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1317 results about "Dimensional precision" patented technology

Numerical control machining method and system integrating thermal expansion dynamic compensation

The invention relates to the field of numerical control machining, discloses a numerical control machining method and system integrating thermal expansion dynamic compensation, and aims to solve the problem that precision is out of control due to thermal deformation in high-speed cutting of motorcycle light alloy castings. The method comprises the steps that distributed temperature and displacement sensors are arranged in a key area of a workpiece, and a temperature field and thermal expansion amount are collected in real time; constructing a local thermal deformation prediction model based on a material expansion coefficient and a geometric structure, and correcting a tool path in real time through a coordinate system dynamic offset algorithm; and an on-line measurement feedback mechanism is introduced, and model parameters are adaptively optimized, so that closed-loop compensation is realized. The system comprises a sensing module, a thermal deformation modeling and compensation calculation module, a coordinate dynamic correction module, an online measurement feedback module and a parameter adaptive updating module. Through millisecond-level dynamic compensation and closed-loop self-optimization, the size precision and form and position stability of the complex thin-wall part under the high-temperature working condition are remarkably improved, the rejection rate and cooling energy consumption are reduced, and the method is suitable for a high-precision batch machining scene.
Owner:ZHEJIANG JUNHONG MECHANICS CO LTD

Hardware part size compensation method and platform for machining errors

The invention discloses a machining error-oriented hardware part size compensation method and platform, and relates to the technical field of industrial control, in particular to the technical field of hardware part machining. The method comprises the steps that based on a to-be-machined part, structural basic characteristics are obtained, and a three-dimensional size compensation map is drawn up with the elasticity modulus of a material as a constraint; matching each tool path target compensation amount sequence based on the map, and synchronously predicting a size deviation value; introducing an environmental interference factor, and inputting the pre-training model to generate a dynamic correction coefficient; and on the basis of the data, cutter compensation, the feeding rate and the rotating speed are dynamically adjusted through a self-adaptive strategy till the machining error is stabilized within the tolerance range. The technical problem that in traditional hardware part machining, due to the fact that a static compensation strategy is difficult to adapt to a dynamic machining environment, the machining size precision is unstable is solved, and the technical effects that self-adaptive high-precision size compensation based on the real-time machining state and multi-source interference sensing is achieved, and the part machining consistency and the percent of pass are improved are achieved.
Owner:SHENZHEN JINGZHU TECH CO LTD

Positioning and clamping fixture for welding automobile frame

The invention discloses a positioning and clamping fixture for automobile frame welding, and relates to the technical field of automobile manufacturing equipment.The positioning and clamping fixture comprises a workbench, a welding angle adjusting mechanism is arranged at the top of the workbench, and a thermal deformation dynamic compensation positioning and clamping mechanism is arranged at the top of the welding angle adjusting mechanism; a PLC is installed on the top of the workbench. According to the positioning and clamping fixture for automobile frame welding, through the arrangement of the thermal deformation dynamic compensation positioning and clamping mechanism, position deviation caused by thermal deformation is corrected in real time, out-of-tolerance of the size precision of a frame welding part is avoided, subsequent correction processing links are reduced, the production cost is reduced, and the problems that an existing fixture adopts a fixed rigid clamping and positioning structure, and the machining efficiency is high are solved. The problems that position deviation caused by thermal deformation cannot be corrected in real time, the size precision of a frame welding part is out of tolerance, additional correction machining is needed in the follow-up assembling process, and the production cost is increased are solved.
Owner:MENGCHENG CHANGSHUN AUTO PARTS CO LTD

Titanium alloy radial forging reduction rate collaborative optimization method based on material testing

The invention relates to the technical field of metal plastic forming, and discloses a titanium alloy radial forging reduction rate collaborative optimization method based on material testing, which comprises the following steps of: acquiring dynamic characteristic data in a forging process in real time by acquiring multi-dimensional material performance parameters, and constructing a multi-target collaborative optimization model; and intelligent collaborative configuration of the reduction rate parameters is realized by adopting a self-adaptive weight distribution strategy. And a thermal coupling factor normalization equation and a phase field free energy functional normalization model are established, and the technical problems that in a traditional forging process, due to empirical configuration of reduction rate parameters, the structure is uneven, and residual stress exceeds the standard are solved. A lightweight model is deployed through edge computing nodes, millisecond-level dynamic correction of an optimization scheme is realized in combination with a 5G industrial private network, and the grain size qualification rate and the size precision of the titanium alloy forgings are improved. The method improves the yield of the grain size of the forge piece, ensures that the residual stress of the forge piece is reduced, stably controls the size precision, and improves the batch stability of high-end titanium alloy parts.
Owner:宝鸡宝钛精密锻造有限公司

