2103 results about "Injection molding process" patented technology

A golf club that is preferably made from fiber-reinforced plastic composite by an injection molding process. The preferred golf club head includes a striking face for striking a golf ball, an outer periphery, a cavity formed between the outer periphery and the back of the striking face, a sole enclosing the bottom portion of said cavity, and at least one elongate power bar extending across the cavity from the striking face to the outer periphery. The sole is preferably integrally formed with the face plate and outer periphery. The cavity of the golf club head opens to the top of the club head. Each elongate power bar separates the cavity into receptacles. Inserts may be placed within the receptacles for aesthetic, aerodynamic, acoustic, and other purposes.

A mask that communicates a flow of breathing gas with an airway of a user is formed by a two-shot injection molding process. The mask includes a mask body and a mask seal member, at least a portion of which is molded to the mask body by a two-shot injection molding process while the mask body is cooling and incompletely cured. The mask seal member, or a portion thereof, is molecularly bonded to the mask body as a consequence of the two-shot injection molding process.

Disclosed are interfacially modified particulate and polymer composite material for use in injection molding processes, such as metal injection molding and additive process such as 3D printing. The composite material is uniquely adapted for powder metallurgy processes. Improved products are provided under process conditions through surface modified powders that are produced by extrusion, injection molding, additive processes such as 3D printing, Press and Sinter, or rapid prototyping.

The invention relates to a composition comprising a thermoplastic polymer and wood fiber composite that can be used in the form of a linear extrudate or thermoplastic pellet to manufacture structural members. The polymer, the fiber or both can be modified to increase compatibility. The wood fiber composite structural members can be manufactured in an extrusion process or an injection molding process. The linear extrudate or pellet can have a cross-section of any arbitrary shape, or can be a regular geometric. The pellet can have a cross-section shape having a volume of at least about 12 mm3. Preferably the pellet is a right cylindrical pellet having a minimum radius of about 1.5 mm and a minimum length of 1 mm weighing at least 14 mg. The invention also relates to an environmentally sensitive recycle of waste streams. The polymer and wood fiber composite contains an intentional recycle of a waste stream comprising polymer flakes or particles or wood fiber. The waste stream can comprises, in addition to polymer such as polyvinyl chloride or wood fiber, adhesive, paint, preservative, or other chemical stream common in the wood-window or door manufacturing process, or mixtures thereof. The initial mixing step before extrusion of the composite material insures substantial mixing and melt contact between molten polymer and wood fiber. The extruded pellet comprises a consistent proportion of polymer, wood fiber and water. During the extrusion, water is removed intentionally to dry the material to a maximum water content of less than about 10 wt-% based on the pellet weight. To make a structural unit, the pellet is introduced into an extruder or injection molding apparatus wherein, under conditions of temperature and pressure, the composite pellet material is shaped into a useful cross-section. Alternatively, the extruded thermoplastic mass, in the form of a elongated linear extrudate without a pelletizing step, can be immediately directed after formation into an extruder or injection molding apparatus.

Compositions of matter including articles derived from (a) from 5 to 99.99 wt % of a modified polybutylene terephthalate random copolymer that (1) is derived from polyethylene terephthalate and (2) contains a at least one residue derived from polyethylene terephthalate selected from the group consisting of antimony, germanium, diethylene glycol groups, isophthalic acid groups, cis isomer of cyclohexane dimethanol, trans isomer of cyclohexane dimethanol, sodium benzoate, alkali salts, napthalane dicarboxylic acids, 1,3-propane diols, cobalt, cobalt-containing compounds, and combinations thereof, and (b) from 0.01 to 95 wt. % of a member selected from the group consisting of (1) fillers, (2) a carboxy reactive component, (3) polyethyelene terephthalate, (4) a component including a polycarbonate and an impact modifier. The articles may be derived from various conversion processes, e.g., injection molding processes, extrusion processes, thermoforming processes, melt-blown process.

