The invention specifically relates to the technical field of
intelligent control, and discloses an
intelligent control-based mold forming
optimization system, which comprises a defective finished
product image acquisition module, a defect intelligent identification module, a defect
score quantification module, a process parameter synchronous acquisition module, a process risk dynamic analysis module and a process association closed-
loop optimization module, the method comprises the following steps of: calculating a single-parameter
risk index and a comprehensive
risk index based on a process risk dynamic analysis module through a process parameter synchronous acquisition module in real time of full-flow process parameters of an
injection molding process, identifying abnormity when the parameters deviate from an optimal target value, immediately triggering early warning, quickly positioning core cause parameters through a defect-process
incidence matrix, and quickly positioning the core cause parameters through the defect-process
incidence matrix. The influence of adjustment of different parameters on comprehensive defect scores is simulated within an equipment constraint range through a reverse optimization
algorithm, a reverse optimization scheme is generated, a full-link traceable
data link is formed through timestamps, stop loss time and production cost are greatly reduced, and accurate assessment and prediction of risks are achieved.