Prefabricated pipe gallery sealing detection equipment
By designing the mixing, conveying and gas transmission devices of prefabricated pipe gallery seal detection equipment, automated seal detection is realized, reducing personnel investment and water resource waste, and solving the problems of large-scale human investment and water resource waste in the inspection process in the existing technology. .
Patent Information
- Application Number
- CN202411201334.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2024-12-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, prefabricated pipe gallery seal inspection requires multiple people to cooperate in lighting and pressurization control. The work process is boring and the personnel investment is large. At the same time, the water cannot be recycled after use, resulting in waste of water resources and potential for pipe gallery connections. Influence.
A prefabricated pipe gallery seal detection equipment is designed, including a stirring device, a conveying device and a gas transmission device on the drive vehicle. The water and dye are stirred and filtered through the stirring device. The conveying device realizes the precise transportation and recovery of the solution. The gas device is used for airtightness detection, and uses automation and magnetic connections to achieve automated detection.
It reduces personnel investment, realizes the recycling and recycling of water resources, improves the automation and accuracy of testing, and solves the problems of large human investment and waste of water resources in the testing process in the prior art.
Smart Images

Figure CN119085967A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sealing detection, and in particular to a sealing detection device for a prefabricated pipe gallery. Background Art
[0002] Prefabricated pipe gallery is an underground engineering structure used in urban infrastructure construction, which is used to centrally lay municipal utility pipelines (such as electricity, telecommunications, water supply, drainage, gas, heat, etc.). Compared with the traditional pipeline laying method, prefabricated pipe gallery has many advantages, including improving pipeline safety, reducing the number of road excavation, and facilitating maintenance and management.
[0003] The joints and seams of the prefabricated pipe gallery are the weak points of the prefabricated and assembled integrated pipe gallery, and the waterproof performance of the joints is a key technical issue that affects the structural safety and durability of the prefabricated and assembled integrated pipe gallery. After the installation of the pipe gallery, once leakage occurs, sealing inspection will be a very difficult task. Regarding the sealing detection of the joints of the pipe gallery, the air tightness detection method of inflation and pressurization can be used, or the water tightness detection method of water injection and pressurization can be used. When using the above methods for on-site operations, it is necessary to carry out artificial lighting, pressurization control, operation video recording, multi-compartment inspection and other work simultaneously, and at least three inspection personnel are required. The quality of manual inspection mainly depends on the experience, responsibility and carefulness of the workers. The work process is boring and requires a lot of personnel input. By delivering gas or liquid to the air injection hole or water injection hole of the prefabricated pipe gallery to detect air tightness or water tightness, the water after use cannot be recycled, resulting in a waste of water resources. At the same time, water remains at the connection, which is easy to affect the connection of the prefabricated pipe gallery for a long time. Summary of the invention
[0004] Based on the defects of the existing technology that multiple people are needed to cooperate in lighting and pressurization control when conducting pipeline corridor sealing detection, the working process is boring and requires a large amount of manpower, in order to realize automated sealing detection, reduce manpower input, and solve the technical problem that the used water cannot be recycled, the present invention proposes a prefabricated pipeline corridor sealing detection equipment.
[0005] The present invention provides a prefabricated pipe gallery sealing detection device, which comprises a driving vehicle, and also comprises a stirring device, a conveying device and a gas delivery device installed on the driving vehicle.
[0006] The stirring device is located on the upper surface of the driving vehicle and stirs the water and dye used for water tightness testing. The stirring device includes a stirring mechanism, a driving mechanism and a filtering mechanism. The stirring mechanism includes a stirring tank and a stirring paddle. The stirring paddle stirs the solution in the stirring tank. The driving mechanism drives the stirring paddle to rotate. The filtering mechanism includes a filter plate, and the filter plate filters the used solution in the conveying device.
[0007] The conveying device is located on the upper surface of the driving vehicle, and conveys the solution in the stirring tank to the water injection hole in the prefabricated pipe gallery. The conveying device includes an adjusting mechanism and a conveying mechanism. The adjusting mechanism includes a moving part. The rotation of the moving part drives the conveying mechanism to move. The conveying mechanism includes a conveying pipeline, and the conveying pipeline conveys the solution in the stirring tank.
[0008] The gas delivery device is located on the upper surface of the driving vehicle, and the gas delivery device includes a gas delivery pipeline, which delivers gas to the gas injection holes of the prefabricated pipe gallery and enters the connection seal.
[0009] Preferably, the stirring tank is fixedly mounted on the upper surface of the driving vehicle, the stirring paddle is fixedly mounted inside the stirring tank through a bearing, one end of the stirring paddle penetrates through the upper surface of the stirring tank and is fixedly mounted with a stirring gear, a stirring rack is slidably inserted into the upper surface of the stirring tank, and the stirring gear is meshed with the stirring rack.
[0010] Through the above technical scheme, the back-and-forth movement of the stirring rack can drive the stirring gear to deflect left and right, thereby driving the stirring paddle to deflect left and right in the stirring tank, so that the water and dye in the stirring tank are fully stirred. After the water is dyed, it is convenient for the staff to observe when leakage occurs.