Titanium alloy radial forging reduction rate collaborative optimization method based on material testing

The present application relates to the technical field of metal plastic forming, and discloses a titanium alloy radial forging reduction rate collaborative optimization method based on material testing, which acquires dynamic characteristic data of a forging process in real time through multi-dimensional material performance parameter collection, constructs a multi-objective collaborative optimization model, and realizes intelligent collaborative configuration of the reduction rate parameter by using an adaptive weight distribution strategy. A thermal coupling factor normalization equation and a phase field free energy functional normalization model are established to solve the technical problems of uneven structure and excessive residual stress caused by the empirical configuration of the reduction rate parameter in the traditional forging process. A lightweight model is deployed through an edge computing node, and millisecond-level dynamic correction of the optimization scheme is realized in combination with a 5G industrial private network, thereby improving the grain size qualification rate and size accuracy of titanium alloy forgings. The present application improves the grain size qualification rate of forgings, ensures stable control of the size accuracy while reducing the residual stress of forgings, and improves the batch stability of high-end titanium alloy components.
Owner:宝鸡宝钛精密锻造有限公司

Straightening machining method for aluminum profile with aluminum bar as raw material

The invention particularly relates to an aluminum profile straightening machining method with an aluminum bar as a raw material, and relates to the technical field of aluminum profile machining. Extruding and forming; determining a straightening scheme; and precision detection. According to the method, a whole-process quality control system is constructed from raw material pretreatment to post-treatment storage; the straightening scheme depends on characteristic parameterization to accurately adjust pressure, match pressure maintaining and release stress in a targeted mode, and the problem of stress concentration of the special-shaped section is solved. Precision detection covers multi-dimensional form and location tolerances and defects, and data are fully traced, so that support is provided for quality closed-loop management and control; surface protection and storage are standardized through post-treatment, and performance degradation is prevented; the whole process is coordinated, the straightness, the stress uniformity and the size precision of the aluminum profile are greatly improved, and the requirements of the high-end field for high-quality profiles are met.
Owner:DALIAN HONGYUAN ALUMINUM

Injection molding device with auxiliary micro mold opening and glue sealing structure

The invention discloses an injection molding device with an auxiliary mold micro-opening and glue sealing structure, and the device realizes accurate micro-opening of a movable mold plate through the synergistic effect of a mold opening and closing assembly and an auxiliary mold opening assembly, so that the micro-opening distance of the movable mold plate can be kept in a controllable range of 0.5 mm-2mm. Therefore, the uniformity of mold cavity exhaust and material flow distribution in the injection molding foaming process is effectively improved; in addition, the structure of the injection screw is optimized, and a spiral dispersing element area and a pin mixing area are sequentially arranged at the head of the injection screw, so that the gas-containing molten material can be efficiently dispersed and homogenized, and the micropore structure and the surface quality of the interior of a product are remarkably improved. Compared with the prior art, the consistency and the size precision of the product can be remarkably improved, the defective rate is reduced, and the mechanical property and the appearance quality of the foamed plastic product are improved.
Owner:KRAUSSMAFFEI MACHINERY ZHEJIANG CO LTD

High-precision injection-molded titanium alloy part and machine learning assisted preparation method thereof

The invention belongs to the technical field of powder metallurgy, and particularly relates to a high-precision injection-molded titanium alloy workpiece and a machine learning assisted preparation method thereof.The machine learning assisted preparation method of the high-precision injection-molded titanium alloy workpiece comprises the steps that an original data set is obtained through three-dimensional mold filling numerical simulation, performing data processing on data in the original data set to obtain an expanded data set; based on the expanded data set, multiple different machine learning algorithms are adopted to construct an injection molding process parameter prediction model, and an optimal prediction model is obtained; and optimal process parameters are obtained based on the model, and a target titanium alloy workpiece is prepared. According to the method provided by the invention, three-dimensional mold filling numerical simulation and machine learning are fused, and the process parameter prediction model is constructed and optimized, so that the actual MIM process is guided, the titanium alloy workpiece with high dimensional precision can be obtained, the research and development period is greatly shortened, and the trial-manufacturing cost is reduced.
Owner:UNIV OF SCI & TECH BEIJING +1

