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1997results about How to "Reduce splash" patented technology

High-carbon high-chromium high-niobium cast iron self-protecting flux-cored wire

The invention provides a high-carbon high-chromium high-niobium cast iron self-protection flux-cored wire. The flux-cored wire has a steel belt as an outer skin. The flux core comprises the following components in weight percentage: 10 to 30 percent of ferroniobium, 20 to 30 percent of high carbon ferrochrome, 0.1 to 3 percent of V, 0.2 to 3 percent of W, 0.6 to 0.8 percent of ferromanganese, 0.2 to 0.8 percent of 75 ferrosilicon, 20 to 30 percent of chromium carbide, 5 to 12 percent of graphite, 1 to 10 percent of aluminum-magnesium alloy, 1 to 5 percent of silicon carbide and 1 to 3 percent of ferroboron; and the percentage of a counter weight is between 46 and 54 percent. The high-carbon high-chromium high-niobium cast iron self-protection flux-cored wire has the advantages of high hardness, good wear resistance, good oxidation resistance and strong shock resistance, and is widely applied to grinding rolls and grinding disks of coal grinding machines in thermal power plants and cement plants, material charging equipment in blast furnaces(material charging slots, receiving cones, material storage areas and sieve plates), slag vertical mills, hammer heads and rollers of crushers and sintering equipment workpieces in steel plants.
Owner:CENT RES INST OF BUILDING & CONSTR CO LTD MCC GRP

Moderate and high strength large-thickness component electromagnetic controlling narrow gap or ultra-narrow gap pulse efflux molten electrode gas-shield welding method and equipment

The invention relates to a gas shielded welding method and device of a narrow gap or a super-narrow gap impulse jet current consumable electrode controlled by electromagnetic of the heavy section part with middle and high strength. The invention uses a magnetic coil (3) to provide excitation current processed by an excitation source, which can generate an extra magnetic field. Under the conditions of narrow gap or super-narrow gap, high feed rate, fused drop spray transfer and impulse welding current, the process of the gas shielded welding of the rotating jet current consumable electrode with high-melting frequency pulse that is controlled by the electromagnetic for the heavy section part with middle and high strength can be realized. The device of the invention comprises the excitation source, excitation equipment, auxiliary equipment and a water cooling system. The excitation equipment is the magnetic coil (3) with or without a conducting core (5). The excitation equipment is fixed on a welding burner (6), which is positioned above a work piece (9). The excitation current provided by the excitation source (10) produces stationary or time-varying electromagnetic mixing magnetic field that has the combination control over the processes of arc welding, wire burn-off, drop transfer, melting bath flow and welding line coagulation, which finally forms the welding line of good quality.
Owner:CHONGQING UNIV

Method for utilizing iron containing metallurgical dust

The invention relates to a method for utilizing iron containing metallurgical dust, which comprises that: steel-making sludge, metallurgical dust-removing powder and iron scale are mixed; the mixed raw materials are sent into a rotary kiln and dried, and the drying temperature is determined according to moisture content of the raw materials and controlled to be between 300 and 500 DEG C; the dried materials are cooled by a cooler, the cooled materials are added with 5 to 10 percent of caking agent by weight, and the material and the caking agent are fully stirred evenly by a wheel-rolling mixer; and finally, the mixture is pressed into cooled agglomerated pellet products by a twin-roller machine, the pressure of the twin-roller machine is more than or equal to 500 Kg/cm<2>, and the cooled agglomerated pellet products are prepared into finished products after separation by a vibration sieve. The method has the advantages of low production energy consumption, high product strength, low moisture content and good quality, and can realize full effective utilization of resources; and the finished products of cooled agglomerated pellets can be directly used as a cooling agent and a slag former in steel making, can improve smelting effect and achieve functions of cooling and slag forming, and can be also used for blast furnace process.
Owner:SHAOGUAN QUJIANG SHENGDA EQUIP & MATERIALS

High-strength and high-tenacity gas shielded welding wire

The invention discloses a high-strength and high-tenacity gas shielded welding wire. The welding wire comprises the following chemical composition in percentage by mass: 0.02 to 0.12 percent of carbon (C), 1.20 to 2.10 percent of manganese (Mn), 0.20 to 1.00 percent of silicon (Si), less than or equal to 0.010 percent of sulfur (S), less than or equal to 0.015 percent of phosphorus (P), 2.00 to 3.50 percent of nickel (Ni), 0.20 to 0.80 percent of molybdenum (Mo), 0.20 to 0.30 percent of titanium (Ti), 0.60 to 1.20 percent of chromium (Cr), less than or equal to 0.05 percent of vanadium (V), 0.005 to 0.010 percent of boron (B), less than or equal to 0.015 percent of aluminum (Al), less than or equal to 0.35 percent of copper (Cu) and the balance of iron (Fe). The welding wire is used for welding steels of a strength grade of between 850 and 950MPa; and under the protection of a mixed gas (80 percent of argon (Ar) and 20 percent of carbon dioxide (CO2)), the weld metal tensile strength of the welding wire is more than or equal to 850MPa, the yield strength is more than or equal to 720MPa, the elongation is more than or equal to 22 percent, and the low-temperature impact toughness Akv is more than or equal to 181J at the temperature of -30 DEG C, or more than or equal to 175J at the temperature of -40 DEG C, or more than or equal to 162J at the temperature of -50 DEG C.
Owner:CHENGDU XINDAYANG WELDING MATERIAL

