second, the groove edge window image is subjected to a gray scale transformation and a local adaptive threshold method, and the left and right edges of the groove are reconstructed in combination with a random sample consensus algorithm and a multi-level rollback mechanism. Then, the center of the groove is located by a midpoint recursion method based on the reconstructed groove edge, and the center of the welding torch is determined according to the center window of the welding torch. Finally, the deviation between the center of the groove and the center of the welding torch is calculated, and a two-level filtering mechanism combining Kalman filtering and moving average filtering is adopted to obtain a stable weld deviation value. The synchronous positioning of the double groove edges is realized by a single model, the arc light interference is effectively inhibited by combining the local adaptive threshold and the reconstruction method, and the robustness and precision of the weld deviation detection are improved.
Owner:JIANGSU UNIV OF SCI & TECH

Intelligent identification and repair method for welding defects of heavy-duty gas turbine high-temperature alloy

The present application relates to the technical field of heavy-duty gas turbine, and particularly relates to a heavy-duty gas turbine high-temperature alloy welding defect intelligent identification and repair method. By acquiring a welding area infrared thermal image sequence to identify an abnormal temperature drop area as a candidate defect area, then performing defect verification and type determination through ultrasonic phased array scanning, calculating a repair heat input curve according to the defect type, executing pulse modulation cladding repair and adjusting parameters according to real-time temperature field and acoustic emission signals, automatic identification and accurate repair of welding defects can be realized, and the repair quality and efficiency are improved.
Owner:HUARUI (JIANGSU) GAS TURBINE SERVICE CO LTD

Double-shaft-shoulder friction stir welding device with adjustable shaft shoulder distance and friction stir girth welding method of double-shaft-shoulder friction stir welding device

PendingCN121912023Aavoid defectsSolve the problem of inconsistent pressing amountNon-electric welding apparatusWeld seamSeam welding
The invention provides a double-shaft-shoulder friction stir welding device with an adjustable shaft shoulder distance and a friction stir girth welding method of the double-shaft-shoulder friction stir welding device. The device comprises an adjustable double-shaft-shoulder stirring tool (1), a rotating main shaft (3), a withdrawing shaft (4), a clamp (5), a positioning platform (6) and a workbench (7), the adjustable double-shaft-shoulder stirring tool (1) is composed of an upper shaft shoulder, a lower shaft shoulder and an adjustable stirring needle, and the rotating main shaft (3) is adopted for controlling rotation of the adjustable double-shaft-shoulder stirring tool (1); and the withdrawing shaft (4) is adopted to adjust the length of the stirring needle. According to the adjustable stirring device, the adjustable stirring needle can freely stretch out and draw back through the withdrawing shaft (4), so that the distance between the shafts can be controlled, and the adjustable stirring device can adapt to welded workpieces (2) with different plate thicknesses. In addition, the press-in amount of the upper shaft shoulder and the lower shaft shoulder can be adjusted in the welding process, and welding forming is better facilitated. The adjustable double-shaft-shoulder stirring tool (1) is not only suitable for common welding seams, but also suitable for closed circumferential welding seams.
Owner:SHANGHAI AEROSPACE EQUIPMENTS MANUFACTURER CO LTD

Backpressure controllable type automobile air conditioner compressor static scroll plate forging die

The invention discloses a back pressure controllable type automobile air conditioner compressor static scroll plate forging die which is characterized in that a forming upper die and an upper die core are connected in a hot pressing fit manner to form an upper die whole body; the lower die part comprises a forming female die, a female die sleeve, a female die prestress ring and a female die outer ring which are sequentially connected in a hot-press fit mode, and the problem of forging surface quality defects caused by unsmooth exhaust can be solved through a modular structure. The back pressure mechanism pushes the piston through the hydraulic system, back pressure is transmitted to the back pressure body through the push rod, the hydraulic system can adjust proper back pressure according to the size of the forge piece, and forge piece forming is more reliable. According to the invention, a hydraulic system is innovatively introduced, so that the back pressure has adjustable capability, the scroll plate forge piece has good contour in the axial profile, and the dimensional precision is obviously improved; and meanwhile, a modular design is adopted, so that each part is convenient to disassemble, assemble and replace, the maintenance cost is effectively reduced, and the improvement of the production efficiency and the optimization of the production cost are realized.
Owner:NANJING UNIV OF SCI & TECH