Ceramic matrix composite turbine outer ring machining method

The invention relates to the technical field of aero-engine part machining, in particular to a machining method for a ceramic matrix composite turbine outer ring. The method specifically comprises the following steps: polishing a blank; blank detection; cutting the silicon shell; trimming is conducted; bonding is conducted; milling is conducted; repairing and cleaning by pincers; and inspecting. According to the method, a bonding clamping mode is adopted, a traditional pressing plate and bolt pressing structure is omitted, the structure of a tool clamp is simplified, the operation complexity of the clamp is reduced, and large machining and tool cost is saved; after the blank benchmark of the part is determined, the part is directly machined to the final size at a time, benchmark conversion is not needed, machining errors caused by clamping and benchmark conversion are reduced, the size precision and stability are guaranteed, and meanwhile the production efficiency is improved.
Owner:无锡航亚科技股份有限公司

Manufacturing method of compressor slip sheet

The invention provides a manufacturing method of a compressor slip sheet, the compressor slip sheet is provided with a sliding surface in sliding connection with a compressor cylinder body and a hinge part for hinging a compressor piston, and the compressor slip sheet is used for realizing eccentric rotation of the compressor piston and a crankshaft and realizing air compression, and the manufacturing method comprises the following steps: preparing a slip sheet body; the thickness of the slip sheet body is 2.8 mm to 4.5 mm, and the slip sheet body is provided with a first plane used for machining a sliding surface and second planes located at the two axial ends of the hinge part; the first plane is ground; feeding from the first plane of the slip sheet body, carrying out at least one time of linear cutting according to the target track of the hinged part to obtain the hinged part, and enabling the diameter range of the hinged part to be 1.5 mm to 3.5 mm; the second plane is subjected to accurate grinding treatment; and inspecting the surface of the slip sheet body, processing edges, and cleaning to obtain the compressor slip sheet. The problems that the size precision of the hinged end of the sliding vane does not meet the requirement, high-speed and smooth rotation is difficult, and noise is easily generated due to vibration are solved.
Owner:NINGBO YONGWEI GROUP

Hard springback treatment system and method for precision stamping part

The invention provides a hard springback processing system and method for precision stamping parts, and belongs to the technical field of precision stamping part manufacturing, and the system comprises a springback value detection module, a data processing module, a multi-field cooperative execution module and a closed loop feedback module. The springback value detection module collects springback value distribution data of the surface of the stamping part in a non-contact mode through a multispectral camera, and a visual numerical matrix is generated by combining color scale bar calibration. And the data processing module fuses finite element simulation and a machine learning model, and calculates the refined compensation amount of each region. The method comprises the steps of detecting springback value distribution after demolding, generating a compensation strategy, performing multi-field cooperative compensation and performing real-time feedback optimization. According to the invention, accurate identification and dynamic compensation of the micron-sized springback value are realized, the problems of low detection precision, single compensation mechanism and poor adaptability in the prior art are solved, elastic springback is effectively inhibited, the shape and size precision of a workpiece are improved, manual correction links are reduced, and the production efficiency and the product qualification rate are improved.
Owner:BOTOU JINJIAN MOULD CO LTD

Spark machine machining parameter intelligent optimization method based on effect feedback

The invention relates to the technical field of precision manufacturing and intelligent control, and particularly discloses an intelligent spark machine machining parameter optimization method based on effect feedback, which comprises the following steps of: calculating an abnormal characteristic value of an electrode feeding speed by using Haar wavelet transform, and analyzing time sequence data of conductivity of a working solution by using fast Fourier transform; according to the method, abnormal characteristic values are obtained, the characteristic values are constructed into a comprehensive characteristic vector, the comprehensive characteristic vector is input into a random forest model for comprehensive analysis, an electric spark machining effect score is generated, the system can dynamically adjust the electrode feeding speed and the working fluid conductivity based on the effect score, and it is ensured that machining parameters are always in the optimal configuration; according to the method, the machining efficiency is improved, the rejection rate is reduced, the surface quality and the size precision of the product are greatly improved, and the requirement of precision manufacturing is met.
Owner:GUANGDONG MIRDIK INTELLIGENT MASCH IND CO LTD

