32results about How to "Small heat affected zone" patented technology

The application discloses an ultra-long thin steel strip high-speed laser wire filling welding and on-line intelligent detection device and detection method, and belongs to the field of laser welding equipment. The device solves the problems of low weld seam tracking precision, unstable penetration, difficult defect early warning, non-closed loop quality verification, and non-traceable data of the ultra-long thin steel strip. A double-beam laser wire filling welding unit adopts a front high-power laser to realize high-speed deep penetration, and a rear swing laser to melt the welding wire and stir the molten pool. The two lasers work together in the molten pool. An on-line intelligent detection unit of the molten pool synchronously collects the crater shape, the molten pool appearance and the temperature field through a high-speed camera and an infrared thermal imaging system. A deep learning control unit establishes a defect correlation model based on the characteristics of the molten pool, and marks the suspected defect position in real time. An X-ray verification unit after welding automatically scans and verifies the marked area. The application realizes the high-speed, low-deformation and high-reliability continuous automatic welding production of the ultra-long thin steel strip with a length of greater than or equal to 50 m and a thickness of 1-6 mm.

A kind of metal pipe fitting electromagnetic forming device and method based on laser heating, with positioning system including positioner, first guide rail, first numerical control moving platform, for accurately positioning metal pipe fitting and mold coordinates;Conveying system includes second guide rail, numerical control moving platform, motor, for realizing the rotation and movement of metal pipe fitting;Heating system includes laser heating device, temperature detector;Electromagnetic forming system includes spiral tube coil, mold, capacitor, DC power supply and control switch;Its characterized in that, motor, fixture, metal pipe fitting, mold, spiral tube coil are horizontally distributed on the same axis, metal pipe fitting can be rotated with the help of motor, and can be moved in the gap between spiral tube coil and mold with the aid of conveying system.The present application can realize uniform heating when metal pipe fitting electromagnetic warm forming, greatly improve heating efficiency, reduce heat affected zone, and improve the position accuracy of metal pipe fitting local microstructure electromagnetic forming.

The present application relates to battery terminal component manufacturing technology field, especially relates to a kind of welding line and welding method of full-automatic wiring terminal, including vibration arrangement mechanism, transfer mechanism, rotary disc fixture mechanism and welding mechanism, utilize the mutual cooperation of vibration arrangement mechanism, transfer mechanism, rotary disc fixture mechanism and welding mechanism, with vibration arrangement feeding, transfer transplant, rotary intermittent indexing clamping, mid-frequency induction heating, automatic wire feeding fusion welding, automatic unloading and discharging each process integration, replace traditional manual sorting, single positioning, manual welding, manual unloading operation mode, realize wiring terminal from messy bulk to finished product welding complete full-process unmanned automation operation, production line coherence is strong, process link is closely, substantially reduce manual intervention.

The invention relates to a manufacturing method of a split flexible gear, which is applied to the field of welding and comprises the following steps: respectively manufacturing a cup body and a flange plate; putting the cup body and the flange plate into cleaning equipment, and performing surface treatment on the cup body and the flange plate; the cup body is assembled on the flange plate to form a workpiece; a brazing filler metal and a stop-off agent are placed on the lap joint face between the cup body and the flange plate; the whole workpiece is put into a vacuum brazing furnace, and a vacuum system is started to vacuumize the interior of the vacuum brazing furnace; and the temperature in the vacuum brazing furnace is increased to the target brazing temperature. The mode of integrally machining the flexible gear through a complex deep-cavity thin-wall part in the prior art is optimized and decomposed into two relatively simple parts to be welded and machined, the production process is optimized and shortened while raw materials are saved, a heat affected zone can be greatly reduced through vacuum brazing, and the production quality and the production efficiency of the flexible gear are improved.

