680results about How to "Improve internal quality" patented technology

The invention relates to the technical field of high-entropy alloys, and specifically discloses a double-arc fuse collaborative additive manufacturing method of a high-entropy alloy. The method is characterized in that raw materials are supplied based on a formula of the high-entropy alloy, wherein the raw materials include an alloy strip and flux core powder; the alloy strip and the flux core powder are prepared into a flux cored welding wire; and then a double-arc fuse collaborative additive manufacturing method is carried out to obtain a part or a blocky alloy as requirement. The method isstable in processes, high in cladding efficiency, high in preparation efficiency, wide in heat input adjusting range, low in cost, convenient to adjust the components of the alloy and the size of crystal grains; in addition, the method is applicable to manufacturing of massive high-entropy alloys as well as precise high-entropy alloy parts.

The invention discloses a method for increasing the flaw detection yield of a continuous casting sheet head billet and a tail billet. The flaw detection yield of the head billet and the tail billet is increased by improving internal quality of casting billets in the casting process and after the casting stopping process and optimizing technological operation. According to the method, through technological optimization and control under the unstable state condition, the internal quality of the head billet and the internal quality of the tail billet are improved, and then the flaw detection yield of steel sheets is increased. The method is suitable for the field of sheet billet continuous casting, and has significant economical value and practical significance in improving the quality of the casting billets under the continuous casting billet unstable state condition, and especially in improving the quality of variety steel and the material yield.

The present invention provides a continuous casting method capable of increasing non-oriented silicon steel medium-thickness continuous cast slab equiaxial crystal rate. It is characterized by that it adopts a medium-thickness slab continuous casting machine, in the continuous casting second cooling zone it adopts a roller electromagnetic stirring equipment. The casting billet size of continuous casting machine is 100-150mmX850-1550mm, pouring speed is 1.5-3.5m/min, the cooling pattern: the narrow edge of crystallizer is 14-25m3/h, the wide edge of crystallizer is 250-290m3/h and second cooling intensity is 1.3-1.8L/kg. The described electromagnetic stirring equipment includes 2-4 pairs of introroller built-in traveling wave magnetic field type electromagnetic stirring devices which are assembled into two groups and mounted.

The invention belongs to an extrusion forming technique of non-ferrous materials. The precise extrusion forming technique of a thin-wall long-tube part blank comprises two procedures, namely, a primary reverse extrusion and a secondary reverse extrusion; the primary reverse extrusion obtains a primarily extruded tube blank (18) by adopting a primary male die (7) and a primary concave die (8) by virtue of a primary backing-out punch (4), the secondary reverse extrusion is carried out by adopting a secondary fixed male die (16), a secondary movable male die (12), a secondary concave die (6) by virtue of a secondary backing-out punch (14); the secondary movable male die (12) is placed into the primarily extruded tube blank (18), the secondary fixed male die (16) moves downward along the secondary movable male die (12) to extrude the primarily extruded tube blank (18), therefore, the secondary reverse extrusion is completed. The thin-wall long-tube part blank produced by adopting the technique of the invention has the advantages that the internal quality, dimensional accuracy and the utilization ratio of materials are greatly improved, and the production efficiency is improved and the production cost is lowered.

The invention relates to a molten aluminum refining degassing and slag-removing device. The molten aluminum refining degassing and slag-removing device comprises a heat insulation furnace and a bracket, wherein the heat insulation furnace is provided with a cover body which is connected with a hoisting plate by a connection rod; the hoisting plate is connected with the bracket by a hydraulic retractable rod; the lower end of the cover body is connected with an agitating shaft; a driving motor is arranged at the upper end of the cover body; the upper end of the agitating shaft vertically penetrates through the cover body and is connected with the driving motor; the lower end of the agitating shaft is arranged in the heat insulation furnace and is further connected with a graphite rotor; an air vent is formed in the surface of the graphite rotor; the agitating shaft is a hollow shaft and is internally provided with an air ventilation pipeline; one end of the air ventilation pipeline stretches out of the agitating shaft to be connected with a nitrogen generator; the other end of the air ventilation pipeline is communicated with the air vent of the graphite rotor. According to the molten aluminum refining degassing and slag-removing device, hydrogen and non-metal impurities in molten aluminum can be removed and the molten aluminum is purified; scrap caused by needle holes and the non-metal impurities after the molten aluminum is cast into a casting is reduced; the inner quality of the casting is improved greatly and the market competitiveness of products is improved.