[0011] Preferably, the driving mechanism also includes a driving motor, which is fixedly mounted on the outer surface of the outer shell of the driving vehicle, a driving shaft is fixedly mounted on one end of the output shaft of the driving motor, a driving sleeve is slidably inserted on one end of the driving shaft, an adjusting hydraulic cylinder is fixedly mounted on the outer side of the mixing tank through a support frame, a pushing frame is fixedly mounted on one end of the piston rod of the adjusting hydraulic cylinder, and the inner wall of the pushing frame is fixedly mounted to the outer surface of the driving sleeve through a bearing.
[0012] Through the above technical solution, the driving sleeve can be driven to rotate by the driving motor, and after the driving sleeve is pushed by the adjusting hydraulic cylinder, the driving sleeve can be switched to control the rotation of the driving sleeve or the lifting of the gear set.
[0013] Preferably, a bracket is fixedly installed on the outer surface of the mixing tank, a rotating sleeve with a gear is fixedly installed on the outer surface of the bracket through a bearing, the gear of the rotating sleeve is meshed with the gear of the driving sleeve, a rack group is slidably inserted into the inner wall of the rotating sleeve, and a lifting gear with a worm gear is fixedly installed on the outer surface of the driving vehicle through a bearing seat, the lifting gear is meshed with the rack group, and the lifting gear is meshed with the worm of the driving sleeve.
[0014] Through the above technical solution, the rotation of the driving sleeve drives the rotation of the rotating sleeve through the gear, thereby driving the stirring paddle to rotate or driving the scraper in the filtering mechanism to move, and the rotation of the lifting gear can drive the rack group to rise and fall.
[0015] Preferably, a limit frame is fixedly installed on the outer side surface of the rotating sleeve, and a driving screw with a gear is fixedly installed on the inner wall of the limit frame through a bearing, one end of the driving screw is fixedly installed on the inner wall of the rotating sleeve through a bearing, the gear of the driving screw is meshed with the rack group, and a driving slider is slidably inserted into the inner wall of the limit frame, and a driving electromagnet is fixedly installed on the lower surface of the driving slider, and the outer surface of the driving electromagnet is magnetically connected to the outer surface of the stirring rack.
[0016] Through the above technical scheme, the rotation of the driving screw can drive the driving slider to move, thereby driving the driving electromagnet to move. After the driving electromagnet is magnetically connected to the stirring rack, it drives the stirring rack to move left and right. After the driving electromagnet is magnetically connected to the upper surface of the scraper, it drives the scraper to move back and forth.
[0017] Preferably, a collecting trough is fixedly installed on the outer surface of the bracket, the filter plate is fixedly installed on the inner wall of the collecting trough, the inner wall of the collecting trough is fixedly connected to the inner wall of the stirring tank through a connecting pipe, a scraper is slidably inserted into the inner wall of the collecting trough, the lower surface of the scraper is slidably connected to the upper surface of the filter plate, the upper surface of the scraper is magnetically connected to the outer surface of the driving electromagnet, the inner wall of the collecting trough is hinged with a partition with a torsion spring through a pin shaft, and a dirt collecting trough is slidably inserted into the inner wall of the collecting trough.
[0018] Through the above technical scheme, the collecting tank can collect the water filtered by the filter plate and transport it into the mixing tank for reuse. The back and forth movement of the scraper can scrape the impurities on the filter plate and push them into the sewage collecting tank. The partition is deflected under the push of the scraper to facilitate the impurities to enter the sewage collecting tank. It is reset by the torsion spring to prevent water from entering the sewage collecting tank.
[0019] Preferably, the adjustment mechanism also includes an adjustment frame, which is fixedly mounted on the outer surface of the driving vehicle, the moving component is arranged on the outer surface of the adjustment frame, a lifting hydraulic cylinder is fixedly mounted on the outer surface of the slider of the moving component, a connecting pipe is fixedly mounted on one end of the piston rod of the lifting hydraulic cylinder, a plug-in pipe is fixedly mounted on the lower end of the connecting pipe, a recovery water pump is fixedly mounted on the outer surface of the driving vehicle, the water inlet end of the recovery water pump is fixedly connected to the inner wall of the conveying pipe through a hose, and the connecting pipe of the water outlet end of the recovery water pump is fixedly mounted to the outer surface of the recovery tank through a bracket.
[0020] Through the above technical scheme, the moving parts include a screw, a motor that drives the screw to rotate, and a slider threadedly connected to the screw. The slider and the adjusting frame are slidably plugged in to limit the position. After the conveying pipeline is pushed down by the lifting hydraulic cylinder, the plug-in pipeline on the conveying pipeline can be easily plugged into the pipeline of the water injection hole of the prefabricated pipe gallery, and water can be transported into the sealed connection for water tightness testing. The water used for water tightness can be recovered by suction of the recovery water pump.
[0021] Preferably, the conveying mechanism also includes a conveying water pump, which is fixedly mounted on the outer surface of the driving vehicle, the water inlet end of the conveying water pump is fixedly mounted on the inner wall of the mixing tank, the outer surface of the conveying pipe is slidably plugged into the inner wall of the connecting pipe, the water outlet end of the conveying water pump is fixedly mounted on one end of the conveying pipe through a hose with a pressure gauge, a connecting spring is fixedly mounted on one end of the conveying pipe, one end of the connecting spring is fixedly mounted on the inner wall of one of the connecting pipes, an electromagnetic ring group is slidably plugged into the outer surface of the connecting pipe, the inner wall of the electromagnetic ring group is magnetically connected to the outer surface of the conveying pipe, a reset spring for forcing the electromagnetic ring group to reset is fixedly mounted on the outer surface of the connecting pipe, an adsorption electromagnet is fixedly mounted on the outer surface of the connecting pipe, and the outer surface of the adsorption electromagnet is magnetically connected to the outer surface of the electromagnetic ring group.
