The application discloses a
metal sealing structure leakage prediction method and
system, first, a macroscopic service finite
element model is constructed according to the structure and service parameters of the sealing structure, the service deformation behavior is simulated, the model is based on the
rotation symmetry characteristic of the sealing structure, the axisymmetric
shell model is adopted in the
finite element software, the cross section is simplified, the grid is divided and the
flange movement is set. Then, a microscopic
crystal plastic model with a
rough surface is constructed based on the
surface roughness, the model construction and grid
processing are carried out by considering the material
microstructure and characteristics. The deformation amount of the
contact position is extracted from the
macroscopic model as the boundary condition of the microscopic model to simulate the microscopic deformation. Finally, the distance between the
rough surface mean line and the
flange surface distance is determined from the microscopic model as the gap height, and the internal and
external pressure difference in the service of the sealing structure is combined to calculate the leakage amount of the sealing structure. In this way, the
simulation result is more close to the actual situation by combining the macroscopic and microscopic models, and the leakage prediction precision and efficiency of the sealing structure are improved.