A method of manufacturing a multilayer or a monolayer plastic container is disclosed. The container has a barrier layer manufactured from (i) a polyester resin, preferably an aromatic polyester resin such as a polyethylene terephthalate, (ii) a polyamide material, preferably an aromatic polyamide material, and (iii) an oxygen scavenging material, preferably a transition method. The present invention also provides containers having a multilayer or a monolayer body. In the preparation of the barrier layer. a preform first is prepared by an injection-molding process wherein a preblend containing a diluent polyester, polyamide material, and an oxygen scavenging material is added to a base polyester during the injection molding process. The preform then is expanded to form a container.

A sturdy radio tag has an antenna and semiconductor chip tuned to low frequency, encapsulated using a low-temperature, low-pressure, low-viscosity injection molding process.

A functional wafer of the present invention is disclosed to solve manufacturing difficulties involved in the production of optical elements such as polycarbonate ophthalmic lenses. The functional wafer may include a front layer, a functional layer, and a back layer, whereas the front layer and the back layer are bonded to the functional layer with or without additional adhesive. Said functional layer is smaller than at least the front layer by about 0.5 mm to 5 mm along the perimeter edge. A functional wafer of this construction can be conveniently and effectively incorporated into a lens through an insert injection molding process, in which said back layer will be in contact with the lens material.

A ladder strap (150) is made by joining—for example, by co-molding—a first, relatively supple material, defining a lower strap portion (155) with a second, relatively hard material defining an upper strap portion (165). The teeth (167) of the ladder strap are comprises substantially of the harder, second material. In a preferred embodiment, the first and second materials are thermoplastic urethanes, and the co-molding is done using an injection molding process. The co-molding process may be accomplished with co-injection, wherein the two materials are injected at about the same time, or the first material may be injected into a first mold cavity and allowed to partially set, after which the cavity is modified to accommodate the second material.

A light guide plate and method for fabricating the same are proposed. An injection molding process is performed to form at least an arc-shaped first opening portion on the light guide plate, so that a concave lens structure is formed on an edge of the first opening portion to be in line with a light source. By such arrangement, the concave lens structure can direct light and achieve a uniform light dispersion effect.

A leadframe-based housing for a surface-mountable component, particularly a radiation-emitting component. The leadframe-based housing comprises electrical connector strips and at least one chip mounting area. One of the connector strips includes an injection aperture that enables a leadframe-based housing to be produced with a very small thickness in an injection molding process. A method for producing such housings is further specified.

An enhanced catheter introducer and method for making the same are disclosed. The catheter introducer may have a splittable sleeve assembly configured to be inserted into a blood vessel with a cannula. The cannula may then be removed, and a catheter may be inserted into the sleeve assembly. The sleeve assembly may be removed from the catheter by pulling handles of the sleeve assembly in different directions to split the sleeve assembly into two pieces. The sleeve assembly may have failure zones that enable the sleeve assembly to be easily split; the failure zones may take the form of thinned regions running along the length of the sleeve assembly. The sleeve assembly may be injection molded with a single step by injecting flows of molten plastic into a cavity of a mold such that the flows converge into an even distribution about the circumference of the sleeve. The mold may have a core pin designed to fit into the cavity. Through the use of the even distribution of flows, the core pin may seat within the cavity in an untensioned manner.

The present invention relates to improving the after-cooling process of preforms from the injection molding process in respect to its efficiency and its economy.

By providing an elongated profile which incorporates a plurality of indentations formed therein, a load bearing/cushioning/supporting element is realized. By employing this construction, the element accommodates large strain under force, and shows good resiliency and repeated recovery. The element can be produced from a continuous extrusion process with immediate manipulation to re-shape the extrusion profile, or secondary thermal forming process which follows the extrusion process, or blow molding process, or injection molding process.

A precision cassette plate, which is an integral component of a mold assembly in an injection molding system, is designed to secure a predetermined number of components fabricated in an injection molding process. The precision cassette plate is designed with two pre-alignment holes and two precision position anti-rotational features that guarantee accurate placement of the precision cassette plate each time at each stage of the manufacturing/assembly process.

