The invention relates to the technical field of
machining, and discloses an intelligent cutter
handle capable of monitoring cutter wear in real time and triggering replacement reminding, which comprises a cutter
handle main body, a sensor module, a control module, a
wireless transmission module, a power supply module and an upper computer
system in communication connection with the
wireless transmission module, a connecting structure matched with a mainstream
machine tool connector is arranged at one end of the cutter
handle body, and a clamping part for clamping a
cutting tool is arranged at the other end of the cutter handle body. According to the intelligent cutter handle capable of monitoring cutter abrasion in real time and triggering reminding of cutter replacement, the
vibration sensor, the
cutting force sensor, the
torque sensor, the temperature sensor and the
acoustic emission sensor are integrated in the cutter handle body, and the cutter abrasion state is accurately judged in combination with a trained and tested
machine learning model based on historical abrasion data of the cutter; a plurality of wear judgment threshold sets are stored in a
convolutional neural network model analysis
algorithm unit in a
machine learning model, and each threshold set corresponds to different cutter materials, workpiece materials and
cutting parameter combinations respectively; if yes, calling a threshold set matched with the current
machining condition information for judgment, and outputting a corresponding result by the model, so that real-time and automatic judgment on the
tool wear state is realized, manual experience analysis is not needed, the accuracy and timeliness of judgment are remarkably improved, and the working efficiency is improved. And reduction of
machining quality or cutter breakage caused by misjudgment of sudden wear as normal wear or
delayed response is effectively avoided.