This invention relates to an electron beam welding method for ZL114A / ZL270 dissimilar aluminum alloy materials, belonging to the field of electron beam welding technology. It addresses one of the problems encountered in existing electron beam welding methods for ZL114A / ZL270, namely, the presence of obvious cracks, incomplete fusion, and excessive internal porosity within the weld seam. The electron beam welding method of this invention includes: tack welding of assembled ZL114A and ZL270 alloy test plates; welding using a dual electron beam synchronous welding method with one electron beam preheating the weld seam first, followed by the other electron beam for the final welding; during the final welding process, the center of the electron beam spot is shifted from the butt joint of the test plates towards the ZL270 alloy plate side.

The invention relates to the technical field of temperature and pressure monitoring cable splicing, and provides an SAGD lifting operation temperature and pressure monitoring cable rapid splicing cold welding method which comprises the following steps: S1, preparation work; s2, point solidification is carried out; s3, welding is conducted; s4, post-welding treatment is carried out; s5, a welding seam is inspected; according to the method, a stable and uniform welding foundation can be provided for subsequent argon tungsten-arc welding filling and capping through cold welding bottoming, and the overall welding quality can be improved; argon tungsten-arc welding which has the advantages of being concentrated in heat, narrow in weldment heat affected zone, small in welding deformation and high in welding quality is selected for seam filling so as to ensure the sealing performance, and then argon tungsten-arc welding is used for covering so as to ensure the attractiveness and the protection effect of welding seams; the method is suitable for high-temperature underground operation of SAGD, fireflooding, electric heating wells and the like due to simple and convenient operation and good sealing performance and corrosion resistance, and the use requirements in different environments are met.

The utility model relates to a kind of differential and vehicle, its shell is fixedly connected by welding with main reduction gear, shell is constituted by two half shells and is respectively installed in the axial both sides end surface of main reduction gear. Fixed part for and half shell welding is equipped on the axial both sides end surface of main reduction gear, and positioning part spaced apart from fixed part welding area in radial direction is also equipped, and positioning part supports half shell when welding. The technical scheme will positioning part and welding area be spaced apart, avoid the influence of positioning accuracy by heat distortion generated in welding process, can effectively improve the assembly accuracy and overall performance of differential, ensure the reliable operation of differential.

The invention discloses a sensor part heat treatment cutting device which comprises a supporting frame, a heating box, a heating pipe, a controller and a cutting unit, the bottom of the heating box is fixedly installed on the top of the supporting frame, and a pipe base of the heating pipe is fixedly installed on the inner wall of the heating box; and the bottom of the controller is fixedly mounted at the top of the heating box. When the metal part is heated through the heating box, the sensor part can be heated to a preset heat treatment temperature, so that the internal stress of the metal material is released; a subsequent laser cutting head is performed after local heating, so that material deformation and stress release in the cutting process are minimized; in the laser cutting process, due to the fact that metal is in a high-temperature state, the hardness of materials is low, stress during cutting is more uniform, and deformation is reduced, heat affected zones can be reduced as much as possible through efficient heating of the heating box and precise control of the laser cutting head, and therefore the overall strength and precision of parts are improved.

The application discloses a micro high-precision perovskite erasable circular polarization patterning device and a preparation method thereof. The micro high-precision perovskite erasable circular polarization patterning device comprises, from top to bottom, the following structures: a cholesteric liquid crystal layer, a transparent separation layer, a light-emitting pattern layer and a substrate. The micro high-precision perovskite erasable circular polarization patterning device utilizes the ultra-high peak intensity of femtosecond laser and the digital processing characteristics of a laser direct writing system to realize high-precision micro patterning in a specified area of a perovskite thin film, and the pattern is only visible in fluorescence, and the pattern disappears after heat treatment; meanwhile, the device has high precision and excellent fluorescence characteristics, and has wide application prospects in the fields of information encryption, optical switches and multiple anti-counterfeiting.