[0022] Through the above technical scheme, the liquid in the stirring tank is transported into the connecting pipe through the delivery water pump, and after the adsorption electromagnet descends through the connecting pipe, the electromagnetic ring group is driven to descend, so that the internal connecting pipe can be driven to descend and then plugged into the plug-in pipe. The electromagnetic ring group is composed of an inner ring electromagnetic ring and an outer ring electromagnetic ring fixedly installed in an isolation ring. The inner ring electromagnetic ring is magnetically connected to the internal connecting pipe, and the outer ring electromagnetic ring is magnetically connected to the adsorption electromagnet below, so that the descent of the electromagnetic ring group can drive the connecting pipe to descend, and the pressure gauge on the hose of the delivery water pump is convenient for detecting the pressure for air tightness.
[0023] Preferably, a movable pin is slidably inserted into the inner wall of the conveying pipe, and a movable spring forcing the movable pin to reset is fixedly installed on the inner wall of the conveying pipe, and one end of the movable pin after descending contacts the outer surface of the connecting block of the plug-in pipe, and a push handle is fixedly installed on the outer surface of the conveying pipe, and a sealing arc block is hinged on the outer surface of the plug-in pipe through a pin shaft, and an annular spring is slidably sleeved on the outer surface of the sealing arc block, and a pressing ring is slidably inserted into the outer surface of the plug-in pipe, and a pressing spring forcing the pressing ring to reset is fixedly installed on the outer surface of the plug-in pipe, and a connecting rod is hinged on the upper surface of the pressing ring through a pin shaft, and one end of the connecting rod is hinged to one end of the sealing arc block through a pin shaft.
[0024] Through the above technical scheme, after the movable pin contacts the connecting block in the plug-in pipe, the movable pin rises after being squeezed, which facilitates the transportation of water in the mixing tank into the plug-in pipe. After the delivery pipe rises, the movable pin is reset to seal one end of the delivery pipe. After the push handle presses the pressing ring after the connecting pipe descends, it can descend through the connecting rod to drive the sealing arc block to deflect.
[0025] Preferably, the gas delivery device also includes an air compressor, which is fixedly mounted on the outer surface of the driving vehicle, one end of the gas delivery pipeline is fixedly mounted to one end of the piston rod of the other lifting hydraulic cylinder, and the gas outlet end of the air compressor is fixedly connected to the outer surface of the gas delivery pipeline through a hose with a pressure surface.
[0026] Through the above technical solution, air is transported into the air injection holes of the prefabricated pipe gallery through an air compressor, which facilitates the air tightness detection of the prefabricated pipe gallery joints, and the position of the gas pipeline can be adjusted through the cooperation of the lifting hydraulic cylinder and the moving parts.
[0027] The beneficial effects of the present invention are:
[0028] 1. By setting a stirring device, the water and the dye in the stirring tank can be fully stirred. A driving motor is used to drive the stirring paddle to rotate and the scraper to move back and forth. The driving motor can drive the driving sleeve to rotate. The driving sleeve can drive the rotating sleeve and the lifting gear to rotate respectively under the control of the adjusting hydraulic cylinder, so as to drive the gear set to rotate or lift. The driving electromagnet can be driven to switch, so that the driving electromagnet can be magnetically connected with the stirring rack or the scraper as needed, thereby reducing the input of the driving source. The recovered solution can be filtered by the filter plate in the collecting tank and can be recycled. The movement of the scraper can push the impurities on the filter plate into the sewage collecting tank for collection, so as to facilitate the reuse of the filter plate, thereby reducing the waste of water resources and solving the technical problem that the used water cannot be recycled when the pipeline corridor sealing detection is carried out in the existing technology.
[0029] 2. By setting up a conveying device, the solution in the stirring tank can be conveyed into the conveying pipe and connected to the water injection hole through the plug-in pipe, and then the solution can be conveyed into the connection of the prefabricated pipe gallery for water tightness detection. After the adsorption electromagnet on the connecting pipe is magnetically connected to the electromagnetic ring group, the conveying pipe can be driven by the motor to drive the screw rod and the hydraulic system to realize the lowering of the conveying pipe, and then the connection between the conveying pipe and the plug-in pipe is realized after the plug-in pipe is plugged in. The sealing arc block is used to seal the connection between the plug-in pipe and the conveying pipe, which can realize accurate conveying and plug-in of the liquid. It is suitable for environments that require high automation and precise control, and solves the defects of the existing technology that when performing pipe gallery sealing detection, multiple people are required to cooperate in lighting and pressurization control, the working process is boring and the amount of personnel input is large, and the technical problem of realizing automated sealing detection and reducing personnel input is solved.
