7720 results about "Injection moulding" patented technology

The present invention pertains to an orthopedic support having a flexible inner member and an exo-skeleton that is molded directly onto the flexible inner member. In one particular embodiment, a versatile, multi-medium orthopedic ankle support assembly has an inner fabric support for extending at least partially around an injured part of the anatomy and for providing basic support for the injury. A plastic exo-support is injection molded into said fabric support and supplies supplemental support for resisting motion of the injured part in undesired directions. The fabric support has a main body portion for extending at least part way around the injured part of the anatomy and has edges to be secured together after the fabric support is fitted to the injured part. The invention is not limited to ankle braces, of course, as the general principle of molding an exo-skeleton onto a flexible inner member may be used in conjunction with numerous different supports. An efficient method for constructing an orthopedic support includes the steps of first placing a sheet of flexible material across a mold, cutting the sheet, injection molding the exo-structure onto the sheet material in the mold, and securing the sheet into an orthopedic support.

This invention relates to a thermally conductive moldable polymer blend comprising a thermoplastic polymer having a tensile at yield of at least 10,000 psi; at least 60% by weight of a mixture of boron nitride powders having an average particle size of at least 50 microns; and a coupling agent. The composition displays a thermal conductivity of at least about 15 W/m DEG K and it is capable of being molded using high speed molding techniques such as injection molding.

Touch switches are integrated with thermoformable, injection molded, and other substrates to yield integrated touch switch/control panel assemblies. The ensuant assemblies can include ridges, depressions, anchors, overlaps, rivets and bezels or other housings. They can have any combination of flat and curved surfaces. Further, such assemblies can be incorporated into components of other assemblies, such as automobiles.

Injection molding systems and methods useful for making microcellular foamed materials are provided as well as microcellular articles. Pressure drop rate and shear rate are important features in some embodiments, and the invention provides systems for controlling these parameters in an injection molding system. Another aspect involves an injection molding system including a nucleator that is upstream of a pressurized mold. Another aspect involves an extrusion system with the reciprocating screw for forming a single phase solution of non-nucleated blowing agent and polymeric material. Another aspect involves very thin walled microcellular material and very thin walled polymeric material. Another aspect provides a method for producing high weight reductions in very thin-walled parts with surfaces that have no noticeable differences from non-foamed parts.

A cap, which is detachably connectable to an optical head of an endoscope, has a tubular housing, which is manufactured by injection molding from translucent plastic material. The housing includes a rear open end and a frontal end closed by a frontal face and an antiglare ring for preventing a viewer of the optical head from viewing parasitic reflections. The antiglare ring is embedded within the frontal face of the cap and said optical head can view an object of interest through a portion of the frontal face which is confined by the antiglare ring. The antiglare ring is provided with at least one discontinuity region through which the plastic material can flow during injection molding of the cap.

A tray (100) or container (478) which may be hermetically sealed having a flange (116), rim (124), handle (258), rib, bottom surface (500), sidewall (114), or other portion that is encapsulated by or formed from injection-molded material.

A conveyor belt (1) is composed of a number of identical links in the formation of an endless belt, where each link comprises at least one axle (3) arranged transversely in relation to the direction of travel (2), and an outer link (4) at each side in engagement with the axle. Each outer link comprises an elongated hole for the adjacent link's axle, so that the belt can be driven in a curve in the plane of the belt. Each outer link has at least one securing hole for a transverse axle, where the coupling-together between the axle (3 and the outer link (4) is effected by a separable snap-lock. The outer link is moulded as a one-piece unit in a suitable plastic material, preferably by injection moulding. The outer links (4) can also be configured in a larger version for the construction of conveyor belts for operation in self-stacking helical systems.

The invention relates to a process for producing a toothbrush having a body, which comprises a handle region, a head region and a neck region located between the handle region and the head region, and having functional elements which are arranged, at least in part, within the body and comprise an electrically operated functional unit and an electric supply device which has an energy store and is intended for the functional unit, in the case of which the body is produced, by injection molding, from at least one hard component, which serves as a reinforcement, and at least one soft component, and at least some of the functional elements, during the production of the body, are encapsulated, at least in part, directly by the plastic which forms the soft component.