High-performance spring steel bar for commercial vehicle stabilizer bar and manufacturing method

The steel comprises the following chemical components in percentage by mass: 0.40 to 0.55 percent of C, 0.80 to 1.20 percent of Si, 0.80 to 1.60 percent of Mn, 0.90 to 1.25 percent of Cr, less than or equal to 0.020 percent of P, less than or equal to 0.015 percent of S, less than or equal to 0.15 percent of Cu, less than or equal to 0.08 percent of V and less than or equal to 0.20 percent of Nb, 0.0005 to 0.0050 percent of B, 0.015 to 0.025 percent of N, less than or equal to 0.15 percent of Ni, less than or equal to 0.05 percent of Mo, 0.04 to 0.10 percent of Ti, less than or equal to 0.001 percent of Ca, less than or equal to 0.0008 percent of [O] and the balance of Fe and inevitable impurity elements. After heat treatment, the tensile strength of the steel is 1800 MPa or above, the yield strength is 1620 MPa or above, the ductility is 10% or above, the area reduction rate is 40% or above, and the yield ratio is 0.90 or above; and the boundary dimension precision is that the dimension precision of phi 45 to phi 60 is less than or equal to + / -0.05 mm, and the surface has no defect. According to the invention, key procedures are optimized, researched and controlled, so that the high-performance spring steel for the stabilizer bar of the commercial vehicle has ultrahigh purity, high strength and high yield ratio, and is superior to the existing spring steel for the stabilizer bar of the commercial vehicle.
Owner:JIANGYIN XINGCHENG SPECIAL STEEL WORKS CO LTD

Laser cutting machine for cutting machine tool body and cutting process

The invention relates to the technical field of laser cutting equipment, in particular to a laser cutting machine for cutting a machine tool body and a cutting technology.The laser cutting machine comprises a cutting table, a fixing frame arranged at the top end of the cutting table and a laser cutting head arranged at the bottom end of the fixing frame; according to the laser cutting device, when the to-be-cut area of the cover plate is cut, stable and continuous extrusion constraint can be formed, thermal expansion force generated when the long and thin groove is cut is effectively counteracted, groove wall bending and groove width deviation are reduced, and the size precision needed by precise threading and guiding of the long and thin groove is guaranteed; the heat conduction block on the abutting plate can rapidly guide out cutting heat, and in cooperation with directional blowing of the blowing assembly, heat dissipation can be accelerated so as to reduce a heat affected zone, improve the smoothness of a notch, ensure stable and reliable cutting quality, reduce subsequent assembly problems caused by thermal deformation and ensure stable and reliable cutting quality of metal manufacturing equipment during batch machining. And the overall processing efficiency of the metal manufacturing equipment is further optimized.
Owner:YANGZHOU YUANZHANG MACHINERY MANUFACTURING TECHNOLOGY CO LTD

Vibration suppression and surface quality control method for part cutting of numerical control machining center

The invention discloses a vibration suppression and surface quality control method for part cutting of a numerical control machining center, which relates to the technical field of numerical control machining and comprises the following steps: multi-modal sensor fusion monitoring: mounting multi-modal sensors on key parts such as a main shaft, a cutter and a workbench of the numerical control machining center, comprising an acceleration sensor, a strain sensor and an acoustic emission sensor and monitors a vibration signal, a cutting force signal and an acoustic emission signal in the machining process in real time; self-adaptive machining parameter optimization is carried out, and machining parameters are preset according to machining task requirements; dynamic adjustment and intelligent feedback control of machining parameters are realized by adopting a vibration prediction model based on deep learning and an adaptive optimization algorithm; according to the technology, the automation level of the machining process is improved, machining errors and surface quality defects caused by vibration are effectively reduced, and the surface roughness and size precision of the workpiece are remarkably improved.
Owner:三河建华高科有限责任公司

