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2434 results about "Dimensional precision" patented technology

Numerically-controlled processing method of nozzle housing piece

InactiveCN102806443AIncreased submission pass rateResolution cycleMeasurement deviceSpray nozzle
The invention discloses a numerically-controlled processing method of a nozzle housing piece. According to the method, a numerically-controlled machining/milling combined processing center is adopted and comprises two main shafts and an on-line measurement device; the workblank of the nozzle housing piece is a die-forged part, and the die-forged part is made of a nickel-based high-temperature alloy. The method comprises the following steps: designing a nozzle housing processing path; performing polishing treatment on the die-forged part to remove burrs from the die-parting face and end-face die-drawing taper; coarsely machining the tail part of the work piece; performing numerically-controlled machining/milling on the whole work piece; performing numerically-controlled fine machining of the head part of the work piece; cleaning and marking the work piece; and inspecting. The method provides the reasonable designs of processing path and processing method of the work piece as well as the processing positioning reference of the work piece, and completes the processing of the inner cavity, the outer circle, the lateral adapter, the positioning pin and other parts of the nozzle housing piece within one-step loading process. The method solves the problem that the die-forged part has a complex structure and a thin wall and has strict requirements for dimensional precision and positional precision; and overcomes the defects of long processing period, low production efficiency and poor dimensional precision and positional precision.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION

Silica container and method for producing the same

The present invention is a method for producing a silica container having a substrate containing gaseous bubbles in its outer peripheral part and an inner layer comprised of a transparent silica glass formed on an inner surface of the substrate, wherein a powdered raw material for forming a substrate containing Li, Na, and K with the total concentration of 50 or less ppm by weight and a powdered raw material for forming an inner layer containing Ca, Sr, and Ba with the total concentration of 50 to 2000 ppm by weight are prepared; a preliminarily molded substrate is formed in a frame; a preliminarily molded inner layer is formed on an inner surface of the preliminarily molded substrate; and the preliminarily molded substrate and molded inner layer are heated from inside thereof by a discharge-heat melting method under a gas atmosphere containing a hydrogen gas or a helium gas or a gas mixture thereof with the ratio of more than 10% by volume thereby making an outer peripheral part of the preliminarily molded substrate to a sintered body and an inner peripheral part of the preliminarily molded substrate and the preliminarily molded inner layer to a fused glass body. With this, a method for producing a silica container, producible with a low cost and having a high durability and dimensional precision, and a container of this sort can be provided.
Owner:SHIN ETABU QUARTZ PRODS

Central refrigeration machine room modular prefabrication and assembled construction method

The invention discloses a central refrigeration machine room modular prefabrication and assembled construction method. The method comprises: refrigeration machine room standard family storehouse establishment, digital module design, three-dimensional precision control, factory full-automation prefabrication and assembled construction. A standard family storehouse is a central refrigeration machine room complete device, valve and component family storehouse created based on the size of an entity. A digital module is generated after a high-precision BIM model is subjected to scientific segmented encoding. The three-dimensional precision control comprises: rechecking and measuring a central refrigeration machine room building structure, constructing an absolute coordinate system, and ensuring that the model design precision, the processing precision and the field assembly precision are controlled uniformly and reliably. The factory full-automation prefabrication comprises factory production performed according to a digital module processing diagram. The assembled construction comprises segmented flange connection, and integrated lifting and mounting. The central refrigeration machine room modular prefabrication and assembled construction method has the advantages that mounting efficiency of a central refrigeration machine room can be improved, mounting quality and precision are improved, the reproduction and transplantation performances of a standard module design are high, and industrial production conditions are met.
Owner:THE SECOND CONSTR ENG CO LTD OF CHINA CONSTR THIRD ENG BUREAU

Method for preparing complicated shape bonded magnet by utilizing 3D (three-dimensional) printing technology