A security hood assembly for a holster includes a hood that is movably supported in association with a holster body so that the hood extends over a portion of a holstered handgun or other service item when the hood in a closed position, to prevent unauthorized removal of the service item. A lever may be operably coupled to the hood for driving the hood toward an open position, to allow the service item to be removed from the holster. In some embodiments, a latch mechanism releasably engages when the hood is in the closed position to prevent the hood from being opened through direct manipulation of the hood. The hood is preferably formed of a substantially rigid material, such as injection molded plastic. Holsters including the security hood assembly may also include internal retention devices, hood biasing mechanisms, and electronic devices responsive to opening of the hood.

The invention relates to a wood plastic composite material comprising the following materials in parts by weight: 100 parts of wood meals, 20-80 parts of waste plastics, 5-50 parts of waste rubbers, 10-60 parts of high-melt index thermoplastic resins, 1-12 parts of surface active agents, 2-8 parts of lubricating agents, 0.1-4 parts of cross-linking agents, 0.1-4 parts of antioxygens and 0.05-1.5 parts of processing agents, wherein the grain diameter of the wood meals ranges from 10 meshes to 325 meshes; the flow velocity of the high-melt index thermoplastic resins is higher than 20 g/10 minutes; the cross-linking agents are peroxides, thus the invention improves the dispersibility and the flowability of the wood meals contained in the composite and the compatibility of plastics by adding the high-melt index thermoplastic resins, can not only better utilize the resources, but also enhances the mechanical strength (such as tensile strength, bending strength, impact strength, and the like) of the composite material by adding the waste rubbers, has the advantages of good processing property, low water absorption rate, good stability of products, and the like and is suitable for injection moulding and beneficial to market promotion.

The invention relates to a process for producing mouldings by injection moulding, the steps in the process being A) Melting a mixture made from a) a (meth)acrylate copolymer composed of from 40 to 100% by weight of free-radical-polymerized C1-C4-alkyl esters of acrylic or methacrylic acid and from 0 to 60% by weight of (meth)acrylate monomers having an anionic group in the alkyl radical, where the copolymer comprises b) from 0.1 to 3% by weight of a release agent, and, where appropriate, the mixture may comprise c) from 0 to 50% by weight of a drier, d) from 0 to 30% by weight of a plasticizer, e) from 0 to 100% by weight of additives or auxiliaries, f) from 0 to 100% by weight of an active pharmaceutical ingredient, g) from 0 to 20% by weight of another polymer or copolymer, where the amounts given for components b) to g) are based on the (meth)acrylate copolymer a) and the mixture prior to melting has a content of more than 0.5% by weight of low-boiling constituents with vapour pressure of at least 1.9 bar at 120° C., B) Devolatilizing the mixture in the thermoplastic state at temperatures of at least 120° C., thereby lowering to not more than 0.5% by weight the content of the low-boiling constituents with vapour pressure of at least 1.9 bar at 120° C., C) Injecting the molten and devolatilized mixture into the mould cavity of an injection mould, the temperature of the mould cavity being below the glass transition temperature of the (meth)acrylate copolymer by at least 10° C., cooling the molten mixture, and removing the resultant moulding from the mould.

A monolithic optical module of injection-molded high temperature polymeric resin combines an optical turn of typically 90 degrees together with dual or triple beam paths. No additional piece parts are necessary for achieving the optical turn, since this occurs by total internal reflection (TIR), and no additional piece parts are necessary for dual monitoring, which is realized by means of an air-gap functioning as a dual beam-splitter plate. The monolithic optical module further includes integrally surfaces for accurate alignment of the module with external optical elements, and can additionally include integral optical elements, for example lenses and thin film coatings.

The present invention relates to a preparation method of biological affinity hydrophilic active magnetic seed filling material for treating water. It is characterized by that said method includes the following steps: mixing biological affinity substance, hydrophilic substance, magnetic powder and active carbon or magnetic powder and calcium carbonate in the high-molecular base material, and adding dispersion lubricating agent, uniformly stirring them, placing them into injection moulding machine, utilizing filling mould to make extrusion moulding and magnetizing, so as to obtain the invented filling material. It has biological affinity and hydrophilicity, at the same time can induce microbial activity and enzyme activity, and can raise oxygen utilization rate in water and water treatment efficiency.