The application discloses an aluminum alloy box unequal-thickness butt joint friction stir welding method, which comprises the following steps: process placing of an upper panel of an aluminum alloy box, increasing a friction stir welding arc receiving plate area; cleaning the left panel, the right panel and the upper panel of the aluminum alloy box, adopting mechanical polishing and cleaning; positioning and assembling the left panel, the right panel and the upper panel on a tool, controlling the assembly gap and the misalignment to be not greater than 0.5 mm; setting the parameters of the friction stir welding, and welding the weld joints between the left panel and the upper panel and between the right panel and the upper panel. The aluminum alloy box unequal-thickness butt joint friction stir welding method utilizes the advantages of the friction stir welding to improve the welding deformation, improves the welding quality and improves the production efficiency.

The invention belongs to the technical field of pressure measurement. The dynamic pressure sensor resistant to the temperature of 850 DEG C and excellent in temperature stability comprises a closed inner cavity defined by an upper shell, a middle shell, a lower shell and a diaphragm, and a piezoelectric sensitive assembly arranged on the inner side of the diaphragm. The piezoelectric sensitive assembly comprises an upper crystal group and a lower crystal group which are composed of high-temperature piezoelectric crystals, a mass block in the middle and thermal expansion matching ceramic chips at the two ends, and is axially pre-tightened through a bolt and nut assembly. The upper and lower crystal groups are output in parallel with opposite polarities to realize active acceleration compensation; the thermal expansion matching ceramic chip is made of YBP series ceramic, so that high-temperature thermal stress is effectively relieved; all metal pieces are made of 316L stainless steel and are sealed through laser welding, internal signals penetrate through the aluminum oxide ceramic tube through the electrode plates and the nickel wires to be led to the signal output contact pin, the sensor is provided with an active acceleration compensation and thermal expansion matching structure, and high-stability and high-sensitivity dynamic pressure measurement under the high-temperature severe environment is achieved.

The invention discloses a laser friction hybrid welding system and a laser friction hybrid welding process, and belongs to the field of welding. According to the technical scheme, the laser friction hybrid welding system comprises a laser module and a feeding module, the feeding module comprises a first feeding assembly and a second feeding assembly, the first feeding assembly comprises a first main shaft device, and the output end of the first main shaft device is connected with a first clamping device; the second feeding assembly comprises a second main shaft device and a linear driving device, the driving end of the linear driving device is connected with the second main shaft device, the output end of the second main shaft device is connected with a second clamping device, and the first clamping device directly faces the second clamping device; the laser module comprises a laser head, and the laser head is located above the position between the first clamping device and the second clamping device. According to the scheme, friction welding and laser welding are conducted synchronously, welding heat is guaranteed, workpieces are fully welded, meanwhile, due to the fact that the workpieces are heated through laser after abutting, the stability of the shapes of the workpieces is guaranteed, and the problems of flash and the like are solved.

The invention discloses an optical fiber beam combiner structure based on a single-mode optical fiber and a metasurface and a preparation method of the optical fiber beam combiner structure, belongs to the field of optical fiber beam combiners, and maximizes the output optical power of the beam combiner structure through structural cooperation among the single-mode optical fiber, a coreless optical fiber and a micropore area of the single-mode optical fiber with the punched side face. The beam combiner mainly comprises a beam combiner structure, the beam combiner structure comprises a single-mode optical fiber and a single-mode optical fiber with a punched side face, the end portion of the single-mode optical fiber is a coreless optical fiber, the coreless optical fiber is subjected to beveling processing, the single-mode optical fiber with the punched side face is provided with a micropore, the micropore is provided with a metasurface made of a silicon substrate, and the metasurface is made of a silicon substrate. And the diagonal plane at the coreless optical fiber faces the micropore area of the side-punched single-mode optical fiber, so that the output optical power among the micropore areas of the single-mode optical fiber, the coreless optical fiber and the side-punched single-mode optical fiber is maximum, and the single-mode optical fiber and the side-punched single-mode optical fiber are cured. The invention is mainly used for the optical fiber beam combiner.