Magnesium alloy plate with gradient twin crystal structure as well as preparation method and application of magnesium alloy plate

The invention discloses a preparation method of a magnesium alloy plate with a gradient twin structure, and belongs to the technical field of heterostructure material preparation. According to the method, firstly, a magnesium alloy plate serves as a base plate, magnesium alloy wires of the same mark are adopted for double-heat-source auxiliary heating stirring friction solid-phase additive manufacturing, and a deposition plate with crystal grains preferentially oriented in the thickness direction is obtained by regulating and controlling the heating temperature and deposition head process parameters; keeping the heating state of the substrate, performing heat source-assisted ultrasonic rolling on the deposited plate, and enabling crystal grains in the thickness direction of the plate to generate twinning deformation of different degrees by regulating and controlling rolling parameters; and finally, separating the substrate from the deposition plate to obtain the magnesium alloy plate with the gradient twin structure. Heterogeneous particles are not introduced, the material is pure, the technological process is short, the production efficiency is high, the cost is low, the prepared plate is small in grain, the gradient twin crystal structure penetrates through the thickness, the comprehensive performance is excellent, and the method is suitable for industrial production and can be applied to the fields of automobiles, aerospace, medical instruments and the like.
Owner:XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY

Powder spreading device

The utility model belongs to the field of additive manufacturing, and relates to a powder spreading device which comprises a supporting seat, a powder spreading roller assembly, a vibration generating mechanism and a driving device. The driving device is arranged on the supporting seat and is connected with the powder spreading roller group; the driving device drives the powder spreading roller assembly to work; and the vibration generating mechanism is arranged on the powder spreading roller assembly. The utility model provides the powder spreading device capable of effectively improving the powder spreading density.
Owner:XIAN BRIGHT ADDTIVE TECH CO LTD

Collaborative optimization method for magnetic-thermal composite field-assisted laser cladding process

The invention provides a collaborative optimization method for a magnetic-thermal composite field assisted laser cladding process. According to the method, a magnetic-thermal composite field-assisted laser cladding device is designed based on an energy field-assisted laser cladding process principle and is used for improving the structure and performance of a coating; the method comprises the following steps: generating a quadratic polynomial regression model on the basis of an RSM method, magnetic-thermal composite field assisted laser cladding process parameters and nickel-based composite coating quality evaluation indexes, performing multi-target optimization on the coating quality evaluation indexes on the basis of the quadratic polynomial regression model and an IMOGWO algorithm, determining a magnetic-thermal composite field assisted laser cladding target process parameter combination, and determining the quality of the nickel-based composite coating. And score calculation is carried out on the target process parameter combination based on an EWM-TOPSIS method to obtain a comprehensive evaluation sequence of the target process parameter combination, so that collaborative optimization of the magnetic-thermal composite field assisted laser cladding process is realized, and the performance optimization efficiency and quality of the nickel-based composite coating are improved.
Owner:SHAANXI SCI TECH UNIV

Precision forming method of built-in reinforcing block thin-walled member

The present application belongs to the field of plastic forming of metal thin-walled components, and relates to a precise forming method of a thin-walled component with built-in reinforcing blocks. The present application cooperatively uses pre-forming and final forming processes, first performs hot forming to complete the manufacturing of preformed rib cells, and then performs SPF / DB process to complete the manufacturing of the final component. The existence of the pre-formed rib cells improves the stability of the reinforcing block fixation, improves the consistency of the welding rate and quality of the diffusion bonding between the reinforcing block and the skin, suppresses the final sagging and shrinkage defects of the component by controlling the protruding height size of the placed reinforcing block, and improves the overall forming quality of the component.
Owner:SHENYANG AIRCRAFT CORP