[0030] 3. By setting up a gas transmission device, air tightness detection can be carried out. The gas transmission pipeline is plugged into the gas injection hole of the prefabricated pipe gallery. The air is transported by an air compressor through the gas transmission pipeline into the plug-in pipeline, and then into the connection of the prefabricated pipe gallery through the plug-in pipeline. The gas transmission pipeline can be adjusted through moving parts to facilitate quick plugging into the gas injection hole, thereby realizing automatic air tightness detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 A schematic diagram of a prefabricated pipe gallery sealing detection device proposed by the present invention;
[0032] Figure 2 A three-dimensional diagram of an adjustment frame structure of a prefabricated pipe gallery sealing detection device proposed by the present invention;
[0033] Figure 3 A three-dimensional diagram of a stirring tank structure of a prefabricated pipe gallery sealing detection device proposed by the present invention;
[0034] Figure 4 A three-dimensional diagram of a stirring paddle structure of a prefabricated pipe gallery sealing detection device proposed by the present invention;
[0035] Figure 5 A three-dimensional diagram of a rack group structure of a prefabricated pipe gallery sealing detection device proposed by the present invention;
[0036] Figure 6 A three-dimensional diagram of a driving slider structure of a prefabricated pipe gallery sealing detection device proposed by the present invention;
[0037] Figure 7 A three-dimensional diagram of a filter plate structure of a prefabricated pipe gallery sealing detection device proposed by the present invention;
[0038] Figure 8A three-dimensional diagram of a water delivery pump structure of a prefabricated pipe gallery sealing detection device proposed by the present invention;
[0039] Fig. 9 A three-dimensional diagram of the electromagnetic ring group structure of a prefabricated pipe gallery sealing detection device proposed by the present invention;
[0040] Fig.10 A three-dimensional diagram of an adsorption electromagnet structure of a prefabricated pipe gallery sealing detection device proposed by the present invention;
[0041] Fig.11 A three-dimensional diagram of a pressing spring structure of a prefabricated pipe gallery sealing detection device proposed by the present invention;
[0042] Fig.12 A three-dimensional diagram of a movable pin structure of a prefabricated pipe gallery sealing detection device proposed by the present invention;
[0043] Fig.13 This is a three-dimensional diagram of the air compressor structure of a prefabricated pipe gallery sealing detection device proposed by the present invention.
[0044] In the figure: 1. driving vehicle; 2. stirring tank; 21. stirring paddle; 22. stirring gear; 23. stirring rack; 3. driving motor; 31. driving shaft; 32. driving sleeve; 33. adjusting hydraulic cylinder; 34. pushing frame; 4. bracket; 41. rotating sleeve; 42. rack set; 43. lifting gear; 44. limiting frame; 45. driving screw rod; 46. driving slide block; 47. driving electromagnet; 5. collecting tank; 51. filter plate; 52. scraper; 53. partition; 54. collecting tank ; 6. Adjusting frame; 61. Moving parts; 62. Lifting hydraulic cylinder; 63. Connecting pipe; 64. Plug-in pipe; 65. Recovery water pump; 7. Delivery water pump; 71. Delivery pipe; 72. Connecting spring; 73. Electromagnetic ring group; 74. Reset spring; 75. Adsorption electromagnet; 8. Movable pin; 81. Moving spring; 82. Push handle; 83. Sealing arc block; 84. Annular spring; 85. Pressing ring; 86. Pressing spring; 87. Connecting rod; 9. Air compressor; 91. Gas pipeline. DETAILED DESCRIPTION
[0045] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0046] Reference Figure 1-Figure 13 A prefabricated pipe gallery sealing detection device includes a driving vehicle 1, the driving vehicle 1 is equipped with a camera that can automatically capture a suitable position, and also includes a stirring device, a conveying device and a gas delivery device installed on the driving vehicle 1.
[0047] like Figure 2-Figure 7 As shown, in order to stir the liquid used for water tightness detection, the stirring device is located on the upper surface of the driving vehicle 1, and stirs the water and the dye used for water tightness detection. The stirring device includes a stirring mechanism, a driving mechanism and a filtering mechanism. The stirring mechanism includes a stirring tank 2 and a stirring paddle 21. The stirring paddle 21 stirs the solution in the stirring tank 2. The driving mechanism drives the stirring paddle 21 to rotate. The filtering mechanism includes a filter plate 51. The filter plate 51 filters the used solution in the conveying device.
[0048] Specifically, in order to drive the stirring paddle 21 to rotate, the stirring tank 2 is fixedly installed on the upper surface of the driving vehicle 1, and the stirring paddle 21 is fixedly installed inside the stirring tank 2 through a bearing. One end of the stirring paddle 21 penetrates the upper surface of the stirring tank 2 and is fixedly installed with a stirring gear 22. A stirring rack 23 is slidably inserted into the upper surface of the stirring tank 2, and the stirring gear 22 is meshed with the stirring rack 23. The stirring paddle 21 deflects left and right in the stirring tank 2 to fully stir the water and the dye in the stirring tank 2. After the water is dyed, it is convenient for the staff to observe when leakage occurs.
[0049] Specifically, in order to drive the stirring paddle 21 to deflect left and right and clean the impurities on the filter plate 51, the driving mechanism also includes a driving motor 3, which is fixedly mounted on the outer surface of the outer shell of the driving vehicle 1, and a driving shaft 31 is fixedly mounted on one end of the output shaft of the driving motor 3, and a driving sleeve 32 is slidably inserted at one end of the driving shaft 31. An adjusting hydraulic cylinder 33 is fixedly mounted on the outer side of the stirring tank 2 through a supporting frame, and a pushing frame 34 is fixedly mounted on one end of the piston rod of the adjusting hydraulic cylinder 33, and the inner wall of the pushing frame 34 is fixedly mounted on the outer surface of the driving sleeve 32 through a bearing.