The invention relates to the technical field of semiconductor welding, and provides a high-frequency induction welding semi-automatic brazing tool and a using method thereof.The high-frequency induction welding semi-automatic brazing tool comprises a frame, a positioning and clamping mechanism and a welding mechanism, a workbench is formed on the frame, and a welding station is arranged on the workbench; the positioning and clamping mechanism is movably arranged on the workbench and is movably arranged on the peripheral side of the welding station, and the positioning and clamping mechanism is used for clamping and positioning a workpiece on the welding station; the welding mechanism is arranged on the workbench and located on the peripheral side of the welding station, the welding mechanism comprises a three-axis moving platform and a high-frequency induction welding module, and the high-frequency induction welding module is connected to the tail end of the three-axis moving platform; the three-axis moving platform is used for driving the high-frequency induction welding module to move on the workbench. According to the tool, welding deformation can be prevented, and the product quality and the welding efficiency are effectively improved.

The application provides a tunable pulse train laser and a design method thereof, the laser comprising a pumping light fiber coupling focusing system, a cavity mirror, a laser crystal, a passive Q-switching crystal, an active Q-switching system and a laser output mirror arranged in sequence according to an optical path; the tunable pulse train laser is configured to: in a working state, through the equivalent length control of the passive Q-switching crystal and the modulation control of the active Q-switching system, the number of pulse trains is controlled under the same main frequency, or the same pulse train is output under different main frequencies. The application uses the active Q-switching system and the passive Q-switching crystal in cooperation, uses the active Q-switching and the passive Q-switching in combination to obtain the output of the main frequency plus the pulse train, is favorable for the multiple processing at the same point in the fine machining, and the single pulse energy is constant, thereby providing a pulse train laser scheme which is lower in cost, more ingenious and simple in structure, good in regulation flexibility, and higher in stability and reliability of the laser.

The application discloses a processing method of an elongated spring rod, and specific steps are as follows: ① blanking: preparing blanks and blanking according to the size of each part in the elongated spring rod; ② semi-finishing: semi-finishing the blank of each part to meet the assembly requirement; ③ assembly welding: assembling each part according to the drawing requirement and adopting laser deep penetration welding to perform assembly welding; ④ finishing: finishing the spring rod assembly; ⑤ quenching: performing laser surface quenching on the middle part of the spring rod assembly; and ⑥ final inspection: performing inspection on the spring rod assembly according to the drawing requirement. The application makes the deformation of the elongated spring rod small, shortens the processing period and reduces the production cost. Meanwhile, the application prolongs the service life, improves the processing efficiency and greatly improves the qualified rate of finished products.

The invention discloses a preparation method of a high-temperature self-lubricating coating of a high-strength steel gun barrel piercing plug. The preparation method comprises the following steps: 1) preparing powder; the preparation method comprises the following steps: preparing a FeCoNiCrMn alloy through a ceramic crucible of a vacuum medium-frequency induction furnace, and obtaining FeCoNiCrMn powder through an atomizing nozzle; 2) homogenizing the powder; (3) plasma surfacing is conducted on the surface of the high-strength steel gun barrel piercing plug base material, and a high-strength steel gun barrel piercing plug workpiece with a coating is obtained; and (4) the high-strength steel gun barrel piercing plug workpiece with the coating is installed on high-strength steel gun barrel piercing equipment, the steel pipe blank is heated to 600 + / -1 DEG C, then piercing treatment is conducted on the steel pipe blank under the constant temperature condition of 600 + / -1 DEG C, and the high-temperature self-lubricating coating with the glaze film attached to the surface of the high-strength steel gun barrel piercing plug is obtained. By adopting the scheme provided by the invention, the failure time of the high-strength steel gun barrel piercing plug can be obviously prolonged without using a lubricant and by using the low-cost high-strength steel gun barrel piercing plug, and the service life of the high-strength steel gun barrel piercing plug is prolonged.

