The high-efficiency low-deformation
machining method suitable for the
aviation blade disc comprises the following steps that S1, a
cutting force model is constructed based on a ball-head spiral conical
milling cutter, a
cutting test is carried out, and therefore a
cutting force coefficient is determined; s2, performing
numerical control simulation on the
milling cutter by adopting special
software, determining a
machining path according to a principle of maximum rigidity of a cutting
system, extracting a cutting area and a cutting edge length through the special
software on the basis of the
machining path so as to calculate real-time
cutting force in the machining path, and then constructing a finite
element model of the blade disc, carrying out transient mechanical analysis in the blade curved surface coordinate
system, adjusting cutting parameters and the inclination angle of a
workbench when cutting deformation exceeds a set range, and determining a parameter interval I of the feeding amount and the cutting depth; and S3,
modal testing is carried out to obtain
modal parameters, then calculation
software is adopted to sequentially calculate parameter intervals of different machining parameters and the rotating speed of the main shaft, and effective machining parameters are obtained.