27results about "Extrusion containers" patented technology

A process for forming extruded products using a device having a scroll face configured to apply a rotational shearing force and an axial extrusion force to the same preselected location on material wherein a combination of the rotational shearing force and the axial extrusion force upon the same location cause a portion of the material to plasticize, flow and recombine in desired configurations. This process provides for a significant number of advantages and industrial applications, including but not limited to extruding tubes used for vehicle components with 50 to 100 percent greater ductility and energy absorption over conventional extrusion technologies, while dramatically reducing manufacturing costs.

The present invention provides a manufacturing method for a metal part manufactured by hot extrusion that can ensure the quality of the metal part. The material (1) includes a tip surface (11), an outer peripheral surface (12), and a chamfered surface (13). When the glass disk 4 and the raw material 1 are loaded into the container 2 at the start of extrusion, as viewed in vertical cross section, the outer diameter Db of the leading end surface 11 of the raw material 1 satisfies formula (1) in relation to the maximum radial dimension Dd of the die hole 31 and the inner diameter Dc of the container 2. When an imaginary line (L1) is defined connecting a connection point (P1) between the leading end surface 11 and the chamfered surface 13 and a connection point (P2) between the chamfered surface 13 and the outer peripheral surface 12, the inclination angle θb of the imaginary line (L1) with respect to a perpendicular line (VL) to the axis center (CL) of the container 2 satisfies formula (2). Furthermore, the inclination angle θb, the outer diameter Db, the maximum dimension Dd, and the inner diameter Dc satisfy formula (3). Dd≦Db≦Dd+0.8×(Dc-Dd) (1) 45°≦θb≦65° (2) [Equation 1] TIFF0007755226000007.tif37157

The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container.

A screw extruder for extrusion of materials with high viscosity, comprises a screw (9) rotationally arranged in a bore (16) within a housing. The housing comprises a base section (11) having a material feed inlet (2), an extrusion section (14) having a compacting chamber (7) and an extrusion die opening (6), and one or more transport and compaction sections (12, 13) arranged between the base section (11) and the extrusion section (14). At least one of the housing sections (11-14) comprises one or more fluid conduits (4) and one or more fluid connectors (10) for connection to a fluid supply and circulation system, whereby the temperature in said at least one housing section may be controlled individually.

The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together while the container does not move axially.

The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston, wherein the main piston exerts the axial extrusion force on the stem, and at least one piston motor to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together.

The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container.

The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container.

A system for performing shear-assisted extrusion can include a die tool, a headstock, a midstock, and a tailstock. The die tool can include a face configured to engage and plasticize a portion of feedstock material engaged with the face. The die tool can define an opening to receive plasticized feedstock material therethrough. The headstock can be secured to the die tool. The headstock and the die tool can be together rotatable about a central axis to generate a rotation-induced shear force between feedstock material and the die tool to extrude the feedstock material through the opening of the die tool. The midstock can be configured to support the feedstock material at least partially therein. The tailstock can be configured to translate along the central axis relative to the headstock and the headstock to generate an axial extrusion force between the feedstock material and the die tool.

The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container.

Provided is a manufacturing method capable of ensuring the quality of a metal member manufactured by hot extrusion. A material (1) includes a tip surface (11), an outer peripheral surface (12), and a chamfered surface (13). At the start of extrusion, in a vertical cross-sectional view in a state in which a glass disk (4) and the material (1) are loaded into a container (2), an outer diameter Db of the tip surface (11) of the material (1) satisfies formula (1) in relation to a maximum dimension Dd in the radial direction of a die hole (31) and an inner diameter Dc of the container (2); when a virtual straight line (L1) connecting a connection point (P1) between the tip surface (11) and the chamfered surface (13) and a connection point (P2) between the chamfered surface (13) and the outer peripheral surface (12) is defined, an inclination angle θb of the virtual straight line (L1) with respect to a perpendicular line (VL) of an axial center (CL) of the container (2) satisfies formula (2); and the inclination angle θb, the outer diameter Db, the maximum dimension Dd, and the inner diameter Dc satisfy formula (3). (1): Dd ≤ Db ≤ Dd + 0.8 × (Dc - Dd), (2): 45° ≤ θb ≤ 65°

The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together while the container does not move axially.

The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together while the container does not move axially.