Disclosed is an injection molding method for manufacturing plastic parts from thermoplastically processible plastic molding materials with at least one exposed part (1) and at least one functional part (10), whereby the plastic molding material for the exposed part (1) comprises a transparent or translucent matrix with added effect pigments, and whereby the functional parts (10) can exhibit different physical and/or chemical plastic properties to the exposed parts (1). The injection molding method comprises the following steps: a) injection molding and solidification of the plastic molding material of the at least one exposed part (1) with an exposed surface (2) and a core surface (3) facing away from the latter in a first mold (20) with a first cavity (21); b) opening of the first mold (20) along a parting line or plane (24); c) closing of a second mold (25) with the at least one exposed part (1) in a second cavity (28); d) injection molding and solidification of the plastic molding material of the functional part (10) on the core surface (3) of the at least one exposed part (1); and e) opening of the second mold (25) and removal of the part. The injection molding method according to the invention is characterized in that for each exposed part (1)—to prevent irregularities such as flow marks and/or knit lines—a single injection nozzle (5) positioned to optimize the flow or at least two injection nozzles in a cascaded injection molding method are used, and that the plastic molding material for the exposed part (1) comprises at least one transparent polymer. The corresponding plastic parts manufactured by injection molding exhibit an exposed surface (2) and a core surface (3) facing away from the latter with at least one injection point (6), whereby the functional part (10) of the plastic part is injection molded onto the core surface (3) of the previously solidified exposed part (1).

The invention discloses a PHBV with good performance and a copolymer of PHBV and PLA and the preparation technique method. The invention is characterized in that 1 per cent to 99 per cent of PHAs, 1 per cent to 99 per cent of PLA1 and other additives 0-40 per cent are put in a mixer for 1 to 30 minutes, and then put in an electricity hot blast drying oven a temperature ranging from 40 to 100 DEG C for 2 to 48 hours after being mixed equally. The dried compound is plastified in a double screw extruder, the highest temperature of the double screw extruder is between 90 and 180 DEG C according to the the different content of PHAs and the temperature of the mouth mold is between110 to 170 DEG C. The material extruded from a die head is cooled, stretched and grained to form the complete biodegradation aggregate. The resin consisting of PHBV and copolymer of PHBV and PLA is able to be used for producing the thin films, plates and sheet materials and injected mold to plastic materials. The compound has biological degradability and good machining performance. The target product of the compound has excellent mechanical properties and can be used for replacing the petroleum base plastic to be widely used for packing, agriculture, medical material, electron, chemical industry concerning products for daily use, etc.

The invention is directed to chalcogenide glasses suitable for use in plastics forming processes. The glasses have the general formula YZ, where Y is Ge, As, Sb or a mixture of two or more of the same; Z is S, Se, Te, or a mixture of two or more of the same; and Y and Z are present in amounts (in atomic/element percent) in the range of Y=15–70% and Z=30–85%. The chalcogenide glasses of the invention have a 10,000 poise temperature of 400° C. and are resistant to crystallization when processed at high shear rates at their 10,000 poise temperature. The glasses can be used to make, among other items, molded telecommunication elements, lenses and infrared sensing devices.

An injection-molded thermoplastic closure with shake-and-spoon apertures and associated flaps for selectively closing and opening the apertures. The flaps are releasably retained in their closed positions by catch elements which provide retention forces that are relatively insensitive to dimensional and shape variations in the body resulting from the molding process. In one embodiment, the cap has "freeze points" and a gate location that reduce the tendency of the cap to assume an oval condition when cooled from molding temperatures. A wide sealing ledge cooperates with a central support for a liner seal positioned in the cap to seal the mouth of a container.