The invention belongs to the technical field of composite manufacturing and relates to a co-curing forming technological method of a variable-curvature composite stiffened wall plate. The co-curing forming technological method of the variable-curvature composite stiffened wall plate comprises the following steps of manufacturing a flexible long purlin core mold, conducting laying and pasting on a composite wall plate skin and a long purlin, assembling a long purlin green body and the skin and conducting packaging and curing formation. According to the co-curing forming technological method of the variable-curvature composite stiffened wall plate, the flexible long purlin core mold is used as the forming core mold, the flexibility of rubber and the rigidity, low density and other features of a fiber composite are combined, the composite flexible long purlin core mold is used for replacing a metal core mold and formed into a continuous structure, the rigidity of the core mold is controlled by adjusting the ratio of rubber in the flexible long purlin core mold, the long purlin green body with the composite part is laid and pasted to a laying and pasting mold, then the long purlin green body is transferred to a flexible long purlin mold, the long purlin is located to a skin blank through a long purlin locating clamping plate, the co-curing technological method is adopted to manufacture the stiffened wall plate of a variable-curvature structure, and during operation, the stiffened wall plate of the variable-curvature structure is easy to attach to a technology piece and is not influenced by curvature and shape.

The invention discloses a cold isostatic compaction mould for multi-channel filter elements and a method for producing multi-channel filter elements made of intermetallic compounds by using the mould. The mould comprises an external rubber sleeve and a plurality of core rods, wherein the two ends of the external rubber sleeve are sealed, and the core rods are axially inserted and fixed in the external rubber sleeve from an end of the external rubber sleeve; each core rod is composed of a supporting tube and an internal expanding sleeve sleeved on the supporting tube; and the wall of the supporting tube sleeved with the internal expanding sleeve is provided with a plurality of through holes, at least one end of each core rod is an opening end communicated with the outside of the mould. Because the external rubber sleeve and the internal expanding sleeve extrude powder simultaneously in the process of cold isostatic compaction, the pressure can be evenly applied on the whole internal and external surfaces of a product, so that the density of the product is evener, and the internal quality of the product is higher; and in the process of demoulding, the external rubber sleeve and the internal expanding sleeve are simultaneously separated from the surface of the product, which is more beneficial for demoulding. The mould disclosed by the invention is applicable for the forming of various materials such as ceramic powder, metal powder or intermetallic compound materials. By using the method disclosed by the invention, multi-channel filter elements made of intermetallic compoundscan manufacture by cold isostatic compaction.

The invention discloses a smelting method for low-carbon low-silicon wire-welding steel. The process flow of the smelting method comprises the following procedures: pretreatment and desulphurization of molten iron; treatment in a converter; LF refining; and continuous casting of small square billet with a size of 150 mm * 150 mm. With the smelting method, carbon content is stably controlled to be less than or equal to 0.08%; silicon content is stably controlled to be less than or equal to 0.027%; total oxygen content is no more than 0.0040%; the problem of nozzle clogging is overcome; and surface and internal quality of a casting blank is greatly improved. The process flow of the smelting method is simple and has low cost; and equipment used in the smelting method is conventional production equipment for iron and steel manufacture, is simple to operate, has good versatility and saves energy.

The invention discloses a composite material wing integral molding technology method and a composite material wing integral molding tool. A metal female mold and a silicon rubber male mold are assisted in molding. The composite material wing integral molding technology method comprises the following steps: firstly, manufacturing the female mold, and manufacturing a male mold by utilizing the female mold; cleaning a demolding agent sprayed on the upper and lower molded surfaces of the female mold; paving upper and lower wing panels of the composite material wing respectively on the upper and lower molded surfaces of the female mold; arranging the male mold and the wing front edge part on the lower wing panel of the wing; folding the upper mold and the lower mold of the female mold; putting the folded female mold and male mold and a composite material wing product into a hot pressing tank, and curing; demolding after curing, and trimming to obtain the composite material wing. Therefore, the composite material wing with relatively small size is molded integrally, the integral weight of the composite material wing is reduced, and the structure intensity of the composite material wing is improved. The integrally molded composite material wing is good in interior quality, the size of the external wing type molded surface is accurate, meanwhile the thickness of a paving layer of the composite material wing product can be strictly controlled, and the integral molding quality of the composite material wing is stable and reliable.