The invention relates to a composition comprising a polymer and wood fiber composite that can be used in the form of a linear extrudate or thermoplastic pellet to manufacture structural members. The polymer and wood fiber composite structural members can be manufactured in an extrusion process or an injection molding process. The linear extrudate or pellet can have a cross-section of any arbitrary shape, or can be a regular geometric. The pellet can have a cross-section shape having a volume of at least about 12 mm3. Preferably the pellet is a right cylindrical pellet having a minimum radius of about 1.5 mm and a minimum length of 1 mm weighing at least 14 mg. The invention also relates to an environmentally sensitive recycle of waste streams. The polymer and wood fiber composite contains an intentional recycle of a waste stream comprising polymer flakes or particles or wood fiber. The waste stream can comprise, in addition to polymer such as polyvinyl chloride or wood fiber, adhesive, paint, preservative, or other chemical stream common in the wood-window or door manufacturing process, or mixtures thereof. The initial mixing step before extrusion of the composite material insures substantial mixing and melt contact between molten polymer and wood fiber. The extruded pellet comprises a consistent proportion of polymer, wood fiber and water. During the extrusion, water is removed intentionally to dry the material to a maximum water content of less than about 10 wt-% based on the pellet weight. To make a structural unit, the pellet is introduced into an extruder or injection molding apparatus wherein, under conditions of temperature and pressure, the composite pellet material is shaped into a useful cross-section. Alternatively, the extruded thermoplastic mass, in the form of an elongated linear extrudate without a pelletizing step, can be immediately directed after formation into an extruder or injection molding apparatus.

The invention relates to the technical field of electronic cigarettes, and in particular, relates to a porous ceramic for an electronic cigarette, an atomizing core containing the porous ceramic and apreparation method of the atomizing core. The porous ceramic for the electronic cigarette is composed of the following components in percentage by mass: 35 to 60 percent of ceramic powder, 5 to 40 percent of a pore forming agent, 5 to 30 percent of a sintering aid and 15 to 35 percent of a glue, wherein the glue is composed of the following components in percentage by mass: 20 to 40 percent of PE, 20 to 40 percent of PP, 1 to 10 percent of PE wax, 15 to 40 percent of paraffin and 1 to 10 percent of stearic acid or oleic acid. Through the mode, the porous ceramic with a uniform structure and adjustable pore diameter and porosity is prepared by adopting an injection molding process, so that the requirements of users on different pore diameters and different porosities of the porous ceramiccan be met; through the specific feeding sequence and an internal mixer, the materials are mixed more uniformly, the forming size is stable and is close to the net size, secondary machining is not needed, forming is easy and automatic, the production efficiency is high, and the production cost is low.

The invention relates to a degradation disposable syringe and a method of preparing the syringe. The syringe includes an outer cover, a core pin, a needle seat and a needle cap, which can be degraded in the natural environment. The basic material for degradation is prepared with degradable polymer main material, plasticizer, stabilizer, stabilizing additive and filling compound, etc. The detailed injection molding process for all parts of the syringe is: the injection temperature for a feeding opening is 20 to 60 DEG C; the injection temperature for a compression section is 100 to 200 DEG C; the injection temperature for a measurement section is 130 to 240 DEG C; the injection temperature for a spray nozzle is 130 to 220 DEG C; the mold temperature is 20 to 50 DEG C; the injection pressure is 40 to 200MPa; the injection time is 8 to 90 seconds; the pressure holding time is 0 to 5 seconds; the screw speed is 20 to 180 r/m; all performances of the degradation syringe totally meet the national standard (GB15810-2001). After being abandoned, the syringe does not pollute the environment, prevents illegal recycling, and can totally replace the disposable polyolefin syringes.

A housing includes a first main body, a second main body, and a antenna. The second main body is attached to the first main body. The antenna is formed between the first main body and the second main body by an injection molding process. The antenna is partially exposed from the first main body and the second main body to form a terminal. The present disclosure further discloses a method for making the housing.