The invention relates to a method for a preparing complicated shape bonded magnet by utilizing a 3D (three-dimensional) printing technology, and belongs to the technical field of complicated shape bonded magnet preparation. According to the method, firstly, magnetic alloy powder, bonding agents and auxiliary agents are melted and mixed, then, a magnetic wire with a certain diameter is prepared through extrusion, next, a spray nozzle of 3D printing equipment is utilized for melting and accumulating the magnetic wire, in addition, orientation and curing are carried out, and finally, a required bonded magnet product with specific magnetism and complicated space shape is printed. The method has the advantages that the very thin bonded magnet (smaller than 0.4mm) with any complicated space shape can be prepared, the dimensional precision of the product is high, the product can be further subjected to magnetization and orientation control in the printing process, an isotropic or anisotropic permanent magnet product can be prepared, in addition, a blank and a mold are not needed in the printing process, raw materials can be greatly saved, the production efficiency can be improved, the process is stable and reliable, the operability is high, the repeatability is high, and the method is applicable to the batch production of the complicated shape bonded magnet.
Owner:UNIV OF SCI & TECH BEIJING

Rare-earth magnesium alloy seamless thin wall tubule hot-extrusion method and its specialized mold

The invention relates to a rare-earth magnesium alloy seamless thin wall tubule hot-extrusion method and its specialized mold. The method includes: machine-tooling after casting ingot homogenization treatment into a hollow blank, performing pre-extrusion in the mold, extrusion molding after die change, and performing solid dissolving aging treatment for further improving the tube dynamics performance. The invention relates to a special mold, including an upper and a lower die holders, a thermal insulation sleeve, a squeezing barrel, a male die and a concave die, wherein, the concave die is composed of a pre-extrusion concave die and a shaping concave die, one of the pre-extrusion concave die and the shaping concave die is selected and interchangeable with the other, and is fixed on the lower die holder through a squeezing barrel. The invention can extrude a rare-earth magnesium alloy seamless thin wall tubule with the external diameter of 5-10mm and internal diameter of 4-8mm, which has features of high material utilization, small extruding force, high products dimensional precision, good surface accuracy, good dynamics performance and the like features. The inventive mold simultaneously has advantages of simple structure, easy operation, low cost, long life and so on.
Owner:CHONGQING UNIV

Direct calibration method for line structured light vision sensor

The invention relates to a direct calibration method for a line structured light vision sensor. The method comprises the following steps: establishing a target formed through standard gauge blocks and by utilizing a three-dimensional precision translation bench; projecting structured light plane to the target through the line structured light vision sensor to form feature points on the target; establishing a space coordinate system on the target; collecting target images and extracting the feature points; establishing a search index table including establishing a direct mapping relation between image coordinates of the feature points and space coordinate system coordinates of the feature points; carrying out calibration on the line structured light vision sensor; and based on the image coordinate of a point to be calibrated, searching the space coordinate system coordinate, which is obtained directly or obtained by utilizing a least squares fitting method, of the point in the search index table, so that the direct calibration of the line structured light vision sensor can be realized. The calibration method is used for the line structured light vision sensor which belongs to the small vision field high precision measurement application field. The calibration method is simple and direct, easy to realize, high in precision and can meet the need of measurement.
Owner:SHENYANG INST OF AUTOMATION - CHINESE ACAD OF SCI

Abrasive belt grinding processing method and device capable of automatic repair and maintain for workpiece

InactiveCN101234479ARealize automatic profile grindingRealize profile grindingBelt grinding machinesAutomatic grinding controlExecution unitHigh dimensional
The invention relates to a belt grinding processing method which can dress workpiece automation and a device thereof. And the invention is a dressing and grinding system formed by a set of automation equipments, adopts intelligent process to control, and realizes the automation dressing and grinding processing of the complex profile workpiece in the manner of grinding belts. The device of the invention comprises a control unit, an execution unit, a grinding unit, etc., sections; wherein, the control unit comprises a plurality of software modules; the grinding and dressing knowledge base is the key software module, which can generate automatically all the grinding parameters according to the grinding amounts of all the input points; and other software modules, for example, path correction module, generate actual processing path finally according to the parameters; the execution unit is a robot or a digital machine tool, which can receive the actual processing path of the control unit, and can generate machining track; the grinding unit is a belt grinder which can receive commands from the execution unit, and can finish the dressing grinding of the workpieces. The belt grinding processing method can be widely applied in the dressing grinding processing of the workpieces with variety of high-dimensional accuracy and complex profile.
Owner:天津智通信息系统集成有限公司

Nondestructive on-line quality inspection equipment and method applicable to powder spreading type additive manufacturing