The special-shaped multi-cavity extrusion container comprises an inner lining assembly and an outer lining assembly, the inner lining assembly is provided with a plurality of blank cavities which are arranged side by side at intervals in the first direction, the blank cavities penetrate through the two ends of the inner lining assembly in the second direction, and the section of each blank cavity is in a non-circular shape; the outer lining assembly is provided with an installation cavity matched with the outer shape of the inner lining assembly, and the inner lining assembly is detachably installed in the installation cavity. According to the utility model, the blank pre-distribution is realized through the design of a plurality of special-shaped blank cavities, the extrusion force is effectively reduced, the material utilization rate is improved, the disassembly and replacement work of the blank cavities is greatly simplified, the maintenance is more convenient, the manufacturing cost is reduced, and the service life of the extrusion cylinder is prolonged; and the one-time forming requirements of ultra-wide, ultra-thin and complex-section light alloy profiles in the fields of transportation, new energy, aerospace, buildings and the like are met.

A system for performing shear-assisted extrusion or friction extrusion can include a die tool, a rotating assembly, a container, and a ram. The die tool can include a face configured to engage and plasticize a portion of feedstock material engaged with the face. The rotating assembly can include a housing and a spindle connected to the housing and connected to the die tool. The spindle rotatable together with the die tool relative to the housing about a central axis to generate a rotation- induced shear force between feedstock material and the die tool to extrude the feedstock material through the die tool. The container can support the feedstock material at least partially therein. The container can translate along the central axis between a disengaged configuration and an engaged configuration wherein the container is engaged with the housing to resist rotation of the container relative to the housing.

The invention relates to the field of metal plastic forming, and discloses a multi-channel extrusion device and a metal composite board preparation method.The multi-channel extrusion device comprises an extrusion container assembly, an extrusion die assembly, an extrusion driving assembly, a heating and heat preservation assembly and a quenching cooling assembly, the extrusion container assembly is provided with at least two layers of extrusion channels, and each layer of extrusion channel comprises at least two extrusion channels; the extrusion die assembly comprises an upper die, a middle die and a lower die, the upper die is provided with at least two layers of extrusion forming channels, each layer of extrusion forming channel comprises at least two extrusion forming channels, the middle die is provided with at least two extrusion fusion channels, and the lower die is provided with an extrusion composite channel; the extrusion driving assembly comprises a plurality of extrusion rods and an extrusion driving structure; the heating and heat preservation assembly is used for heating and heat preservation of the extrusion container assembly and the extrusion mold assembly; the quenching cooling assembly comprises a forced air cooling mechanism and a spray quenching mechanism. In the one-time continuous extrusion process, compounding, forming and on-line heat treatment of multiple layers of metal materials are achieved.

The invention relates to a production method of an aluminum alloy profile for an automobile doorsill beam, which belongs to the field of extrusion processing of aluminum alloy doorsill beams and comprises the following steps: S1, smelting, refining, slagging off, degassing, filtering and casting into a cast ingot with the diameter of 250mm; s2, homogenizing treatment: keeping the temperature at 550-570 DEG C for 8-12 hours, and air-cooling to room temperature; s3, extrusion is conducted, specifically, a 3600 MN extruder and a 260 mm extrusion container are adopted, the cast ingot is heated in a segmented mode, the temperature of the extrusion container is controlled to be 440-460 DEG C, the temperature of a mold is controlled to be 480-500 DEG C, and extrusion is conducted at the speed of 1.5-1.7 m / min; s4, quenching is conducted, specifically, three-stage online quenching is conducted, and the cooling rate of the aluminum alloy profile is gradually reduced; s5, stretch straightening is conducted, specifically, two-stage straightening (pre-straightening and fine straightening) is conducted, and the total deformation rate is 0.8%; and S6, artificial aging, wherein heat preservation is conducted for 5-7 h at the temperature of 170-180 DEG C. The Mg / Si ratio (1.1-1.3) is precisely regulated and controlled, and the quenching and stretch straightening process is optimized, so that the mechanical property, the corrosion resistance and the extrusion welding seam quality of the aluminum alloy profile are remarkably improved, and the aluminum alloy profile is suitable for the lightweight requirement of the automobile doorsill beam.

A shear-assisted extrusion process and related apparatus can include establishing a rotational shearing force and an axial extrusion force at an interface where a face of a die tool engages with a face of a portion of billet or other feedstock material, and extruding the portion of feedstock material through an opening of the die tool in response to establishing the rotational shearing force and the axial extrusion force. The die tool can be rotated at a different rate than the feedstock material prior to extrusion of the feedstock material through the opening of the die tool. A number of configurations can be used to provide the rotational shearing force and / or the axial extrusion force, as described herein.