PCT No. PCT/US96/15237 Sec. 371 Date Nov. 27, 1998 Sec. 102(e) Date Nov. 27, 1998 PCT Filed Sep. 24, 1996 PCT Pub. No. WO98/13185 PCT Pub. Date Apr. 2, 1998A method for molding short fiber/rubber composite articles having enhanced mechanical properties by aligning short reinforcing fibers during an injection molding process. The method comprises injecting a molding mixture through an injection gate arranged in a predetermined relationship to the molding cavity. The injection gate has a relatively small thickness in comparison to the thickness of the molding cavity. The fibers are associated with a first direction, generally parallel to the flow of the molding mixture as the molding mixture moves through the gate. As the molding mixture passes through the gate and into the cavity, the fiber direction is altered as the molding material fills the cavity.

Microfluidic nozzle array devices are provided with the body of each device having at least one nozzle extending outwardly from one surface of the body. The microfluidic nozzle array devices are fabricated using an injection molding process and find particular utility in a wide range of applications, including but not limited to nanospray/electrospray applications, mass spectrometer applications, optical spectrometry applications, spotting applications (i.e., DNA or protein array), etc. Manufactured nozzles can include sealed nozzle apexes which are subsequently opened by focusing energy from an energy source on the sealed apex resulting in the opening of the nozzle channel.

It is an object of the invention to provide a electromechanical structure comprising an input device and a printed wired board (3, 4), which structure is advantages in terms of manufacturing and offers freedom to the layout design of the printed wired board, the user interface as well as the appearance of the device itself. It is also an object of the invention to provide a electromechanical structure that is compact and facilitates the customizability and upgradability with a new electronic functionality without any need for modifications to the main electronics of the device. This is achieved by integrating the electromechanical assembly with the mechanical cover part of the electronic device by using an injection moulding process to compose an integrated combination (113) which is detachable from the electronic device. More precisely the objects of the invention are achieved by combining the injection mould technologies with the printing of electronic wired boards.

The invention belongs to the technical field of preparation of electronic packaging materials, and particularly designs a copper-based composite material with high thermal conductivity and a preparation method thereof. The copper-based composite material is made of a reinforcement and a binder through a prefabricated injection molding process to make a reinforcement prefabricated part, wherein the size of the reinforcement particle is 7-60 μm, and it is composed of silicon carbide particles, diamond particles or aluminum nitride particles. One or two of them; the copper matrix is ​​directly placed on the reinforcement preform, wherein the copper matrix is ​​electrolytic copper or oxygen-free copper, and the volume ratio of the reinforcement to the copper matrix is ​​50-75%: 25-50 %, made by pressure infiltration process. The preparation method adopts the injection molding process of the prefabricated part and the pressure impregnation process to prepare the high thermal conductivity copper matrix composite material. The thermal conductivity of the copper-based composite material in the present invention is higher than that of the aluminum-based composite material with the same reinforcement system, the material itself has low density and small thermal expansion coefficient, which meets the requirement of light weight of the packaging material.

An plastic portable heat insulation cup, comprising: a) an external cup made of plastic material by means of an injection molding process, a first lip rim being formed by turning the rim portion of the external cup inside out, an annular groove with the external wall protruding outward being integrally formed at a place 3-13 mm lower than the first lip rim, the distance from the annular groove to the protrusion portion of the cup bottom being marked with h1; and b) an internal cup made of plastic material by means of an injection molding process, the outer diameter of the internal cup depending on the inclination and the inner diameter of the flank of the external cup, a plurality of corrugations being formed in the flank of the internal cup such that a heat insulation space is created between the corrugations and the flank of the external cup, a second lip rim being formed by turning the rim portion of internal cup inside out, the distance from the second lip rim to the external side of the cup bottom being marked with h2 which is identical to h1. Accordingly, the second lip rim fits into the annular groove when the internal cup is placed within the external cup so that a heat insulation cup is created by attaching the external cup and the internal cup to each other.