The invention discloses nondestructive on-line quality inspection equipment and method applicable to powder spreading type additive manufacturing and belongs to the field of nondestructive inspection.A forming assembly of the equipment is provided with a power spreading quality inspection module, a constituent inspection module, a defect inspection module, a deformation inspection module, a stress inspection module and a dimensional precision inspection module. All the modules can work separately and simultaneously; and the nondestructive on-line quality inspection equipment is high in use flexibility. By means of the equipment, comprehensive integrated inspection is conducted on powder spreading quality, component constituents, defects, deformation, the stress and dimensional precision in the powder spreading type additive manufacturing and forming process; powerful guarantee can be provided for the forming process of metal components of different materials, dimensions and structuresand in different shapes, and thus the excellent-quality metal components are manufactured one time efficiently; the yield can be increased to a certain extent; and economic losses are reduced. The nondestructive on-line quality inspection equipment and method can be widely applied to manufacturing of various types of powder spreading type additives of heat sources utilizing laser, electron beams,plasmas and the like.
Owner:HUAZHONG UNIV OF SCI & TECH

Forming process of curved composite tube

The invention provides a forming process of a curved composite tube. The forming process comprises the following steps of: manufacturing a forming die; preparing prepregs; laying up the prepregs; assembling the die; curing; and de-molding. The forming process has the beneficial effects that a closed and combined hard die is utilized as the forming die, a silicon rubber flexible die is utilized asthe inner cavity of the curved composite tube, and the size of the silicon rubber flexible die is determined by means of the forming pressure and the swelling property of silicon rubber, which solvesthe difficulties of the curved composite tube such as difficult de-molding process and difficult control of the cavity size of the product and ensures that the size of the inner cavity meets the requirements after the formed product is smoothly de-molded; the integral informing technology is adopted so as to solve the difficulties of extension positions at two sides of the curved composite tube such as difficult pressurization, difficult control of overall quality and the like, thus achieving the purpose of one-time forming of the product and meeting the requirements for dimensional precision; and by means of layering design and forming process control of a composite material, the problem of easiness in deformation of the formed curved composite tube is solved so as to meet the requirements for accuracy control of the product. The curved composite tube formed by the forming process has the advantages of better structural quality, higher performance, higher dimensional precision and higher curvature forming precision.
Owner:AEROSPACE RES INST OF MATERIAL & PROCESSING TECH

Triaxial sample preparation device for low-liquid limit silty soil and sample preparation method

The invention relates to the technical field of preparation of triaxial experiment samples in rock mechanics and discloses a triaxial sample preparation device for low-liquid limit silty soil and a sample preparation method. The device comprises a sample tube, a smoothening device, a vibrator and a loading device. The method comprises the following steps: sleeving a rubber diaphragm in a split cavity; gradually pouring soil sample; controlling the initial dry density through the smoothening device and the vibrator; filling carbon dioxide and air-free water from a base until saturation; and carrying out sample consolidation process according to a secondary dry density. According to the invention, the problem of producing uniform silty soil sample is solved, the split cavity integrates the functions of positioning and sealing so as to improve the dimensional precision and the sealing effect of the sample; a rubber-steel combined vibrating head is adopted to improve the vibration and densification effect; and the matching with a current triaxial apparatus is realized, which reduces the equipment investment; and through the two-stage control of the initial dry density and the secondary dry density, the density of the sample can be optionally appointed within a certain range.
Owner:DALIAN UNIV OF TECH

Manufacturing method and fixture of integral bladed-disk wax mold

The invention discloses a manufacturing method and a fixture of an integral bladed-disk wax mold. According to the invention, an integral bladed-disk wax pattern is divided into single blades and a disk shaft. Processes of separated pressing, precise fixture positioning and wax mold welding assembling are adopted. The integral wax pattern is precisely cast. According to the invention, the disk shaft is fixed on an assembling fixture; the blades are sequentially positioned on positioning points on the fixture, and are welded onto the disk shaft. Blade bodies and channel inner walls with high precisions are adopted in the positioning of the blades, such that good consistency is provided for the blades. When the wax pattern is assembled, positioning points are positioned on the blade bodies;blade body positioning points are consistent with processing positioning points, primary standards of cold and hot processing are consistent, such that blade dimensional precision of the whole cast is optimally improved, throat areas between blades are ensured, and flow rate homogeneity is ensured. Positioning parts of the fixture can be adjusted according to measured dimensions of parts, such that the volume of flow rate can be changed according to directional positions of angles of the blades. Therefore, repairing or even rejecting risks caused by unqualified integral mold dimensions are avoided, production period is saved, and production cost is reduced. With the method provided by the invention, hard processes are turned easy, product precision is improved, and production efficiency is improved.
Owner:AECC AVIATION POWER CO LTD

