The invention discloses
a diamond cutter for forming a concave spherical surface
microstructure, and relates to the technical field of
machining of micro concave spherical surfaces in ultra-precision milling. The invention aims to solve the problems that a small-size spherical structure is difficult to process, the
processing quality is difficult to guarantee, the size of a spherical curved surface is difficult to control, the
surface contour quality of the curved surface is difficult to guarantee and the like in the milling process. According to the technical scheme, the shape of the
diamond cutter in the manufacturing process is strictly controlled so that the cutter meeting the use requirement can be obtained. The
laser cutting machine is used for preliminarily
machining the contour of the cutter, small-size high-precision
cutting can be achieved through
laser cutting, the cutting efficiency is high, and the contour forming quality is good. And the
diamond polishing liquid is used for
polishing the cutting surface, and the roughness of the cutting surface is reduced. And fine
grinding is carried out on the
diamond relief angle, so that the tool is not interfered and influenced in the using process. The
machining process of the cutting edge is divided into rough
grinding and accurate
grinding, rapid forming is achieved through rough grinding, sufficient allowance is reserved for accurate grinding of the cutting edge, and the contour precision and the shape quality of the cutting edge are extremely high through accurate grinding. After the
diamond tool bit is preliminarily machined, the
diamond tool bit and the hard
alloy tool
handle are welded together in a vacuum
welding machine through
brazing, then the cutting edge is machined, and it is guaranteed that the rotation center of the cutting edge is highly coaxial with the axis of the tool bar.