This invention relates to the field of composite
pipe technology, and discloses a self-healing carbon
fiber prestressed
steel cylinder concrete (FRP) composite
pipe and its manufacturing process. The composite
pipe comprises, from the inside out, a photocured FRP inner anti-
corrosion layer, a spiral welded
steel cylinder, a self-healing concrete core, a three-dimensional CFRP prestressed layer, a potential
equalization layer, and an FRP sand-filled outer protective layer. The manufacturing process includes the preparation of the spiral welded
steel cylinder and socket, anchor installation, vertical
casting and curing of the self-healing concrete core, fabrication of the three-dimensional CFRP prestressed layer,
coating of the potential
equalization layer, fabrication of the FRP sand-filled outer protective layer, and fabrication of the photocured FRP inner anti-
corrosion layer. This invention uses a
cement-based penetrating crystallizing material and Bacillus-
calcium lactate microcapsules to form a composite self-healing
system, achieving chemical-biological synergistic repair of cracks; the simultaneous laying of circumferential and longitudinal
carbon fibers to form a three-dimensional
prestressed structure significantly improves
axial load-
bearing capacity; and the
graphene-
ceramic filler potential
equalization layer effectively inhibits
galvanic corrosion.