The process comprises the following steps: S1, crack detection: scanning the surface of a
casting blank by adopting an
infrared thermal imager, setting a
temperature difference threshold value to be greater than or equal to 10 DEG C so as to identify the crack, generating a three-dimensional thermal field
distribution diagram, and marking the depth, length and distribution density of the crack; s2,
laser micro-melting repair is conducted, specifically, a mechanical arm is adopted to control a
laser head, and according to path planning,
spiral scanning or a Z-shaped track is adopted to conduct remelting on a crack area according to set parameters; s3, post-treatment and quality inspection are conducted, specifically, a repairing area is air-cooled to 200 DEG C or below, and
residual stress accumulation is avoided; and then ultrasonic flaw detection and metallographic detection are conducted, the crack
elimination rate and the structure uniformity are verified, it is ensured that the crack
elimination rate is larger than or equal to 98%, and the depth of a
heat affected zone is smaller than or equal to 0.2 mm. Subcutaneous cracks are accurately positioned through the
thermal infrared imager, micro-area remelting is carried out on a defect area in combination with the movable
optical fiber laser head, the cracks can be efficiently eliminated, meanwhile, the original structure performance of a
casting blank is kept, and the yield of the
continuous casting blank is remarkably increased.