A method for refining primary silicon of Al-Si alloy based on laser additive manufacturing and nanoceramic synergistic modification

This invention discloses a method for refining primary silicon in Al-Si alloys through synergistic modification with nano-ceramics based on laser additive manufacturing. The method involves uniformly mixing Al-Si alloy powder with TiB2 and Al2O3 nano-ceramics using a ball mill under inert gas protection to obtain a ceramic-reinforced nano-Al-Si alloy composite powder. This nano-ceramic-modified Al-Si alloy powder is then melted and solidified layer by layer using a laser powder bed melting and forming equipment to create the desired target part. In this method, during the solidification of the nano-ceramic-reinforced Al-Si alloy melt, Al2O3 nanoparticles, due to their similarity to the Si crystal structure and the existence of a good interfacial coherence relationship, act as heterogeneous nucleation sites for primary silicon, increasing the nucleation rate and refining the size of primary silicon. TiB2 nanoparticles, distributed at the solid-liquid interface, can to a certain extent prevent the diffusion and aggregation of Si atoms into Si-Si atom clusters, thereby inhibiting the growth of the primary silicon phase, promoting the regularization of the primary silicon morphology and refining its size, and effectively reducing matrix grain size, significantly improving the mechanical properties of the Al-Si alloy.
Owner:NANJING UNIV OF AERONAUTICS & ASTRONAUTICS

A metal sheet side 3D printing system and method

This invention discloses a side-mounted 3D printing system and method for thin metal sheets. The system includes a cutting laser, a printing laser, a gas circulation component, a feeding component, a printing platform, and a printing control component. The feeding component is specifically designed to include an upper feeding roller and a lower receiving roller, both arranged vertically. The thin metal sheet is tightly wound between these two rollers and fed and retrieved along a vertical path. The cutting laser and the printing laser are positioned on the same side of the metal sheet printing surface, while the printing platform is located on the other side. By arranging the feeding and receiving rollers vertically, the thin metal sheet is continuously transported and retrieved vertically. This invention utilizes gravity to effectively prevent molten metal droplets generated by laser melting from splashing onto the workpiece surface during printing, thereby significantly improving print quality, and is particularly suitable for printing large-format (ultra-meter) workpieces.
Owner:WUHAN UNIV

Upsetting heating electrode based on shape heat dynamic matching, plate forging tool and process

The invention discloses upsetting heating electrodes based on shape heat dynamic matching, a plate forging tool and a process, and belongs to the field of metal plastic forming equipment. According to the deformation requirements of different areas of a forming material, the plate forging tool comprising a plurality of upsetting heating electrodes is adopted; when a second part of an electrode core rod in the upsetting heating electrode stretches into an electrode shell, a reset spring device is compressed, an electric contact part makes contact with an annular resistor, a conductive column, the annular resistor, the electric contact part and the electrode core rod are electrically connected, and when the second part of the electrode core rod continues to stretch into the electrode shell, the electric contact part is separated from the annular resistor; and the electric connection between the electrode core rod and the conductive column is disconnected. The heating temperature of the upsetting heating electrode is actively matched with the geometrical morphology of the blank in the blank forming process, the temperature is high when the deformation amount is large, the temperature is low when the deformation amount is small, and accurate temperature control in the blank forming process is achieved. The length of each annular resistor of the plate forging tool is matched with the target shape of the part, the part does not need to be completely heated, and energy consumption is reduced.
Owner:NANJING UNIV OF AERONAUTICS & ASTRONAUTICS

Petroleum pipeline thick-wall steel plate pre-bending and rolling all-in-one machine