The invention relates to a polymer mixture, comprising a) a polymer matrix which is composed of a (meth)acrylate(co)polymer or of a mixture of (meth)acrylate(co)polymers with a Vicat softening point VSP (ISO 306-B50) of at least 104° C. and/or of a (meth)acrylimide(co)polymer, b) an impact modifier which is based on crosslinked poly(meth)acrylates and which does not have covalent bonding to the polymer matrix a), c) from 1 to 15% by weight of plastics particles composed of crosslinked polymers based on polymethyl methacrylate, on polystyrene and/or on polysilicones. The polymer mixture can be used to obtain injection mouldings with matt surfaces and Vicat softening points VSPs (ISO 306-B50) of at least 90° C.

A shaped charge liner formed by injection molding, where the liner components include powdered metal and organic binder. The liner components are blended then processed within an injection molding device and urged from the molding device into a mold where a liner shape is formed. The liner shape is debinded, both mechanically and chemically. Mechanical debinding involves heating and chemical debinding comprises treating the liner shape with a solution to dissolve and remove the binder components. The process of forming the shaped charge liner does not include sintering. The present process can also use “green products” formed by the injection molding device that are not debinded. A shaped charge case can also be formed using the present method. The added step of sintering can be applied to the process of forming the shaped charge case.

A leadframe that is configured to be used with an electronic device, e.g., light emitting diode (LED), includes a heat sink supporting ring for supporting a heat sink. An outer frame is spaced apart from the heat sink supporting ring, and encloses the heat sink supporting ring. At least one supporting lead connects the heat sink supporting ring and the outer frame. A separated lead is extended from the outer frame toward the heat sink supporting ring, and is spaced apart from the heat sink supporting ring. A package body that may be formed by an injection molding after a heat sink is inserted into the leadframe.

The invention provides a solid golf ball having a solid core and a cover layer that encases the core and has an outermost layer on an outside surface of which are formed a plurality of dimples. The solid core is formed of a rubber composition composed of 100 parts by weight of a base rubber that includes from 60 to 100 parts by weight of a polybutadiene rubber having a cis-1,4 bond content of at least 60% and synthesized using a rare-earth catalyst, from 0.1 to 5 parts by weight of an organosulfur compound, an unsaturated carboxylic acid or a metal salt thereof, an inorganic filler, and an antioxidant. The solid core has a deformation, when compressed under a final load of 130 kgf from an initial load of 10 kgf, of from 2.0 to 4.0 mm, and has a specific hardness distribution. The cover layer is formed by injection molding a single resin blend composed primarily of (A) a polyurethane material and (B) a polyisocyanate compound, which resin blend includes a polyisocyanate compound in at least some portion of which all the isocyanate groups on a molecule remain in an unreacted state. The cover layer has a thickness of from 0.5 to 2.5 mm and a Shore D hardness at the surface of from 50 to 70. The golf ball has a deformation, when compressed under a final load of 130 kgf from an initial load of 10 kgf, of from 2.0 to 3.8 mm. The solid golf ball is advantageous overall in competitive use.

A polypropylene resin composition, which is light weighing, has very high values for the stiffness and heat resistance and is superior in the scratch-proof property with better moldability upon molding and which can be injection-molded into formed articles without occurrence of cracking, comprising 5-25% by weight of a higher molecular weight polypropylene (A) having an intrinsic viscosity [eta], determined in decalin at 135° C., in the range from 6 to 11 dl/g and 95-75% by weight of a lower molecular weight polypropylene (B) having an intrinsic viscosity [eta], determined in decalin at 135° C., in the range from 0.6 to 1.6 dl/g, wherein the said resin composition has the following charactristic features <<1>> and <<2>>, namely,<<1>> an isotactic pentad fraction (mmmm-fraction), determined by 13C-NMR, of at least 96.5% and<<2>> a molecular weight distribution value expressed by Mw/Mn (weight-average molecular weight/number-average molecular weight), determined by gel permeation chromatography (GPC), of at least 8.

The present invention relates to a polymer powder composed of polyamide or of copolyamides, which also comprises flame retardant, in particular phosphonates, to a layer-by-layer process which selectively melts regions or selectively binds them, and also to moldings produced from this polymer powder. Compared with conventional products, the moldings constructed using the powder of the invention exhibit marked advantages in flammability and combustibility and drop behavior, particularly with respect to UL® (Underwriters Laboratories) classification. Furthermore, moldings produced from polymer powder of the invention have adequately good mechanical properties when compared with moldings based on polymer powders without flame retardant, in particular in terms of modulus of elasticity and tensile strain at break. In addition, these moldings also have a density close to that of injection moldings.