Clamping and supporting tool for thin-wall parts

PendingCN120985555AWork holdersRejection rateSurface smoothness
The invention discloses a clamping and supporting tool for thin-wall parts, and relates to the field of clamping and supporting tools, the clamping and supporting tool comprises a box body part, a square inner groove is formed in the middle of one end of the box body part, a first clamping tool is arranged in the square inner groove, and the first clamping tool is of a frame type structure and is matched with the square inner groove in the box body part; a plurality of first inner grooves which are symmetrically distributed are formed in the peripheral wall of the first clamping tool, the first inner grooves are blind grooves, and clamping springs are fixedly installed at the bottoms of the first inner grooves; by means of the combined structure of a frame type / rod-shaped clamp, an elastic support and a process plate, traditional rigid clamping is replaced, clamping force can be evenly dispersed, plastic deformation during thin-wall part machining is effectively avoided, the size precision, shape tolerance and surface smoothness of parts are guaranteed, and the rejection rate of the parts is reduced; and meanwhile, damage to the inner wall caused by excessive supporting is prevented through the process plate (or the follow-up process plate), and the qualification rate of parts is further increased.
Owner:三河建华高科有限责任公司

Water-guided laser-ultrasonic-mechanical composite energy field in-situ collaborative processing device and process thereof

A water-guided laser assembly and a precision machining assembly are fixed to the same side of a sliding plate of a vertical five-axis machine tool, an ultrasonic vibration platform is installed on a C-axis workbench of the vertical five-axis machine tool, and the water-guided laser assembly, the ultrasonic vibration platform and the precision machining assembly are controlled by an industrial personal computer to cooperate with each other; a positioning measuring head is adopted to realize relative compensation of the water jet and the cutter; the water jet cooling effect is utilized in water-guided laser processing to reduce the heat affected area and improve the processing quality; ultrasonic vibration auxiliary machining effectively reduces cutting force, inhibits the surface water return phenomenon, improves machining efficiency and prolongs the service life of a cutter; and precise machining (milling, grinding and drilling) is carried out, so that the machining size precision is accurately corrected, and the residual laser-induced damage layer is removed. Through multi-energy-field in-situ combined machining, collaborative optimization of technological parameters and coordinate compensation, the problems of insufficient precision, low efficiency, thermal damage and the like during machining of complex geometrical shapes and difficult-to-machine materials in a single machining technology are solved.
Owner:NANJING UNIV OF AERONAUTICS & ASTRONAUTICS

Technological manufacturing method for cutting image

The invention discloses a process manufacturing method of a cut image, which belongs to the technical field of laser cutting, and comprises the following steps of: acquiring a grid area covered by a cut graph of a material to be processed, dividing the cut graph into a plurality of vector diagrams according to the grid area, and performing slotting compensation processing on each vector diagram to obtain a corresponding cutting track; obtaining attribute information of the multiple primitives, determining a reference point of the vector diagram according to the attribute information of the primitives and the cutting trajectory, determining a light-off position on the primitives according to the reference point, the included angle and the vertex, and performing path optimization on the vector diagram according to the light-off position and the cutting trajectory to obtain a target cutting trajectory, the laser machining parameters of the cutting pattern are set based on the target cutting track and the to-be-machined material, hole blasting or hole punching caused by unstable laser of the cutting starting point can be prevented, it is guaranteed that the cutting effect of the to-be-cut material is optimal, the size precision meets the requirement, and the laser cutting efficiency is also improved.
Owner:SHENZHEN RUIDA TECH CO LTD

Automatic carrying and stamping device for automobile parts

The invention discloses an automatic carrying and stamping device for automobile parts, and relates to the technical field of automobile part machining equipment.The automatic carrying and stamping device comprises a supporting frame, a control system is installed at the front end of the supporting frame, a stamping mechanism is arranged at one end of the supporting frame, and two L-shaped clamping plates are arranged in the supporting frame; a long plate is installed at the upper end of the supporting frame, two sets of long guide rails are installed at the upper end of the long plate, three sets of supporting bases are installed at the upper end of the long plate, a long screw rod is rotationally installed between the two sets of supporting bases, and a first servo motor is installed at one end of the other set of supporting bases. The X-axis carrying mechanism, the Y-axis carrying mechanism and the Z-axis carrying mechanism are high in positioning precision, the X-axis carrying mechanism, the Y-axis carrying mechanism, the Y-axis carrying mechanism and the Z-axis carrying mechanism are matched with the secondary guiding function of the guiding and stabilizing assembly, the transverse displacement positioning precision and the longitudinal displacement positioning precision are controlled, the material placement deviation is controlled, the size precision of stamped products is greatly improved, and the product percent of pass is improved.
Owner:WUHU CHANGRUI AUTO PARTS