ActiveCN121847638AImprove roundnessImprove straightnessStructural engineeringMachine
The invention relates to the technical field of steel plate processing, and discloses a petroleum pipeline thick-wall steel plate pre-bending and edge rolling all-in-one machine which comprises a machine base, a supporting edge rolling mechanism installed in the machine base and a steel plate sample arranged above the machine base and further comprises two side frames symmetrically arranged on the two sides of the machine base. A synchronous pre-bending mechanism is arranged at the top of the side frame; synchronous and symmetrical pre-bending of the two ends of a steel plate is achieved through the synchronous pre-bending mechanisms arranged on the two sides of the machine base, a lifting autorotation roller and a pitched roof rotating roller which are installed in a trapezoid frame can apply accurate and adjustable bending force to the two ends of the steel plate at the same time, and procedure interruption and reference deviation caused by turning around and secondary clamping in the traditional technology are eliminated; it is ensured that the curvature radius of pre-bending at the two ends is highly consistent with the forming quality, the overall roundness and straightness of the barrel are remarkably improved, and a fundamental guarantee is provided for subsequent efficient edge rolling and high-quality girth welding.
Owner:JIANGYIN NANFANG PIPE FITTINGS MFG CO LTD

Movable assembly type high-degree-of-freedom dieless double-sided incremental forming equipment and method

The invention discloses movable assembly type high-degree-of-freedom dieless double-sided incremental forming equipment and method. The equipment comprises two groups of forming units, namely a first forming unit A and a second forming unit B, the first forming unit A and the second forming unit B can be assembled together during use and can be detached after use, and the first forming unit A and the second forming unit B are both of a foldable storage structure; the foldable industrial mechanical arm forming units capable of cooperatively working are arranged on the two sides of the vertically-fixed to-be-machined plate, synchronous or cooperative incremental forming of the front face and the back face of the plate is achieved, the forming precision is improved, springback is reduced, the thickness distribution of the plate is improved, and therefore the forming requirements of complex curved surfaces and high-performance plates are met. The double-sided forming equipment is designed to be of a detachable and assemblable modular structure, so that the equipment can be packaged in a storage state in the transportation and deployment process and can be quickly unfolded and spliced on the use site, and the maneuverability and the application flexibility of the equipment are remarkably improved.
Owner:NANJING UNIV OF AERONAUTICS & ASTRONAUTICS +1

Amorphous spray package conditioning device

The application relates to an amorphous spray package adjusting device, and relates to the technical field of amorphous strip production equipment, which comprises a rack and a movable frame movably arranged on the rack, a transverse driving mechanism is arranged on the movable frame and used for driving the movable frame to move transversely; an amorphous spray package body is detachably and movably arranged on the movable frame, and a lower end of the amorphous spray package body is provided with an amorphous spray head; a horizontal rotating mechanism and a vertical rotating mechanism are arranged between the movable frame and the amorphous spray package body and are used for driving the amorphous spray package body to rotate in a horizontal plane and a vertical plane respectively; and a lifting mechanism is further arranged to enable the amorphous spray package body to move in a vertical direction. The device can flexibly adjust the amorphous spray package body in multiple degrees of freedom directions, the spraying angle and position of the amorphous spray head can be timely corrected in the production process, so that the spraying precision and stability are improved, the thickness uniformity and surface quality of the amorphous strip are improved, and the reliability of the production process is improved.
Owner:WUHAN WELLFIELD INTELLIGENT EQUIP MFG CO LTD +1

A method for intelligent regulation of wall thickness of a crucible rotating pressure for piezoelectric single crystal growth

