The invention discloses a self-adaptive cutter
system for
brake disc
machining. The self-adaptive cutter
system comprises a cutter
handle, a cutter disc, a
cutting blade, a suspension sleeve, an
electromagnet and a
control system. The permanent
magnet is embedded in the circular truncated cone section of the cutter
handle, the suspension sleeve is circumferentially fixed to the cutter head through the flat key, the flat key is pasted with the
strain gauge to detect
cutting force in real time, and the
electromagnet and the permanent
magnet are oppositely arranged in the radial direction to form magnetic suspension supporting. And the
control system adjusts the current of the
electromagnet according to the strain
signal, dynamically adjusts the radial rigidity and the suspension position of the cutterhead, and realizes axial-radial decoupling support in combination with the
thrust bearing. In a preferable embodiment, the
cutting blade realizes micron-order cutting depth adjustment through a piezoelectric
ceramic driving
gasket, the service life of the cutter is prolonged due to the alternative opening design of a cutter head mounting boss, and the problem of winding of a rotating lead is solved by a conductive
slip ring assembly. Working conditions such as sand holes and
hardness sudden change can be responded in real time,
broadband vibration is restrained, the
machining precision is improved, the service life of the cutter is prolonged, and the method is suitable for high-precision
brake disc
machining.