Turning device for motor shaft production

The invention relates to the technical field of motor shaft turning, and discloses a motor shaft production turning device which comprises a machine base, a machine shell is installed on the machine base, a turning assembly used for turning a motor shaft is arranged on the machine base, and a guide rail block is fixedly connected to the top inner wall of the machine shell. The control assembly drives the two moving arms to be matched with the conical clamping heads to be clamped in prefabricated holes in the two ends of the motor shaft, centering clamping is achieved, then the stabilizing devices on the two moving arms can achieve multi-position self-adaptive clamping and supporting of different positions of the motor shaft, center clamping is achieved when the two ends are turned, and two-end clamping is achieved when the center is turned. A machining area avoids a supporting point, rotation of the motor shaft and radial run-out in the turning process can be effectively limited, it is guaranteed that the motor shaft is machined in place at a time in the turning process, time loss and errors caused by multiple times of clamping are reduced, the machining efficiency is remarkably improved, and meanwhile the machining cost is reduced. And the dimensional precision and the coaxiality consistency of all the machining parts of the motor shaft are guaranteed.
Owner:GENYUE MASCH TECH (WUXI) CO LTD

Method and device for shearing coiled strip steel

The invention relates to the technical field of strip steel cutting machining, in particular to a coiled strip steel shearing machining treatment method and device. S2, double-area elastic abutting is carried out; s3, dynamic cutting and dynamic adjustment; s4, shearing dynamic parameters; s5, dynamic cleaning of the cutting edge is conducted, specifically, a plating layer adhering to the cutting edge is removed in real time in a combined mode of airflow blowing and brush cleaning; s6, coating micro-area synchronous repair is carried out; and S7, buffering and rolling are conducted, specifically, after spraying, drying and flexible straightening are conducted, rolling is conducted, and machining is completed. Through pretreatment integrated design, double-area elastic symmetric constraint and a vibration dynamic adjusting system, vibration interference of the strip steel and the cutter is accurately restrained, and matched control over the cutter gap and the strip steel thickness is achieved, so that the flatness and size precision of the strip steel shearing face are remarkably improved, the defects of shearing burrs, coating adhesion and the like are effectively reduced, and the product quality is improved. And the harsh requirement of high-end strip steel on the shearing quality is met.
Owner:JIAXIANG KELUNPU HEAVY IND CO LTD

Method and system for cutting metal plate through high-precision optical fiber laser

The invention relates to the technical field of fiber laser cutting, in particular to a high-precision fiber laser metal plate cutting method and system, and the method comprises the following steps: obtaining an original capacitance value of a capacitive induction ring; the original capacitance value of the capacitive induction ring is separated into an average capacitance value and a high-frequency vibration signal; extracting a vibration amplitude from the high-frequency vibration signal; according to the non-linear relation between the capacitance value and the distance of the capacitive induction ring, the vibration amplitude and the average capacitance value, direct current deviation caused by high-frequency vibration is calculated; subtracting the direct current deviation from the average capacitance value to obtain a corrected average capacitance value; and controlling the distance between the nozzle and the metal plate according to the corrected average capacitance value. And the cutting quality and the size precision can be improved.
Owner:ZHEJIANG ZHONGJIAN WELDING EQUIP

Method for improving size precision and surface quality of Nb521 alloy formed through electron beam selective melting

The invention discloses a method for improving size precision and surface quality of Nb521 alloy formed through electron beam selective melting. The method comprises the steps that firstly, a three-dimensional model of the Nb521 alloy is stretched in the height direction, slicing and layering are conducted, each single slicing layer is divided into an inner area and an outer area, and data of each slicing layer are obtained; secondly, spherical Nb521 pre-alloyed powder is added, and data of all cutting layers are imported; 3, after powder spreading, scanning and melting in different areas to form a first single-layer solid sheet layer; and 4, powder spreading and melting processes are repeated. According to the method, through height stretching pre-compensation cooling shrinkage of the Nb521 alloy three-dimensional model, a single cutting layer is divided into a surface area and an internal area, double-concentric-square-shaped contour scanning is conducted on the surface area, snakelike continuous scanning, negative defocusing and corner dynamic adjustment are conducted on the internal area, the forming quality and efficiency are guaranteed, and the method is suitable for large-scale production. And the size precision and the surface quality of the Nb521 alloy part are improved, and the method is suitable for manufacturing Nb521 alloy complex structural parts.
Owner:NORTHWEST INSTITUTE FOR NONFERROUS METAL RESEARCH