Small-caliber non-spherical permanent magnet magnetorheological polishing processing machine tool

The invention discloses a small-caliber non-spherical permanent magnet magnetorheological polishing processing machine tool, which belongs to the technical field of grinding-polishing processing, and is used for solving the problem that the shape and size accuracy requirements of a processed part cannot be met since each position of a small-caliber non-spherical curved surface to be processed cannot be contacted during processing of workpieces with the conventional polishing processing equipment. A workbench is arranged on an X axis linear unit of an XY precision movable platform; an organ protection cover is arranged between the edge of the workbench and a cover plate; a workpiece main shaft is arranged on the workbench through a workpiece main shaft bracket; a Z axis linear unit is arranged on a portal frame; a revolving table is arranged on the Z axis linear unit through a right-angle connecting frame; the shaft end of a rotating shaft in the revolving table is connected with a polishing head main shaft bracket through a two-dimensional precision fine adjustment displacement table; and the polishing head main shaft bracket has a certain inclination angle, so that an included angle between a polishing head main shaft on the polishing head main shaft bracket and a horizontal plane is 40-45 degrees. The machine tool is suitable for ultra-precision polishing processing of high-accuracy small-caliber non-spherical parts.
Owner:HARBIN INST OF TECH

High-speed precision crystal silicon laser etching apparatus and method

The invention provides a high-speed precision crystal silicon laser etching apparatus and method. The method comprises the following steps: (A) placing a single crystal silicon wafer or a polycrystalline silicon wafer on a four-dimensional precision moving platform for laser processing by using a specific manipulator, with the aid of an observation and monitoring CCD system; (B) precisely focusing a laser beam on the surface of the silicon wafer, scanning the surface of the silicon wafer at a high speed by using a three-dimensional dynamic focusing vibration mirror in cooperation with a specific telecentric field lens, rising the surface etching temperature of the silicon wafer, and feeding phosphorous paste or phosphoric acid to a high-speed laser etching line at the same time; and (C) removing the manipulator for the silicon wafer and fixing next silicon wafer at the same time, and repeating the above drilling mode at. The method has the following advantages: laser has the characteristics of non-contact, no environment pollution and easy controllability, and can achieve the automatic control; since the laser focusing spot is in a micrometer size or smaller, thereby achieving high silicon wafer etching accuracy, small heat affected zone at the edge, and little damage to the substrate; and the power generation efficiency of the crystal silicon is further improved, and the production cost is further reduced.
Owner:周明

Steel with 1,300MPa-level tensile strength for automobile safety piece and production method thereof

The invention relates to steel with 1,300MPa-level tensile strength for an automobile safety piece and a production method thereof. The steel comprises the following components in percentage by weight: 0.12 to 0.22 percent of C, 0.10 to 0.40 percent of Si, 1.00 to 1.60 percent of Mn, 0.10 to 0.45 percent of Cr, 0.01 to 0.10 percent of Ti, 0.0005 to 0.005 percent of B, 0.01 to 0.06 percent of Als,less than or equal to 0.025 percent of P, less than or equal to 0.010 percent of S and less than or equal to 0.008 percent of N. The production method comprises the following steps of: smelting by using a converter; alloying; performing vacuum treatment and component fine turning; continuously casting; heating a casting blank to the temperature of between 1,220 and 1,280 DEG C; performing rough rolling; performing fine rolling; performing laminar flow cooling; reeling; performing acid-washing; performing cold rolling; annealing; smoothing; finishing; cutting; heating and austenitizing under the protective atmosphere of nitrogen; forming a mold; quenching; tempering; and taking a member out for later use. The steel has ultrahigh intensity, meets the requirements of an automobile industry on the intensity and the rigidity of the safety piece of a vehicle body, can be complicatedly deformed without resilience, has high dimensional accuracy of parts and can be industrially produced on common large production equipment.
Owner:武汉钢铁有限公司
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