This invention discloses a forming method and mold device for high-precision seamless zirconium alloy tubes. The forming mold device, relating to the field of industrial equipment manufacturing technology, includes a vertical expanding mill. The vertical expanding mill includes an expanding barrel, which consists of an expanding barrel liner and an expanding barrel shell. A base is fixed to the bottom of the expanding barrel by high-strength bolts. An ejection mechanism is provided through the center of the bottom of the expanding barrel, and a shear ring support is provided at the top of the base. The integral conical die of this invention facilitates smooth metal flow during extrusion, changing concentrated deformation to gradual deformation, reducing extrusion pressure. Low-speed extrusion reduces the severity of metal deformation, improves the uniformity of metal flow, and solves the problem of tube cracking when using a flat die. The cold rolling process improves the surface quality, internal structure, and performance quality of the zirconium tube. The zirconium alloy tubes produced using this invention have high dimensional accuracy, good surface quality, and high yield.

A screw extruder for extruding high-viscosity materials has a screw (9) rotatably positioned within a bore (16) in a housing. The housing has a base portion (11) having an inlet (2) for material supply and an extrusion portion (14) having a compression chamber (7) and an extrusion die opening (6), and one or more conveying and compression portions (12,13) ​​are positioned between the base portion (11) and the extrusion portion (14). At least one of the housing portions (11-14) has one or more fluid conduits (4) and one or more fluid connectors (10) for connection to a fluid supply and circulation system, thereby allowing the temperature of at least one of the housing portions to be controlled individually.

The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together while the container does not move axially.

The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together while the container does not move axially.

The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together while the container does not move axially.

The extruding machine comprises a machine base, an extruding mechanism and a power mechanism, a front beam is installed at the front end of the machine base, a die holder is installed between an ingot containing barrel and the front beam and can slide to one side of the front beam, and the ingot containing barrel is installed at the position, close to the front beam, of the middle of the machine base and can be movably connected in a front-back positioning mode. A rear beam, a main cylinder, a main plunger and an extrusion rod are installed at the rear end of the machine base, the front beam and the rear beam are fixedly connected through a tension column, a movable sliding block can be installed between the ingot containing barrel and the mold base through a mechanical arm to be tightly pressed and connected in a sealed mode, and the surface of the end, close to the ingot containing barrel, of the movable sliding block is sprayed with a high-temperature-resistant release agent. According to the utility model, the defects of tail shrinkage, interlayer and looseness of an extruded profile can be effectively reduced, so that the density of a metal matrix of a normal high-extrusion-ratio product can be achieved, a product of a high-tonnage extruder can be produced by using a small-tonnage extruder, and the production and investment cost is greatly reduced.

The present disclosure belongs to the field of lithium metal product production technology, and particularly relates to a device and method for preparing lithium metal products, which enables continuous production of lithium products, wherein an extrusion barrel is vertically disposed, with openings upward, an extrusion mechanism has a vertically disposed push rod, which protrudes into an inner cavity of the extrusion barrel through an opening on an upper end of the extrusion barrel, and a lower end of the push rod is connected with a pressing plate adapted to the inner cavity of the extrusion barrel; a base plate of the extrusion barrel is provided with an openable / closable lithium product outlet; a first lithium conveying pipe is arranged at a feed port of a lithium storage tank, and a discharge port of the lithium storage tank communicates with the feed port of the extrusion barrel through a second lithium conveying pipe; and an initial position of the pressing plate is located above the feed port of the extrusion barrel, and a first gate valve is arranged on the second lithium conveying pipe. The lithium metal can be effectively prevented from being oxidized or nitrided by reducing an ingot casting process thereof, thereby enabling resource conservation. This facilitates removal of the lithium metal adhering to an inner wall of the extrusion barrel, thereby enabling convenient operation and labor savings as well as enhancing production efficiency.

This invention belongs to the field of lithium metal product manufacturing technology and specifically relates to an apparatus and method for manufacturing lithium metal products. The apparatus and method disclosed herein enable continuous production of lithium metal products. Here, the opening of the extrusion barrel is facing upward and installed vertically. The extruder unit has a vertically installed extrusion rod, which is thrust into the cavity of the extrusion barrel through the upper opening of the extrusion barrel. The lower part of the extrusion rod is connected to an extrusion plate that matches the cavity of the extrusion barrel. An opening and closing port for the discharge of lithium metal products is provided on the bottom plate of the extrusion barrel. A first lithium metal transport pipeline is attached to the inlet of a lithium metal storage tank. The discharge port of the lithium metal storage tank and the inlet of the extrusion barrel are connected through a second lithium metal transport pipeline. The initial position of the extrusion plate is located above the inlet of the extrusion barrel. A first gate valve is attached to the second lithium metal transport pipeline. This reduces the lithium metal ingot casting process, efficiently avoids oxidation and nitriding of the lithium metal, and saves energy. It also becomes convenient for cleaning lithium metal that adheres to the inner wall of the extrusion barrel, simplifying the work and enabling labor savings and increased efficiency.

The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together while the container does not move axially.