The application discloses a curved surface integrated perovskite vehicle-mounted photovoltaic glass and a preparation method thereof. The photovoltaic glass is composed of a curved surface conductive glass, a hole transport layer, a perovskite light absorption layer, an electron transport layer, a transparent back electrode, a wire, a water and oxygen barrier film, a hot melt adhesive film and a cover plate curved surface glass, which are stacked in sequence from top to bottom. The application adopts a full dry method vapor deposition process to directly prepare each functional layer on the curved surface substrate, and completes integrated preparation through wire leading-out, water and oxygen barrier film deposition and laser low-temperature packaging. The application solves the problems of poor curved surface adaptability, easy defects of film layers and insufficient packaging stability of traditional planar photovoltaic components, and each film layer is uniform and dense, and the interface is firmly combined, so that the power generation performance and weather resistance reliability of the device are effectively improved, and the application is suitable for curved surface vehicle-mounted application scenarios such as a sunroof, a side window, a rear windshield and an engine cover of a new energy vehicle.

The application discloses a manufacturing method of a ceramic micro-flow channel carrier for high-power devices and relates to the field of ceramics. The manufacturing method comprises the following steps: after punching a green ceramic sheet, tungsten slurry is used to fill the holes and conductor patterns are printed on the surface of the green ceramic sheet; then, a bottom plate micro-flow channel layer is laminated and a sacrificial material is filled in the micro-flow channel cavities; then, the bonding interface between the cover plate and the bottom plate is subjected to ultraviolet laser roughening treatment; then, two-step isostatic pressing forming treatment is performed; after cutting into a bar, the bar is subjected to glue removal, sintering, hot pressing leveling, grinding, polishing and seed layer deposition; then, exposure development is performed and the line layer is thickened by electroplating; then, secondary photolithography processing is performed on the chip eutectic area to open a window; finally, gold tin evaporation treatment, stripping of the photoresist and cutting are performed, so that the ceramic micro-flow channel carrier for high-power devices is obtained. According to the specific manufacturing process, the mechanical strength, the dielectric property, the heat fatigue resistance and the micro-flow channel pressure resistance are improved while the heat dissipation property is maintained.

The invention discloses an activation and surface protection method for ion implantation SiC, and relates to the technical field of semiconductor manufacturing. Comprising the following steps: performing high-temperature ion implantation on a SiC wafer; pVD carbon film plating is carried out on the SiC wafer after high-temperature ion implantation; performing laser activation annealing on the SiC wafer plated with the carbon film; performing plasma physical etching on the annealed SiC wafer; carrying out sacrificial oxide layer treatment on the SiC wafer subjected to plasma physical etching; and carrying out BOE solution wet etching on the SiC wafer after sacrificial oxide layer treatment to obtain the SiC device. According to the method, through high-temperature ion implantation and laser annealing treatment and by adopting a multi-step carbon film removal process, the ion implantation impurity activation efficiency is remarkably improved, meanwhile, the morphology of the device is guaranteed, and the performance of the device is improved. The method has the advantages of simple process, high activation efficiency, good repeatability and the like, and is suitable for manufacturing SiC-based power semiconductor devices.

The utility model discloses an optical fiber splice closure, which comprises a bottom shell and a surface cover, the surface cover comprises at least one cable inlet and a plurality of wiring holes, the wiring holes are provided with optical fiber connector joints, the surface cover is fixedly arranged on the bottom shell, a metal coil is arranged at the connecting part of the surface cover and the bottom shell, and the bottom shell is provided with a groove. The groove surrounds the side edge of the bottom shell, and the metal coil is arranged in the groove; the metal coil induction heating engineering plastic is added for high-frequency induction welding, the heating speed is extremely high, by adjusting the frequency and the design of the induction coil, the heating area can be accurately controlled, the heat affected zone is reduced, the metal coil increases the welding strength, the welding sealing is better, and the mechanical properties such as the structural strength and the welding rigidity are remarkably improved.

The utility model discloses a detachable locking structure of laser pipe cutting machine relates to laser pipe cutting machine technical field. The utility model discloses a dismounting board, the dismounting board top is provided with first air cylinder, and the first air cylinder output is fixedly connected with the locking plate through first bolt, the dismounting board top is provided with the adjusting assembly, and the adjusting assembly includes the second air cylinder of setting in the dismounting board top, the support of fixed connection in the second air cylinder output through second bolt, and the motor swing joint in one side of the support. The utility model discloses a adjusting assembly realized the horizontal position fine adjustment and rotation positioning of pipe material, solved the problem that traditional locking structure can only radial clamping. Motor drive carousel rotates, and the cooperation of movable block and annular movable slot ensures that pipe material can dynamically adjust angle in the cutting process, optimizes cutting path, reduces the heat influence area, improves cutting accuracy and application scope.