The present application relates to the technical fields of intelligent manufacturing and automation control, and discloses a kind of intelligent regulation and control methods for the wall thickness of crucible spin pressing in piezoelectric single crystal growth, comprising: collecting data in the process of spin pressing, and obtaining stable acquisition sequence by preprocessing;Stable acquisition sequence is fused by adaptive weighted fusion and Kalman filtering, and the fused wall thickness is obtained by fusing the laser thickness value and the wall thickness value and compensation value respectively mapped by the spin pressing force, torque and eccentricity;Calculate the comprehensive deviation vector of wall thickness deviation, local wall thickness thinning rate, eccentricity deviation and roundness error;Based on the comprehensive deviation vector and the wall thickness deviation, the fuzzy adaptive PID output correction value and the hierarchical threshold comparison are executed in parallel to generate pass jump and trajectory reconstruction instructions, and the closed-loop cooperative control is formed by issuing the numerical control spin pressing system;After each pass is completed, the wall thickness distribution is obtained by fusion and solution, and the deviation is determined to add compensation pass or trajectory reconstruction, and iteration is carried out until the requirements are met.The present application realizes the online intelligent closed-loop regulation and control of the wall thickness of crucible spin pressing.
Owner:宁波翌波光电科技有限公司

A double-arrow-shaped metamaterial corrugated strip multi-step semi-automatic forming platform

The utility model provides a kind of double-arrow-shaped metamaterial corrugated strip multi-step semi-automated forming platform, the utility model places initial rectangular corrugated strip in forming area first, through the folding mechanism and pressure block propulsion mechanism with spatial phase difference distribution characteristics, combined with multistage progressive extrusion path planning strategy, realize double-arrow-shaped metamaterial corrugated strip layer-by-layer cumulative forming under the dynamic load exerted by electric control system, and the forming angle and precision of material after forming are guaranteed by fine adjustment sliding table and screw clamp, after forming is completed, pressure maintaining treatment is carried out by the pressure maintaining force of electric cylinder, material springback is reduced, and finally high-precision double-arrow-shaped metamaterial corrugated strip is obtained.
Owner:FUZHOU UNIV

Additive and subtractive composite shape follow-up runner integrated manufacturing system and method

The invention relates to the technical field of shape follow-up runner manufacturing, and discloses an additive and subtractive composite shape follow-up runner integrated manufacturing system and method.The system comprises a laser additive manufacturing module, a laser additive manufacturing module and a laser additive manufacturing module, and the laser additive manufacturing module is used for cladding metal powder through laser beams to form a shape follow-up runner structure layer by layer; the physical field auxiliary module is integrated in a processing area of the laser additive manufacturing module; the subtractive machining module is used for cutting the inner surface and the characteristic structure of the formed runner after the additive manufacturing is completed; the information acquisition module is used for acquiring the molten pool peak temperature at the laser beam acting point in the manufacturing process in real time and tracking and measuring the dynamic cooling rate of the solidification front edge of the molten pool; the intelligent control module adjusts the laser beam output power according to the peak temperature of the molten pool; and controlling on-off of an ultrasonic wave generating device and a pulsed magnetic field generating device in the physical field auxiliary module according to the dynamic cooling rate. According to the invention, the forming quality and the manufacturing reliability of the conformal runner are improved.
Owner:天津滨海雷克斯激光科技发展有限公司

Vibration powder supply device and additive manufacturing equipment

The utility model discloses a vibration powder supply device (17) and additive manufacturing equipment (1). The vibration powder supply device (17) comprises a powder feeding part (20) and a powder discharging part (30), the powder blocking part (21) is arranged in the powder feeding part (20), and a powder feeding space (210) for controlling the height of powder flow is formed between the powder blocking part (21) and the powder feeding part (20); the at least one vibration part (22) is arranged at one end of the powder feeding part (20), and the vibration part (22) is used for providing vibration force acting on the powder feeding part (20), so that the powder feeding part (20) uniformly conveys powder flow. The powder conveying device can realize continuous and stable conveying of powder materials so as to achieve a better conveying effect.
Owner:AIXWAY3D (JIANGSU) CO LTD

A passive arc-swinging electric arc twin wire additive manufacturing particle reinforced coating system