The invention discloses a high-alkalinity mould flux used for niobium/vanadium/titanium-containing low alloy wide and heavy plate blanks and a manufacturing method thereof. The high-alkalinity mould flux is made from the following raw materials in percentage by weight: 35 to 45 percent of pre-melting materials, 11 to 14 percent of fluorite, 28 to 30 percent of wollastonite, 3 to 6 percent of flint clay, 3 to 6 percent of limestone, 2 to 4 percent of sodium carbonate, 1 to 3 percent of lithium carbonate, 1 to 3 percent of manganese carbonate, 2 to 4 percent of magnesium oxide, 2 to 4 percent of carbon black, 4 to 7 percent of graphite and 1 to 3 percent of binders. The mould flux has a good capability of absorbing Al (s), V, Ti, Nb and other metals and metal oxides or carbides thereof and nitride inclusions in molten steel, and remains unchanged after molten steel purification. Therefore, not only are the performances of the mould flux stable, but also the internal quality of casting blanks is improved.

The invention relates to a method for improving center segregation of an extra thick slab with a thickness of 400mm, and belongs to the technical field of continuous casting of steelmaking. Degree of the center segregation of the extra thick slab with the thickness of 400mm is improved by a dynamic soft reduction technology, so that rating of the center segregation is free from above C2.0 so as to improve the inner quality of the extra thick slab. The specific steps are as follows: determining an optimal reduction position and an optimal rolling reduction: after determining the optimal reduction position, testing different rolling reductions in the reduction area: 5-6mm and 6-8mm and applying a certain rolling reduction of 0-0.5mm to a solid phase area; and combining lower power rating and C, S segregation ratios to determine the optimal rolling reduction.

The invention discloses a manufacturing method of a super-thick steel plate (thickness is 60 millimeters) and belongs to the steel plate production field of metallurgical industry. The manufacturing method of the super-thick steel plate comprises the following steps: firstly, sending a plate blank which is heated to a certain temperature and removed an oxide scale to cooling space to conduct forced cooling, surface temperature cooling a phase transition temperature of the super-thick plate material above Ar 1, then by short time temperature returning, the surface temperature rising to the range between 780 DEG C and 880 DEG C, and sending the plate bland to a rolling mill to roll as soon as possible; when the surface temperature of the plate blank being higher than 880 DEG C, needing to conduct the forced cooling again, and then conducting the subsequent rolling. A cooling-temperature returning-rolling process can be repeated for many times if needed till rolling to the needed thickness of the super-thick steel plate. The manufacturing method of a super-thick steel plate can increase dependent variable of the central area by increasing temperature difference between a surface layer and the central area and has the advantages of being beneficial to refining central organization and improving impact toughness, beneficial to removing center porosity of the super-thick plate, and capable of reducing double strand shape on lateral sides of the super-thick plates. The manufacturing method of a super-thick steel plate further has the advantages of being saving in investment, and flexible to operate.

The invention discloses a preparation method for double roller thin strips of a clad plate strip. A pair of pinch rollers and a pair of positioning rollers are arranged above and below two crystallization rollers rotating oppositely, namely double rollers, wherein a flow distribution device is also arranged above the double rollers; an outlet of the flow distribution device corresponds to a clearance formed between the double rollers; an intermediate plate strip enters a part between the double rollers through the rotating pinch rollers and then enters a part between the positioning rollers below the double rollers; molten metal to be clad is poured in the flow distribution device positioned above the crystallization rollers; the melting point of the molten metal is lower than that of the intermediate plate strip; the molten metal fills the clearance formed by the two crystallization rollers by virtue of the flow distribution device; molten pools are respectively established on one side or two sides of the intermediate plate strip; the outlet end of the flow distribution device is inserted to a position, which is 10-20mm below the liquid level of the molten pool between the double rollers; by using the cooling action of the crystallization rollers and the intermediate plate strip, the molten metal is quickly solidified; the molten metal and the surface of the intermediate plate strip act together at the occluded position of the two crystallization rollers; molten metal solidifying layers are formed on one side face or two side faces of the intermediate plate strip, so the clad plate strip is formed.

The invention belongs to the technical field of resin group composite material liquid moulding manufacture, and relates to a composite material vacuum bag forming method. According to the composite material vacuum bag forming method provided by the invention, a multilayer metal fiber mesh grid can be used as a rigid resin flow distributor, and technologic advantages such as resin film impregnation molding (RFI), vacuum auxiliary resin impregnation molding (VARI) and vacuum bag autoclave molding (Autoclave) are combined; the composite material vacuum bag forming method can be used for effectively promoting resin to flow along the thickness direction of a fiber perform body so as to guarantee the structural support of the preform body, and overcoming the disadvantages that a large-area composite material liquid moulding workpiece brought by the flexible distributor is low in superficial dimension precision and poor in thickness uniformity at present; and the moulding efficiency and dimensional accuracy of the composite material workpiece are improved, and a more rapid, more flexible and low-cost liquid molding technical scheme for manufacturing a high-performance composite material structure piece is provided.