An integrated forming machining method for blisk machining

The present application relates to the manufacturing technical field of aero-engine blisk, in particular to an integrated forming machining method for blisk machining, which combines abrasive water jet rough machining, electrolytic machining and self-adaptive polishing machining to form an integrated machining method. First, the characteristics of the theoretical model of the blisk part are analyzed, simplified and reconstructed to build a water jet machining process model of the blisk. Then, the abrasive water jet equipment is applied to remove the material of the rough machining of the blade body. After that, the double-sided feeding electrolytic finishing method is determined to machine the blade body and the flow channel of the blisk. Then, the blade body and the flow channel are machined by a sand belt robot. Finally, the precision machining of the blisk is completed. The present application combines the advantages of abrasive water jet rough machining, electrolytic machining and self-adaptive polishing machining, re-plans the machining method and technical path of the blisk, effectively reduces the machining difficulty of the part, finally guarantees the dimensional accuracy and position accuracy of the part, and realizes the high-performance manufacturing and machining of the blisk.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION

Method for machining slotted hole by using milling cutter

The invention provides a method for machining a slotted hole by using a milling cutter, and relates to the technical field of PCB (Printed Circuit Board) machining, and the method comprises the following steps: determining slotted hole design parameters, selecting a matched hard alloy forming milling cutter according to a milling cutter specification experiment table verified by a large number of experiments, accurately calibrating a machining initial position through a CCD (Charge Coupled Device) visual positioning system, and adopting a milling cutter one-time drilling forming process. The method comprises the following steps: continuously cutting by matching with optimized cutting parameters, monitoring a cutting state in real time in a machining process, carrying out multi-dimensional detection on a slotted hole angle, surface flatness and dimensional precision after machining, adjusting parameters by referring to an error recording table when the slotted hole is unqualified, and carrying out re-machining through milling cutter structure optimization, a one-time forming process and standardized parameter matching. According to the invention, the defects of the traditional process are effectively eliminated, the processing specification is unified, the production efficiency and the product percent of pass are improved, the batch production requirements of high-precision PCB products are met, and the technical problems of large slot angle, concave-convex cutting points, uneven quality and the like in the traditional slot cutter processing are solved.
Owner:SUZHOU WUTONG ELECTRONICS CO LTD

One-stop machining method for high-precision step deep and long hole of high-voltage switch butt joint

The invention discloses a one-stop machining method for a high-precision step deep and long hole in a high-voltage switch butt joint. The one-stop machining method comprises the steps that a special tool is adopted for clamping and aligning a workpiece. And oppositely drilling through holes in the two sides of the workpiece by using the combined tool to obtain the through holes. And the combined tool enters the through hole from the two ends of the main hole to bore the right-end stepped hole and the left-end stepped hole step by step. And the coaxiality of the left end stepped hole and the right end stepped hole is detected on the machine. The special tool is matched with the combined tool to complete machining of deep and long holes of parts, on-machine detection can be achieved, defective products are effectively prevented from flowing out, a traditional machining method for the high-precision stepped deep and long holes is broken through, the problem that a drill bit deflects, and consequently a follow-up tool is broken is solved, and the machining efficiency is improved. The high-precision step deep and long hole machining device reduces low production efficiency and product percent of pass caused by out-of-tolerance straightness of a grinding process, and realizes one-stop machining of a high-precision step deep and long hole of a high-voltage switch with higher efficiency and higher quality under the condition of ensuring dimensional precision, form and location tolerance and surface quality.
Owner:HANDAN HENGGONG METALLURGICAL MACHINERY CO LTD