The application discloses a double-pipe liquid accumulator of an air conditioner compressor, which comprises a cylinder body, two gas outlet bends and a gas inlet pipe arranged at one end of the cylinder body, and is characterized in that the one end of the cylinder body is tapered and shrunk, the small-diameter end of the tapered section is provided with a cylindrical neck opening to form a gas inlet port, the other end of the cylinder body is a flat bottom surface which is connected with the round corner of the middle cylinder body, two conical outer bosses are arranged on the flat bottom surface, and a gas outlet port is arranged in the middle of each outer boss; the gas outlet bends and the gas inlet pipe are formed by composite welding of copper pipe sections and iron pipe sections; or the gas outlet bends and the gas inlet pipe are made of iron pipes and are locally plated with copper; compared with the use of copper pipes, the composite welding of the copper pipe sections and the iron pipe sections can greatly reduce the use amount of copper, and the use of copper can also be reduced by making the gas outlet bends and the gas inlet pipe of iron and locally plating copper, only the key parts which need to be welded with the compressor or other components are plated with copper, and the cost is reduced to the maximum extent.

The application provides a manufacturing method of a perovskite battery assembly and the perovskite battery assembly manufactured by the method. The manufacturing method comprises the following steps: setting a lower protective layer on a first charge transport layer and then performing P2 laser etching, and the P2 laser etching is controlled as follows: first, a first laser with high frequency and low power is used to perform first etching; then, a second laser with low frequency and high power is used to perform second etching; and after the lower protective layer and a top electrode are set, a third laser with high frequency and low power is used to perform P3 laser etching. By using the manufacturing method, the heat influence on both sides of the P2 line groove can be effectively reduced, the crater defects can be reduced, the flatness and cleanliness of the P2 line groove can be effectively improved, and the charge transport capacity of the internal interface of the assembly can be enhanced. The P3 line groove formed by the method only etches the top electrode and the two protective layers, does not damage other film layers, avoids the reaction between the perovskite layer and water and oxygen, improves the stability of the assembly, and finally improves the power generation efficiency of the assembly.

This invention discloses a stacking inductor for induction brazing, comprising a hollow copper tube, a fiberglass sleeve, a PTFE insulating sheet, and an inductor base. The hollow copper tube is the core component, fixed end-to-end to the base and wound in the middle to form a ring-shaped heating port with three inner and two outer sections, used to transmit high-frequency current and create a uniform magnetic field. The fiberglass sleeve and PTFE insulating sheet provide electrical insulation and high-temperature resistance. The symmetrical structure of the base ensures stability. This invention achieves rapid workpiece heating through electromagnetic induction, offering advantages such as fast heating, high precision, energy saving, environmental friendliness, and safety and reliability. It is suitable for precision welding processes in the refrigeration industry and related manufacturing fields.

The present application relates to the field of material processing engineering, and particularly relates to a high-energy precise pulse cold welding method for magnesium-steel sheet welding, the principle of which is to use a high-power capacitor as a welding power source, to release a pulse arc with high energy density and concentration between a tungsten electrode and a welding piece in an instant during welding, and to realize the connection of the workpiece. In view of the poor interface metallurgical compatibility existing in the welding of magnesium-steel dissimilar metals, the high-energy precise pulse cold welding method is adopted to precisely control the pulse current, pulse time and pulse interval in the order of ms, to optimize the energy distribution of the joint, to accurately control the interface temperature of the magnesium-steel dissimilar metals, to regulate the characteristics of the intermetallic compounds of the interface, and to obtain a high-quality magnesium-steel fusion-brazing joint. Moreover, the welding device used in the welding method is simple in equipment, convenient in operation, low in welding cost and high in efficiency.