This invention discloses a passive oscillating arc dual-wire additive manufacturing particle-reinforced coating system, belonging to the technical field of surface modification equipment. It includes a worktable, a cladding coating welding torch, a coaxial powder feeding particle reinforcement system, a powder feeding mechanism, a wire feeding mechanism, and a high-frequency reciprocating oscillating arc mechanism. The cladding coating welding torch is mounted on a vertical Z-axis platform. The coaxial powder feeding particle reinforcement system includes a coaxial powder feeding welding torch with a powder feeding channel inside. The powder feeding mechanism is connected to the powder feeding channel. The wire feeding mechanism includes a first wire feeder and a second wire feeder. This invention uses the coaxial powder feeding particle reinforcement system to precisely introduce argon-carried particle reinforcement material into the arc molten pool, achieving stable particle delivery and uniform distribution under argon protection. The high-frequency reciprocating oscillating arc mechanism drives the workpiece to achieve rapid oscillation in the width direction, significantly improving the uniformity and density of the formed coating.
Owner:CHINA UNIV OF PETROLEUM (EAST CHINA) +1

A method for manufacturing a laminated array hole metal foil powder layup composite

The application provides a laminated array hole metal foil powder laying composite material manufacturing method, and belongs to the field of additive manufacturing.The metal foil with a certain number of holes is used as the base material of the composite material, metal, ceramic and other powders are laid in the holes as the reinforcing body for lamination, digital slicing processing is used for integral forming, additive manufacturing is realized through sintering, and the composite material product is formed through diffusion reaction.The powder splashing in the laser additive manufacturing process is prevented, the forming quality of the parts is improved, the metal matrix composite material is anisotropic, the performance and realized function of each part are different, the application scene is greatly increased, the laminated additive manufacturing process is optimized, the cost and time are saved, the manufacturing speed is fast, the comprehensive mechanical properties of the manufactured composite material are excellent, meanwhile, the remaining base material and reinforcing body material are not mixed, the raw material recovery rate is high, and the cost of additive manufacturing is effectively reduced.
Owner:SHENYANG AEROSPACE UNIVERSITY

A high-entropy alloy coating special for blue laser cladding and a preparation method thereof

PendingCN122503861AImprove absorption rateNo macro cracks
The application discloses a high-entropy alloy coating special for blue laser cladding and a preparation method thereof. (1 x) Ti x , and x is in the range of 0.25-0.75. The preparation method comprises the following steps: substrate pretreatment, alloy powder proportioning and ball milling mixing, and blue laser cladding. The application realizes the synergistic regulation of alloy phase composition and microstructure by Al and Ti elements, forms a FCC+BCC dual-phase structure, has fine and uniform grains, and is free of macroscopic cracks, and the precipitation of intermetallic compounds is significantly inhibited. The coating and the substrate are metallurgically combined, have high hardness, excellent wear resistance and corrosion resistance, the application fully utilizes the advantages of high blue laser energy absorption rate, stable molten pool and fast cooling rate, solves the problems of cracks, segregation and poor forming in infrared laser cladding, and is suitable for surface strengthening and remanufacturing in the fields of marine engineering, molds, aerospace and the like.
Owner:SOUTH CHINA UNIV OF TECH +1

A low vacuum laser welding method for GH4169 high-temperature alloy and SS304 stainless steel

A kind of low vacuum laser welding method for GH4169 high-temperature alloy and SS304 stainless steel, the present application belongs to laser welding technical field.The present application solves the problem that the existing welding method cannot realize the low-cost and high-quality connection of medium thickness and above GH4169 alloy and SS304 stainless steel.One, welding assembly;Two, low vacuum laser welding;Three, heat treatment.The present application is used for the low vacuum laser welding of GH4169 high-temperature alloy and SS304 stainless steel.
Owner:HARBIN INST OF TECH

Titanium alloy hollow beam-shaped part and thermal forming method and forming die thereof