[0050] Specifically, in order to drive the rotating sleeve 41 to rotate, a bracket 4 is fixedly installed on the outer surface of the mixing tank 2, and a rotating sleeve 41 with a gear is fixedly installed on the outer surface of the bracket 4 through a bearing. The gear of the rotating sleeve 41 is meshed with the gear of the driving sleeve 32, and a rack group 42 is slidably inserted into the inner wall of the rotating sleeve 41. The rack group 42 is composed of a rack fixedly installed on the upper end and an annular rack fixedly installed on the lower end. A lifting gear 43 with a worm gear is fixedly installed on the outer surface of the driving vehicle 1 through a bearing seat. The lifting gear 43 is meshed with the rack group 42, and the lifting gear 43 is meshed with the worm of the driving sleeve 32.
[0051] Specifically, in order to drive the stirring rack 23 to move back and forth, a limit frame 44 is fixedly installed on the outer side surface of the rotating sleeve 41, and a driving screw 45 with a gear is fixedly installed on the inner wall of the limit frame 44 through a bearing. One end of the driving screw 45 is fixedly installed on the inner wall of the rotating sleeve 41 through a bearing, and the gear of the driving screw 45 is meshed with the rack group 42. The lifting and lowering of the rack group 42 can drive the driving screw 45 to rotate. A driving slider 46 is slidably inserted into the inner wall of the limit frame 44, and a driving electromagnet 47 is fixedly installed on the lower surface of the driving slider 46. The outer surface of the driving electromagnet 47 is magnetically connected to the outer surface of the stirring rack 23.
[0052] Specifically, in order to collect and process impurities on the filter plate 51, a collecting trough 5 is fixedly installed on the outer surface of the bracket 4, and the filter plate 51 is fixedly installed on the inner wall of the collecting trough 5. The inner wall of the collecting trough 5 is fixedly connected to the inner wall of the stirring tank 2 through a connecting pipe. A scraper 52 is slidably inserted into the inner wall of the collecting trough 5. The lower surface of the scraper 52 is slidably connected to the upper surface of the filter plate 51. The upper surface of the scraper 52 is magnetically connected to the outer surface of the driving electromagnet 47. The inner wall of the collecting trough 5 is hinged with a partition 53 with a torsion spring through a pin shaft, and the inner wall of the collecting trough 5 is slidably inserted with a dirt collecting trough 54.
[0053] like Figure 8-Figure 12 As shown, in order to transport the solution in the mixing tank 2, the conveying device is located on the upper surface of the driving vehicle 1, and transports the solution in the mixing tank 2 to the water injection hole in the prefabricated pipe gallery. The conveying device includes an adjusting mechanism and a conveying mechanism. The adjusting mechanism includes a moving part 61. The rotation of the moving part 61 drives the conveying mechanism to move. The conveying mechanism includes a conveying pipe 71, and the conveying pipe 71 transports the solution in the mixing tank 2.
[0054] Specifically, in order to adjust the position of the conveying pipeline 71, the adjustment mechanism also includes an adjustment frame 6, which is fixedly mounted on the outer surface of the driving vehicle 1, and a moving component 61 is arranged on the outer surface of the adjusting frame 6. The moving component 61 includes a screw, a motor for driving the screw to rotate, and a slider threaded on the screw. The slider and the adjustment frame 6 are slidably plugged for limiting. A lifting hydraulic cylinder 62 is fixedly mounted on the outer surface of the slider of the moving component 61, and a connecting pipe 63 is fixedly mounted on one end of the piston rod of the lifting hydraulic cylinder 62, and a plug-in pipe 64 is fixedly mounted on the lower end of the connecting pipe 63. A recovery water pump 65 is fixedly mounted on the outer surface of the driving vehicle 1, and the water inlet end of the recovery water pump 65 is fixedly connected to the inner wall of the conveying pipeline 71 through a hose, and the connecting pipe of the water outlet end of the recovery water pump 65 is fixedly mounted on the outer surface of the recovery tank through the bracket 4.
[0055] Specifically, in order to perform air tightness detection, the conveying mechanism also includes a conveying water pump 7, which is fixedly installed on the outer surface of the driving vehicle 1, and the water inlet end of the conveying water pump 7 is fixedly installed on the inner wall of the mixing tank 2. The outer surface of the conveying pipe 71 is slidably plugged with the inner wall of the connecting pipe 63. The water outlet end of the conveying water pump 7 is fixedly installed with one end of the conveying pipe 71 through a hose with a pressure gauge, and the pressure gauge is fixedly installed at one end of the hose, which is convenient for detecting the water pressure in the hose. A connecting spring 72 is fixedly installed at one end of the conveying pipe 71, and one end of the connecting spring 72 is fixedly installed with an inner wall of a connecting pipe 63, which can drive the conveying pipe 71 to move. The outer surface of the connecting pipe 63 is slidably connected with an electromagnetic ring group 73, and the electromagnetic ring group 73 is fixedly installed in the isolation ring by an inner ring electromagnetic ring and an outer ring electromagnetic ring. The inner ring electromagnetic ring is magnetically connected to the internal connecting pipe 63, and the outer ring electromagnetic ring is magnetically connected to the adsorption electromagnet 75 below. The inner wall of the electromagnetic ring group 73 is magnetically connected to the outer surface of the conveying pipe 71, and a reset spring 74 for forcing the electromagnetic ring group 73 to reset is fixedly installed on the outer surface of the connecting pipe 63, and an adsorption electromagnet 75 is fixedly installed on the outer surface of the connecting pipe 63, and the outer surface of the adsorption electromagnet 75 is magnetically connected to the outer surface of the electromagnetic ring group 73.