Drain tube for colonic irrigation including a rigid body having a tubular portion and a side arm extending from a side of the tubular portion. The tubular portion has a proximal end adapted to be inserted into a bowel and a distal end through which an irrigation tube is inserted. The body is formed to be rigid and transparent via an injection molding process. The transparency of the body enables the effluent through the side arm to be visualized so that the colonic irrigation can be stopped when the effluent is clear. Additional improvements to a drain tube and method for using the same are also disclosed.

The containment of plants and seedlings as such plants or seedlings are grown, transported, displayed and planted is provided. Containers are comprised of biodegradable materials that have the advantage of being formed into containers with various features, such as by an injection molding process, but that can be buried within the soil along with a plant's roots. Such containers allow for plant or seedling transplanting without having to separate the container from the plant's root system. More preferably, biodegradable plastics utilized in accordance with the present invention have properties such that the plastic can be injection molded and yet provide a stable structural container that will last in accordance with predetermined set needs, which needs may include environmental aspects, timing aspects and decompositional aspects. By utilizing injection molding, containers can be formed with many advantageous features.

A cosmetic applicator assembly, which includes a polymeric brush and a twisted wire brush. Specifically, the polymeric brush comprises an elongated polymeric core and multiple polymeric tines protruding from the elongated polymeric core. The elongated polymeric core comprises a first polymeric material of a first tensile modulus, while at least some of the polymeric tines comprise a second polymeric material of a second tensile modulus that is smaller than the first tensile modulus. The twisted wire brush comprises a metal wire core and multiple bristles protruding from the metal wire core. The elongated polymeric core of the polymeric brush is complementarily engaged with at least a portion of the metal wire core of the twisted wire brush to form the cosmetic applicator assembly. The polymeric brush of the present invention is preferably formed by a bi-injection molding process.

The present invention relates to a fluid ejection assembly that includes an injection-molded mounting substrate that is formed by a two-shot injection molding process, wherein a housing portion of the mounting substrate is formed by a first shot molding, and a die-attach portion of the mounting substrate is formed within the housing portion by a second shot molding. The die-attach portion is made of a material having a low coefficient of thermal expansion along a direction that is parallel to a fluid passageway in the die attach portion.

An object of the invention is to provide an injection molding process for preparing thermoplastic resin molded articles and an injection molding apparatus for use in practicing this process, the process and the apparatus being adapted to supply a blowing agent, especially a nonreactive gas such as carbon dioxide or nitrogen gas, to a thermoplastic resin continuously at a relatively low pressure with good stability to incorporate the agent or gas into the resin. As shown in FIG. 3, a resin in a cylinder (2) of an injection molding machine (1) as melted by rotating a screw (3) is mixed and dissolves carbon dioxide which is supplied to the molten resin from a gas supply opening (5) formed in the screw (3). An amount of the gas-incorporating molten resin is measured out and injected into a mold cavity to obtain an expansion-molded article. To incorporate carbon dioxide into the molten resin, the gas is supplied from a gas inlet (11) formed in a rear end portion of the screw to a portion (4a) not fed with the resin and positioned between front and rear screw flights and closer to the front flight, through a gas supply channel 6 extending through the screw and via the supply opening (5).

The invention relates to the technical field of connectors, in particular to a manufacturing method of a USB connector with a double-face inserting function. The method includes the following steps that firstly, first injection molding of an upper terminal is carried out; secondly, a lower terminal and the upper terminal subjected to first inject molding are subjected to laser processing together; thirdly, a conducting terminal subjected to laser processing is subjected to second injection molding. The upper terminal and the lower terminal are processed in a twice injection molding mode, the short-circuit phenomenon possibly happening in the first injection molding process is avoided, and the possibility of generating defective products is effectively reduced. The USB connector manufactured according to the method can be freely inserted into equipment without considering the positive direction and reverse direction, can be easily recognized by the equipment and is very convenient to use and effectively prevents connectors from being damaged in the insertion process.