A multi-sensor integrated intelligent
tool holder real-time monitoring and anti-
collision system, comprising: an intelligent
tool holder device, an external PLC controller, a built-in
relay, a
numerical control machine tool and a PC
signal processing and display module; the intelligent
tool holder device comprises: a
handle cone structure, a
force sensor structure, a resistance
strain gauge group, a protective shell, a plurality of supporting
copper columns, a first hardware circuit board, a second hardware circuit board, a
vibration sensor, a
lithium battery, a fixed upper shell, a fixed bottom shell, a draw stud, a clasp spring, a compression cap and an
end mill. The application is based on the collected
cutting signals for real-time analysis and rapid judgment and response, is not affected by the
machining environment and the shape and size of the workpiece, is accurate in measurement, greatly reduces the influence of the external sensor arrangement distance on the
cutting data accuracy, and is suitable for the monitoring of
cutting force and vibration and the anti-collision monitoring link in the part
machining process, and improves the cutting
automation, intelligence and safety level.