[0056] Specifically, in order to connect the delivery pipe 71 with the plug-in pipe 64, a movable pin 8 is slidably inserted into the inner wall of the delivery pipe 71, and a movable spring 81 forcing the movable pin 8 to return to its original position is fixedly installed on the inner wall of the delivery pipe 71. After the movable pin 8 is lowered, one end contacts the outer surface of the connection block of the plug-in pipe 64. A push handle 82 is fixedly installed on the outer surface of the delivery pipe 71. A sealing arc block 83 is hinged on the outer surface of the plug-in pipe 64 through a pin shaft. The sealing arc block 83 is composed of a frame and a rubber block fixed on the frame. The sealing arc block 83 is used to connect the delivery pipe 71 and the plug-in pipe. The connection between the pipe 71 and the plug-in pipe 64 is sealed, and the outer surface of the sealing arc block 83 is slidably sleeved with an annular spring 84, which makes the sealing arc block 83 fit more closely to the connection between the conveying pipe 71 and the plug-in pipe 64, and the outer surface of the plug-in pipe 64 is slidably inserted with a pressing ring 85, and the outer surface of the plug-in pipe 64 is fixedly installed with a pressing spring 86 for forcing the pressing ring 85 to reset, one end of the pressing spring 86 is fixedly installed with one end of the pressing ring 85, and the upper surface of the pressing ring 85 is hinged with a connecting rod 87 through a pin shaft, and one end of the connecting rod 87 is hinged with one end of the sealing arc block 83 through a pin shaft.
[0057] like Fig.13 As shown, in order to perform air tightness detection, the gas delivery device is located on the upper surface of the driving vehicle 1, and the gas delivery device includes a gas delivery pipeline 91, which delivers gas to the gas injection hole of the prefabricated pipe gallery and enters the connection seal.
[0058] Specifically, in order to automatically perform air tightness detection, the gas supply device also includes an air compressor 9, which is fixedly installed on the outer surface of the driving vehicle 1, and one end of the gas pipeline 91 is fixedly installed on one end of the piston rod of another lifting hydraulic cylinder 62, and the air outlet end of the air compressor 9 is fixedly connected to the outer surface of the gas pipeline 91 through a hose with a pressure surface.
[0059] Working principle: In order to conduct water tightness detection, after the driving vehicle 1 is moved to a suitable position in the prefabricated pipe gallery, the position of the connecting pipe 63 is adjusted by the moving component 61 on the adjusting frame 6, and the connecting pipe 63 is driven to be located directly above the water injection hole of the prefabricated pipe gallery, and the connecting pipe 63 is driven to descend by the push of the lifting hydraulic cylinder 62, and the plug-in pipe 64 of the connecting pipe 63 is plugged into the water injection hole, and after the adsorption electromagnet 75 is energized, the electromagnetic ring group 73 at the upper end is adsorbed, and the electromagnetic ring group 73 drives the internal magnetically connected conveying pipe 71 to descend, and the connecting spring 72 and the reset spring 74 are stretched;
[0060] After the movable pin 8 in the conveying pipe 71 contacts the connecting block in the plug-in pipe 64 and is pressed, it stretches and contracts, and the moving spring 81 is compressed. At the same time, the push handle 82 on the conveying pipe 71 presses the pressing ring 85 below. After the pressing ring 85 drops, the pressing spring 86 is compressed, and the pressing ring 85 drives the connecting rod 87 to drop, and pulls the sealing arc block 83 hinged with the pin shaft of the connecting rod 87 to deflect and fit the connection between the conveying pipe 71 and the plug-in pipe 64 to seal the connection. The elastic force of the annular spring 84 presses the sealing arc block 83, and the conveying water pump 7 sucks the liquid in the stirring tank 2 and then conveys it into the conveying pipe 71. After entering the plug-in pipe 64 through the conveying pipe 71, it enters the connection of the prefabricated pipe gallery through the water injection hole for water tightness detection. After the water injection is completed, wait for a period of time and observe the reaction of the pressure gauge. The drop in the pressure gauge indicates that there is a leak. The leak is judged by observing whether there is a colored solution flowing out of the connection.