A bus bar secured to a stator in an electric motor in a preferred embodiment according to the invention includes four wiring boards, which are arranged perpendicularly to a center axis at intervals in a direction toward the center axis, and a resin portion for covering the surroundings of the four wiring boards by injection molding. Resin passing holes, through which a resin flows when the resin portion is molded, are formed at each of the wiring boards. When the bus bar is molded, the resin is injected into a resin molding die in a state in which the four wiring boards are supported by supporting pins disposed inside of the die. The resin flows to and fro between a space defined between the die and the wiring board and a space defined between the adjacent wiring boards.

The container is a glass bottle (10) encased with a plastic coating (4) from its base section (3) to a sealing rim (2) around its mouth (M) in order to protect against shattering or explosive failure. The glass bottle, preferably a glass inlet, is fillable under pressure with a sprayable medically active substance and a propellant and provided with a delivery element attached to the sealing rim. To facilitate lower injection molding temperatures and pressures and to permit autoclaving at high temperatures the glass bottle with the plastic coating (4) is made by a method which includes injecting at least one reactively cross-linkable plastic capable of being heat-softened into a mold surrounding the glass bottle and forming the plastic coating (4) by a reaction injection molding (RIM) method.

A glove having a glove liner adorned with at least one injection-molded component that provides the glove with specific characteristics tailored to a specific glove application. The liner may comprise a fabric and/or an elastomeric material. The position, composition, and/or contour of the injection-molded components define the characteristics of the glove.

A solid imaging apparatus is provided that includes a replaceable cartridge containing a source of build material and an extendable and retractable flexible transport film for transporting the build material layer-by-layer from the cartridge to the surface of a build in an image plane. An operator using the device needs merely to remove a spent cartridge and replace it with a fresh cartridge to continue solid imaging virtually uninterrupted. The apparatus also includes the capability of withdrawing and inserting an imager without the operator having to perform a separate alignment step. A brush attached to the transport film and forming part of the cartridge provides for intra-layer removal of excess uncured build material. If desired, the apparatus can produce a fully reacted build. A high intensity UV source cures the build between layers. An injection molded build pad is designed to hold a build in an inverted position for improving the build. The invention also provides for tilting the build elevator to reduce air entrainment and for releasing the build from the image plane.

A slider window assembly for a motor vehicle includes a fixed panel formed of a single pane encircling an opening formed therein, a slider panel movable along a horizontal axis between closed and open positions, an injection-molded plastic slider frame adhesively bonded to the fixed panel, and at least one seal member forming a seal between the slider frame and the slider panel. The slider frame includes a sealing frame extending entirely about the opening, an upper run located above the opening and receiving the slider panel, and a lower run located below the opening and receiving the slider panel. There is preferably a substantially continuous adhesive bond between the slider frame and the fixed panel that entirely encircles the opening.

The invention discloses a processing method of a metal middle frame mobile phone shell structure and relates to the technical field of processing of mobile phones. The processing method comprises the following steps: A, stamping a blank of the metal middle frame by using a metal plate; B, milling an auxiliary antenna area on the blank of the metal middle frame in a CNC manner and retaining a connection position; C, forming a metal bottom shell by using an aluminum die casting manner; D, connecting the blank of the metal middle frame with the metal bottom shell to be a whole body; E, forming a main antenna area on the blank of the metal middle frame by using an injection molding manner; and F, milling off the connection position on the blank of the metal middle frame in the CNC manner to obtain the metal middle frame mobile phone shell structure. By combining processes of stamping molding, injection molding and CNC processing, the metal middle frame mobile phone shell structure is processed; the metal middle frame mobile phone shell structure is stable in process, high in production efficiency, short in processing time and low in production cost.

The present invention relates to improving the after-cooling process of preforms from the injection molding process in respect to its efficiency and its economy.