The invention relates to a titanium alloy hollow beam-shaped part and a hot forming method and a forming die thereof, and belongs to the technical field of titanium alloy forming methods. The forming method comprises the following steps: respectively carrying out hot-press forming on a bottom plate blank and a rib plate blank to obtain a bottom plate and a rib plate; the supporting block is arranged in the bottom plate, then the rib plate is arranged on the supporting block, the two ends of the supporting block are subjected to edge sealing welding through the blocking piece, the blocking piece is connected with the bottom plate and the rib plate, and the air pipe is connected to the blocking piece; the bottom plate and the rib plate which are subjected to edge sealing and welding are placed in a mold, diffusion bonding is conducted under heating and pressurizing, and metallurgical bonding is achieved at the joint of the bottom plate and the rib plate; and subsequent machining is conducted, and the hollow beam-shaped part is manufactured. The problems of welding seam performance weak areas and complex welding deformation generated by a traditional tailor-welding method are effectively solved, meanwhile, the defects that due to overall mechanical cold machining, material waste is large, and thin-walled parts are prone to deformation are overcome, and high-quality and high-efficiency near-net forming of the titanium alloy hollow beam-shaped parts is achieved.
Owner:BEIJING HANGXING MACHINERY MFG CO LTD

A method for powder forging of an aluminum matrix composite

ActiveCN121649396BReduce configuration requirementsSimple processAl powderMetal matrix composite
The application discloses a kind of aluminum matrix composite powder die forging preparation methods, specifically related to metal matrix composite preparation and forming processing field.The method includes: aluminum powder, alloying element powder and ceramic reinforcing particles are made into near-spherical composite particles with particle size 0.15mm~3mm by mechanical ball milling;Composite particles are loaded into mold cavity, heated to 250℃~650℃ in protective atmosphere and applied not less than 20MPa die forging pressure, directly formed into die forging;Finally, after deburring and size finishing, the part is obtained.Ceramic reinforcing particles volume fraction is 1%~35%, and aluminum powder and alloying element powder particle size is 10μm~50μm.The application organically combines ball milling mixing and die forming, realizes powder densification and part forming one-step completion, simplifies traditional multi-process process flow, significantly improves production efficiency and material utilization, reduces production cost, and is suitable for batch manufacturing of high-performance aluminum matrix composite parts.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Large trailing welding tool for friction stir lap welding

The utility model belongs to the technical field of welding, and particularly relates to a large trailing welding tool for friction stir overlap welding, which comprises a stirring head and a stationary shaft shoulder, the stationary shaft shoulder and the stirring head are eccentrically arranged, and a centrifugal ring is formed in a gap between the stationary shaft shoulder and the stirring head. The length from the end face of the side, in the welding advancing direction, of the static shaft shoulder to the center of the stirring head is smaller than the length from the end face of the side, in the reverse direction of the welding advancing direction, of the static shaft shoulder to the center of the stirring head. The contact friction area between the stationary shaft shoulder and a material can be reduced, and the combination degree and the surface forming quality of the material are improved; meanwhile, the static shaft shoulder is provided with a centrifugal ring, so that abrasion and even breakage of the stirring needle caused by collision and friction between the stirring needle and the static shaft shoulder due to deformation of the stirring needle in the welding process can be effectively avoided.
Owner:SHENYANG AEROSPACE UNIVERSITY

A mold for upsetting and thickening hollow automobile front axle tube blank and its forming method

ActiveCN117564204BImprove forming quality
This invention discloses a upset thickening mold and forming method for hollow automotive front axle tube blanks, relating to the field of seamless steel pipe plastic forming technology. The upset thickening mold for hollow automotive front axle tube blanks, used on a three-axis hydraulic press, includes an upper and lower template arranged vertically opposite each other, and two upset die assemblies arranged horizontally opposite each other. A central clamping die assembly for horizontally fixing the tube blank is provided between the upper and lower templates. The two upset die assemblies are respectively used to upset the two ends of the tube blank. Using the upset thickening mold of this invention, the wall thickness of the tube blank ends can be increased by more than 100% in one process, resulting in high production efficiency; moreover, the forming quality is good and the tube blank does not become unstable.
Owner:HUBEI SHOUCHENG IND TECH CO LTD