[0061] After the detection is completed, the adsorption electromagnet 75 is powered off and reset under the action of the connecting spring 72 and the reset spring 74. After the movable pin 8 is reset, the water supply is cut off, and the plug-in pipe 64 is connected with the connecting pipe 63. After the recovery water pump 65 is sucked, the water detected at the connection of the prefabricated pipe gallery can be sucked into the water outlet of the recovery water pump 65, filtered through the filter plate 51 and then enters the collection tank 5, and then enters the mixing tank 2 through the collection tank 5 to complete the circulation. After the drive motor 3 is started, the drive shaft 31 is driven to rotate, and the drive shaft 31 drives the drive sleeve 32 to rotate. After the worm on the stirring tank 2 drives the worm gear meshing with it to rotate, it drives the lifting gear 43 to rotate back and forth, drives the rack set 42 to lift, drives the gear on the driving screw 45 to rotate, drives the driving screw 45 to rotate back and forth, drives the driving slider 46 on the driving screw 45 to move back and forth, and drives the driving electromagnet 47 on the driving slider 46 to be magnetically connected with the stirring rack 23, drives the stirring rack 23 to move back and forth, drives the stirring gear 22 to rotate, and the stirring paddle 21 in the stirring tank 2 deflects left and right to stir the water in the stirring tank 2, the dye and the recovered solution;
[0062] When it is necessary to process the impurities on the filter plate 51, the hydraulic cylinder 33 is adjusted to pull the driving sleeve 32 down, so that the gear on the driving sleeve 32 is meshed with the gear on the rotating sleeve 41, and the worm and the worm wheel are disengaged. After the rotating sleeve 41 rotates, the limit frame 44 is driven to rotate and move to the top of the filter plate 51. After the driving electromagnet 47 is magnetically connected to the upper surface of the scraper 52, the movement of the driving slider 46 drives the scraper 52 to move, and the impurities on the filter plate 51 are pushed to the partition 53. After the partition 53 is deflected, the impurities enter the dirt collecting tank 54 below.
[0063] After the air tightness test is performed, air is transported into the air pipeline 91 through the air compressor 9, and then transported into the air injection hole through the air pipeline 91 for air tightness test, which is observed by a pressure gauge.
[0064] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A prefabricated pipe gallery sealing detection device, comprising a driving vehicle (1), characterized in that: It also includes a stirring device, a conveying device and a gas delivery device installed on the driving vehicle (1); The stirring device is located on the upper surface of the driving vehicle (1) and stirs the water and the dye for water tightness testing. The stirring device comprises a stirring mechanism, a driving mechanism and a filtering mechanism. The stirring mechanism comprises a stirring tank (2) and a stirring paddle (21). The stirring paddle (21) stirs the solution in the stirring tank (2). The driving mechanism drives the stirring paddle (21) to rotate. The filtering mechanism comprises a filtering plate (51). The filtering plate (51) filters the solution in the conveying device after use. The conveying device is located on the upper surface of the driving vehicle (1) and conveys the solution in the stirring tank (2) to the water injection hole in the prefabricated pipe gallery. The conveying device comprises an adjusting mechanism and a conveying mechanism. The adjusting mechanism comprises a moving part (61). The rotation of the moving part (61) drives the conveying mechanism to move. The conveying mechanism comprises a conveying pipeline (71). The conveying pipeline (71) conveys the solution in the stirring tank (2). The gas delivery device is located on the upper surface of the driving vehicle (1), and comprises a gas delivery pipeline (91). The gas delivery pipeline (91) delivers gas to the gas injection hole of the prefabricated pipe gallery and enters the connection seal.
2. The prefabricated pipe gallery sealing detection device according to claim 1 is characterized in that: The stirring tank (2) is fixedly mounted on the upper surface of the driving vehicle (1); the stirring paddle (21) is fixedly mounted inside the stirring tank (2) via a bearing; one end of the stirring paddle (21) penetrates through the upper surface of the stirring tank (2) and is fixedly mounted with a stirring gear (22); a stirring rack (23) is slidably inserted into the upper surface of the stirring tank (2); and the stirring gear (22) is meshed with the stirring rack (23).
3. The prefabricated pipe gallery sealing detection device according to claim 1 is characterized in that: The driving mechanism further comprises a driving motor (3), wherein the driving motor (3) is fixedly mounted on the outer surface of the outer shell of the driving vehicle (1), a driving shaft (31) is fixedly mounted on one end of the output shaft of the driving motor (3), a driving sleeve (32) is slidably inserted on one end of the driving shaft (31), an adjusting hydraulic cylinder (33) is fixedly mounted on the outer side surface of the stirring tank (2) via a supporting frame, a pushing frame (34) is fixedly mounted on one end of the piston rod of the adjusting hydraulic cylinder (33), and an inner wall of the pushing frame (34) is fixedly mounted on the outer surface of the driving sleeve (32) via a bearing.
4. The prefabricated pipe gallery sealing detection device according to claim 3 is characterized in that: A bracket (4) is fixedly mounted on the outer surface of the mixing tank (2); a rotating sleeve (41) with a gear is fixedly mounted on the outer surface of the bracket (4) via a bearing; the gear of the rotating sleeve (41) meshes with the gear of the driving sleeve (32); a rack group (42) is slidably inserted into the inner wall of the rotating sleeve (41); a lifting gear (43) with a worm gear is fixedly mounted on the outer surface of the driving vehicle (1) via a bearing seat; the lifting gear (43) meshes with the rack group (42); and the lifting gear (43) meshes with the worm of the driving sleeve (32).