Multifunctional digitized welding machine

The invention relates to a multifunctional digitized welding machine, which comprises a full-bridge type inversion main circuit, a control circuit and a soft switch PWM (Pulse-Width Modulation) driving circuit, wherein the full-bridge type inversion main circuit is composed of an IGBT (Insulated Gate Bipolar Translator); the soft switch PWM driving circuit of a symmetric carrier is based on a CPLD (Complex Programmable Logic Device) or FPGA (Field Programmable Gate Array); the inversion main circuit comprises a rectifying filtering module, an IGBT full-bridge inversion module, a main transformer and a secondary rectifying filtering module; the control circuit comprises a DSP (Digital Signal Processor) control processor, a manual idle-dropping circuit, a regulating, detecting and sampling circuit for a feedback current and voltage signal outputted by the welding machine, a collecting and setting circuit for a feeding speed and given voltage of the welding machine, a display circuit for an interface and parameter of an external keyboard and a communication circuit connected to a PC (Personal Computer); the regulating, detecting and sampling circuit for the feedback current and voltage signal outputted by the welding machine comprises a Hall voltage sensor for detecting a feedback arc voltage outputted by the welding machine and a Hall current sensor for detecting an output current of the welding machine; and the collecting and setting circuit for the feeding speed and given voltage of the welding machine comprises a collecting circuit for a given voltage and given current, namely the feeding speed, on a panel of a feeder.
Owner:PANDA ELECTRONICS GROUP +2

Multifunctional assistant plating additive for hot dip plating process, preparation and use method thereof

The invention relates to a multifunctional plating assisting additive for a hot dipping metallization process and a preparation and application method thereof, and belongs to the metal material anticorrosive technical field for providing multiple plating assisting efficacy. The technical proposal of the invention comprises that: a plurality of cations or an amphoteric surfactant ( an equivalent concentration of a quaternary ammonium group is between 0.1 and 2 mol/L) and nonionics (an equivalent concentration of a polyoxyethylene group is between 0.5 and 5 mol/L) are dissolved in deionized water. The method can improve the wetting quality between a liquid-state metal and a workpiece, and the adhesive uniformity and continuity of the plating assisting additive, reduces the drying time, prevents the liquid-state metal from falling and splashing, shortens the dipping and plating time, saves raw materials, improves a residue form, reduces an ash content, increases an ash discharge speed, isolates air, stops oxidation, disperses residual dirt and is suitable for a plurality of processes of hot galvanizing, hot plating zinc-aluminum alloy, hot plating aluminum, etc. The preparation steps comprise dissolution, cubage determination, cooling, keeping stand and filling; when the multifunctional plating assisting additive is used, the multifunctional plating assisting additive is directly added into a plating assisting additive solution and is evenly stirred.
Owner:JIANGSU FEITUO INTERFACE ENG TECH CO LTD

Metal powder-cored type nitrogen austenite stainless steel flux-cored wire and method for manufacturing same

The invention relates to a metal powder-cored type nitrogen austenite stainless steel flux-cored wire and a method for manufacturing the same. The metal powder-cored type nitrogen austenite stainless steel flux-cored wire comprise a carbon steel cored shell and powder filled in the shell, and is characterized in that the powder comprises, by weight, from 35% to 45% of metal chromium, from 15% to 25% of nickel powder, from 3% to 6% of ferrochromium nitride, from 10% to 15% of silicon-magnesium alloy, from 2% to 8% of molybdenum powder, from 0.5% to 2.5% of ferrotitanium powder, from 0.5% to 1% of potassium carbonate arc stabilizers, from 0.5% to 1% of aluminum-magnesium powder, from 0.5% to 1% of bismuth oxide, from 0.3% to 0.5% of sodium oxide, from 0.01% to 0.1% of rare-earth cerium and from 1% to 10% of iron powder, and the weight of the powder ranges from 40% to 50% of the total weight of the wire. Compared with the prior art, the metal powder-cored type nitrogen austenite stainless steel flux-cored wire has the advantages that weld metal has excellent mechanical properties such as good toughness and high strength after the wire is applied to welding high-nitrogen steel, and a corrosion resistant effect is good.
Owner:北方材料科学与工程研究院有限公司 +2

Steel meshwork automatic welding device and production technology thereof

The invention belongs to the technical field of mechanical-electrical integration and particularly relates to a steel meshwork automatic welding device and production technology thereof. The device of the invention comprises a gantry pressure welding frame, a numerical control pressure welder, a pressurizing mechanism, a resistance welding transformer, an electric control cabinet, a resistance welding controller, a trolley track, a mould base trolley, a step trolley, a demountable welding fixture and a servo drive device, wherein the mould base trolley contains a mould base cross beam, a mould base left end beam, a mould base right end beam, mould base trolley wheels, a left lateral overturning and positioning frame, a right lateral overturning and positioning frame, a left lateral overturning cylinder, a right lateral overturning cylinder, positioning frame pins, an upper positioning block, a lower positioning block, a mould base front end beam, a mould base back end beam, a front lateral overturning positioning frame, a back lateral overturning positioning frame, a front lateral overturning cylinder, a back lateral overturning cylinder, and positioning frame pins. The device of the invention and the welding technology thereof have high degree of automation, higher work efficiency, good consistency of the product and high quality of the product; and the device and technology are especially suitable for the engineering with short construction time and high demand on the construction period.
Owner:EAST STEEL STRUCTURE BRIDGE
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