Production process of ABS valve body material for cars

A production process and valve body technology, which is applied in the production process field of ABS valve body materials for automobiles. Intense shear deformation of the surface of the ingot, etc., to save energy and time, high uniformity, and optimize the alloy composition

Active Publication Date: 2008-10-15
西北铝业有限责任公司
View PDF0 Cites 41 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the optimal ratio of 6061 alloy components and the precise control of trace element components have not been optimized and adjusted, the structure and mechanical properties of the material cannot meet the requirements of aluminum for automotive ABS valve body materials; and from the extrusion process, Most manufacturers in my country use the forward extrusion process when producing aluminum materials. Due to the large friction between the ingot and the extrusion cylinder during forward extrusion, the metal flow is not uniform, which makes the metal deformation uneven, thereby increasing Due to the inhomogeneity of the structure, performance and size of the extruded product, it is difficult to ensure the uniformity of the mechanical properties of the head and tail of the material, and the uniformity of the dimensional accuracy of the head

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Production process of ABS valve body material for cars
  • Production process of ABS valve body material for cars
  • Production process of ABS valve body material for cars

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0039] The complete set of technology of the present invention has been implemented on a complete production line consisting of 45MN double-action reverse extruder, 200T tension leveler and other auxiliary equipment.

[0040] Taking the production of ABS valve body material for automobiles with a specification of 101×43.6mm as an example, the specific steps are as follows:

[0041] The production calculates the amount of aluminum ingots, intermediate alloys, pure metals and aluminum scrap according to the proportioning plan of the chemical composition, and then carries out furnace smelting. The smelting temperature is about 740°C and the smelting time is about 7 hours;

[0042] 6061 alloy chemical composition optimization adjustment data are: Si 0.45~0.50%, Fe 0.30~0.40%, Cu 0.35~0.40%, Mn≤0.15%, Mg 0.95~1.05%, Cr 0.20~0.25%, Zn≤0.20%, Ti ≤0.10%, other impurities are not more than 0.05% individually, and the total is not more than 0.10%, aluminum is the balance; when preparing...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Login to view more

Abstract

The invention provides a production process of the automobile ABS valve body material, which includes the following steps: preparing raw materials, melting, refining and standing, filtering and casting, homogenizing, ingot processing, ingot heating, indirect extruding, on-line water quenching, stretch rolling, artificial aging and finished product inspecting. By adopting the optimized alloy component in combination with indirect extrusion technology and on-line heat treatment technology, particularly the indirect extrusion technology, the inventive production process achieves the high uniformity of material structure, head-and-tail measures and mechanical property, thereby solving the problems of 6061 alloy coarse grain zone and mechanical property, increasing the production yield index, reducing the energy consumption of unit product, obtaining the material of which the mechanical property, metallographic structure, dimensional precision and the surface quality reach the advanced level of foreign similar products, achieving the import substitution of the material and laying the foundation of automobile localization.

Description

technical field [0001] The invention belongs to the technical field of aluminum material processing, and in particular relates to a production process of an ABS valve body material for automobiles. Background technique [0002] With the requirements of energy saving and environmental protection, automobiles are developing towards modernization and light weight, and high oil prices have activated the rapid development of aluminum used in automobiles, and the amount of aluminum materials will increase year by year. The amount of aluminum used in automobiles in my country is far less than that in foreign countries, currently less than half of that in foreign countries. Many key aluminum materials need to be imported. Among them, high-quality and high-precision aluminum materials for ABS valve body materials for automobiles rely on imports from Germany. High-quality and high-precision aluminum materials for ABS valve body materials for automobiles are widely used in automobile o...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B23P17/00C22C21/00C22C1/02C22C21/06B22D7/00B21C23/20B21D3/00C22F1/04
Inventor 李建荣闫维刚周学博魏长传章伟段瑞芬司彦平杨亚平刘金霞曹建明赵文芝侯波赵海滨谢辉周霞
Owner 西北铝业有限责任公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products