5. The prefabricated pipe gallery sealing detection device according to claim 4 is characterized in that: A limiting frame (44) is fixedly mounted on the outer side surface of the rotating sleeve (41); a driving screw (45) with a gear is fixedly mounted on the inner wall of the limiting frame (44) via a bearing; one end of the driving screw (45) is fixedly mounted on the inner wall of the rotating sleeve (41) via a bearing; the gear of the driving screw (45) is meshed with the rack set (42); a driving slider (46) is slidably inserted into the inner wall of the limiting frame (44); a driving electromagnet (47) is fixedly mounted on the lower surface of the driving slider (46); and the outer surface of the driving electromagnet (47) is magnetically connected to the outer surface of the stirring rack (23).
6. The prefabricated pipe gallery sealing detection device according to claim 5 is characterized in that: A collecting trough (5) is fixedly mounted on the outer surface of the bracket (4); the filter plate (51) is fixedly mounted on the inner wall of the collecting trough (5); the inner wall of the collecting trough (5) is fixedly connected to the inner wall of the stirring tank (2) via a connecting pipe; a scraper (52) is slidably inserted into the inner wall of the collecting trough (5); the lower surface of the scraper (52) is slidably connected to the upper surface of the filter plate (51); the upper surface of the scraper (52) is magnetically connected to the outer surface of the driving electromagnet (47); a partition plate (53) with a torsion spring is hingedly mounted on the inner wall of the collecting trough (5) via a pin shaft; and a dirt collecting trough (54) is slidably inserted into the inner wall of the collecting trough (5).
7. The prefabricated pipe gallery sealing detection device according to claim 4 is characterized in that: The adjustment mechanism further comprises an adjustment frame (6), the adjustment frame (6) being fixedly mounted on the outer surface of the driving vehicle (1), the moving component (61) being arranged on the outer surface of the adjustment frame (6), a lifting hydraulic cylinder (62) being fixedly mounted on the outer surface of the slider of the moving component (61), a connecting pipe (63) being fixedly mounted on one end of the piston rod of the lifting hydraulic cylinder (62), a plug-in pipe (64) being fixedly mounted on the lower end of the connecting pipe (63), a recovery water pump (65) being fixedly mounted on the outer surface of the driving vehicle (1), a water inlet end of the recovery water pump (65) being fixedly connected to the inner wall of the delivery pipe (71) through a hose, and a connecting pipe at the water outlet end of the recovery water pump (65) being fixedly mounted on the outer surface of the recovery tank through a bracket (4).
8. The prefabricated pipe gallery sealing detection device according to claim 7 is characterized in that: The conveying mechanism further comprises a conveying water pump (7), the conveying water pump (7) being fixedly mounted on the outer surface of the driving vehicle (1), the water inlet end of the conveying water pump (7) being fixedly mounted on the inner wall of the stirring tank (2), the outer surface of the conveying pipe (71) being slidably plugged into the inner wall of the connecting pipe (63), the water outlet end of the conveying water pump (7) being fixedly mounted on one end of the conveying pipe (71) via a hose with a pressure gauge, a connecting spring (72) being fixedly mounted on one end of the conveying pipe (71), one end of the connecting spring (72) The connecting pipe (63) is fixedly mounted on the inner wall of the connecting pipe (63); the outer surface of the connecting pipe (63) is slidably plugged with an electromagnetic ring group (73); the inner wall of the electromagnetic ring group (73) is magnetically connected to the outer surface of the conveying pipe (71); the outer surface of the connecting pipe (63) is fixedly mounted with a reset spring (74) for forcing the electromagnetic ring group (73) to reset; the outer surface of the connecting pipe (63) is fixedly mounted with an adsorption electromagnet (75); the outer surface of the adsorption electromagnet (75) is magnetically connected to the outer surface of the electromagnetic ring group (73).
9. The prefabricated pipe gallery sealing detection device according to claim 8 is characterized in that: A movable pin (8) is slidably inserted into the inner wall of the conveying pipe (71), and a movable spring (81) is fixedly installed on the inner wall of the conveying pipe (71) forcing the movable pin (8) to return to its original position. One end of the movable pin (8) contacts the outer surface of the connecting block of the plug-in pipe (64) after descending. A push handle (82) is fixedly installed on the outer surface of the conveying pipe (71). A sealing arc block (83) is hinged on the outer surface of the plug-in pipe (64) through a pin shaft. The outer surface of the sealing arc block (83) is slidably sleeved with an annular spring (84). A pressing ring (85) is slidably inserted into the outer surface of the plug-in pipe (64). A pressing spring (86) is fixedly installed on the outer surface of the plug-in pipe (64) forcing the pressing ring (85) to return to its original position. A connecting rod (87) is hinged on the upper surface of the pressing ring (85) through a pin shaft. One end of the connecting rod (87) is hinged to one end of the sealing arc block (83) through a pin shaft.
10. The prefabricated pipe gallery sealing detection device according to claim 7, characterized in that: The gas delivery device also includes an air compressor (9), which is fixedly mounted on the outer surface of the driving vehicle (1), one end of the gas delivery pipeline (91) is fixedly mounted to one end of the piston rod of another lifting hydraulic cylinder (62), and the gas outlet end of the air compressor (9) is fixedly connected to the outer surface of the gas delivery pipeline (91) via a hose with a pressure surface.
Citation Information
Cited By
Fertilizer taking forestry waste as raw material and production system thereof
CN120023013A
Wastewater treatment device for fine chemical production process
CN120736739A