Polishing device for mold machining

The utility model relates to the technical field of grinding devices, in particular to a grinding device for mold machining, which comprises a fixed seat, a clamping assembly and a grinding assembly, the surface of the fixed seat is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a driving gear, and the exterior of the driving gear is engaged with a driven gear. A rotating shaft is fixedly connected into the driven gear, and a machining disc is fixedly connected to the top of the rotating shaft. According to the scheme, the air cylinder, the electric telescopic rod, the hinge and other structures are arranged in the grinding assembly, the position and angle of the grinding machine can be accurately controlled, the air cylinder can accurately adjust the position of the grinding machine in the vertical direction, and the electric telescopic rod can adjust the inclination angle of the movable plate through hinge connection; therefore, accurate control over the grinding angle of the grinding machine is achieved, the grinding operation is more accurate, the grinding requirements of different positions and angles of the surfaces of different molds can be met, and the surface quality and the size precision of the molds can be improved easily.
Owner:ANHUI HANCHENG PRECISION TECHNOLOGY CO LTD

Self-expanding and self-centering inner supporting device and method for necking spinning of waist drum-shaped part

The invention belongs to the technical field of metal barrel necking spinning forming equipment, and particularly relates to a self-expansion self-centering inner supporting device and method for necking spinning of a waist drum-shaped part. The device comprises a positioning mandrel, a plurality of sectioning expansion dies uniformly distributed in the circumferential direction, an expansion driving assembly and a torque transmission and floating connection assembly. Spinning forming can be completed through one-time clamping and positioning, the workpiece can be rapidly detached from the inner supporting tool after being formed, the workpiece does not need to turn around to be clamped again for secondary spinning, large form and location tolerance of the workpiece is prevented, the size precision of the workpiece is guaranteed, and the production efficiency of the waist-drum-shaped workpiece is improved. Expansion and loosening can be achieved only by rotating the outer adjusting cylinder, operation is easy and fast, and the clamping and discharging efficiency is remarkably improved. By replacing the split expanding dies with different shapes or adjusting the expanding stroke, the spinning requirements of cylindrical parts with different inner diameters and different shapes can be met, and the universality is good.
Owner:CHINA NAT HEAVY MACHINERY RES INSTCO

Anti-deformation bearing thin-wall part machining supporting and fixing structure

The utility model discloses an anti-deformation bearing thin-wall part machining supporting and fixing structure which comprises a base and a supporting assembly, a machining table is connected to the top of the base, clamping blocks are arranged on the two sides of the top of the machining table, and the supporting assembly is arranged in the machining table and comprises a bevel gear ring and a plurality of bevel gears meshed with the bevel gear ring. A lead screw is arranged in the machining table through a plurality of rotating frames, the surface of the lead screw is in transmission connection with a supporting plate through a lead screw nut, the supporting and fixing structure is provided with a supporting assembly, a driving motor drives a bevel gear ring to rotate, a plurality of bevel gears rotate synchronously, then the lead screw is driven to rotate, and the supporting plate ascends to support the interior of the thin-wall part; by means of the internal supporting mode, pressure and friction force borne by the inner wall of the thin-wall part during polishing can be effectively dispersed, deformation caused by lack of supporting is avoided, the size precision, the shape precision and the surface quality of the bearing thin-wall part are guaranteed, the product percent of pass is increased, and waste products are reduced.
Owner:SUZHOU BAOYUN PRECISION MECHANICAL ELECTRICAL CO LTD

Turning device for machining machine tool parts

The invention discloses a turning device for machining machine tool parts, and relates to the technical field of turning devices.The turning device comprises a turning machine tool and a three-jaw chuck installed on the inner side of the turning machine tool, a turning tool rest is installed at the top of the turning machine tool, and a shaft workpiece is clamped on the inner side of the three-jaw chuck; and the auxiliary stabilizer is located on the inner side of the turning machine tool, and the auxiliary stabilizer comprises a notch ring arranged on the outer side of the shaft workpiece. Through the arrangement of the auxiliary stabilizer, during turning, cutting force of a cutter to a shaft workpiece can enable the workpiece to vibrate, the four balls abut against and limit the workpiece in different directions, vibration of the workpiece in the circumferential direction and the axial direction can be effectively restrained, in this way, the turning path of the cutter is more stable and accurate, and the machining precision of the workpiece is improved. And the problems of dimensional deviation and surface roughness caused by vibration can be obviously reduced, so that the dimensional precision and the surface quality of shaft workpieces are improved.
Owner:NANTONG HAIRUN MASCH COMPONENTS CO LTD