The invention provides a method for calibrating sector sections of a slab continuous casting machine online, and belongs to the technical field of roll gap calibration methods of continuous casting machines. The method is used for calibrating the sector sections of the slab continuous casting machine online. According to the technical scheme, the method includes the steps that (1) two pairs of hydraulic cylinders at an inlet and an outlet of each sector section are leveled through gaskets respectively; (2) upper frames of the sector sections are pressed through pressure ranging from 800 kN to 4000 kN; (3) roll gap values of the inlets and the outlets of the sector sections are measured respectively; (4) displacement sensors in the hydraulic cylinders are calibrated according to the actually-measured roll gap values. By means of the method for calibrating the sector sections of the slab continuous casting machine online, the control precision of roll gaps of the continuous casting machine can be increased and reach 0.20 mm. The method can be used for calibrating all the sector sections at the same time, the calibrating efficiency is high, and the operating efficiency of the continuous casting machine can be improved. The hydraulic cylinders of the sector sections, calibrated through the method, of the continuous casting machine bear force uniformly, and the interior quality of casting blanks and the production stability of the continuous casting machine are improved. By means of the method, the labor intensity of workers can be greatly reduced.

The invention provides a molding die and a molding method for composite material pipe fittings. The molding die includes a metal outer mold, a core mold and a connection structure arranged at both ends of the metal outer mold; a through hole is arranged in the middle of the metal outer mold, and the core The mold is arranged in the through hole; the metal outer mold is composed of an upper metal outer mold and a lower metal outer mold; the core mold includes a core material layer and a nylon bag film layer sleeved on the outer surface of the core material layer. Composite material pipe fittings prepared by the molding method of the present invention have lower production cost, higher internal quality, and better product thickness uniformity compared with traditional molding techniques, and can shape pipe fittings of various shapes according to product design drawings.

The invention discloses a spinning forming method for a multi-angle tapered barrel body. The spinning forming method is characterized in that the multi-angle tapered barrel body is subjected to reversely compounded spinning forming, and two sections or multiple sections of the multi-angle tapered barrel body are integrally formed; compared with the conventional technological methods of part welding, machining and assembly welding forming, the spinning forming method has the advantages that processing efficiency is greatly improved, processing cost is greatly reduced, roundness requirements are met, and processing efficiency is effectively improved; and straight-side defects formed at longitudinal welding seam butt-joint parts of part welding forming are eliminated, and the problem that inner-profile circumferential welding seams at circumferential butt-joint welding seams are liable to sink is also eliminated, so that the integral processing precision, the appearance quality and the inner quality of the multi-angle tapered barrel body are effectively improved.

The invention discloses a specific crystallizer casting powder for sulphur free-cutting steel and production method thereof, mass percents of chemical components thereof are as follows: 29-35% of CaO, 25-30% of Sio2, 2-5% of MgO, 3-5% of Al2O3, 2-6% of Fe2O3, 5-11% of NaO?, 0-2% of Li2O, 5-9% of CaF2?, 0-5% of MnO, 0.5-2.0% of Al grey, 0-2% of B2O3, 5-11% of solid carbon, and allowance is building material adhesive and water. The sulphur free-cutting steel has low high-temperature strength and high crack sensitivity, and the casting powder should have properly high basicity. Basicity of a slag is improved, so that diffusion velocity is accelerated, and absorption of impurities in molten steel is benefited. So, improvement of basicity is an effective means for improving absorption of the impurities and control of surface longitudinal crack.

The invention relates to steel for a low-temperature and high-pressure pipeline connector and a manufacturing method of a continuous casting round billet thereof. The steel for the low-temperature and high-pressure pipeline connector disclosed by the invention comprises the following components by weight percent: 0.12-0.16% of C, 0.15-0.30% of Si, 1.20-1.45% of Mn, P not more than 0.025%, S not more than 0.015%, 0.15-0.25% of Cr, 0.04-0.10% of V, 0.02-0.05% of Nb, 0.015-0.040% of Alt, H not more than 2.0*10<-4>%, 120*10<-4>% to 260*10<-4>% of N, T.O not more than 15*10<-4>%, and the balance being Fe and inevitable impurities. The steel for the low-temperature and high-pressure pipeline connector provided by the invention has the advantages that the cleanliness is high, components are stable, the welding property is excellent, the strength, the tenacity and the low-temperature impact tenacity are high, and the like.