The invention relates to the technical field of aluminum
alloy profiles, and discloses a preparation method of an aluminum
alloy profile for a
battery pack structure, which comprises the following steps: step S1, on the basis of
alloy components and high-temperature fluidity characteristics of aluminum alloy, the distribution of
shunting holes of an
extrusion die is designed through
finite element simulation optimization, so that the distribution of the
shunting holes is matched with the section shape of the profile; s2, the optimized mold is used for isothermal
extrusion forming of molten aluminum alloy,
extrusion is conducted under the constant-temperature condition, and a primary profile blank is formed; s3, through differentiated
welding chamber depth design, the flow velocity and the filling uniformity of
metal in all the areas are controlled; and S4, the formed profile is subjected to heat treatment. According to the method, the flow uniformity of
metal in the extrusion process is remarkably improved through the
optimal design of the die flow dividing holes based on
finite element simulation and a fluid dynamic model in combination with
curve fitting of the depth of the differential
welding chamber and the profile section contour.