The invention relates to the technical field of
nondestructive testing, and discloses an online rapid
nondestructive testing device and method for
spot welding quality of a
metal film, and the online rapid
nondestructive testing device comprises an
infrared high-speed imaging module, an
eddy current heating and measuring module, a
synchronous control module and a motion compensation module. A micro-distance
optical focusing lens is matched with a high-speed
infrared camera, and a thermal imaging sequence of a
welding spot area is collected at a preset frame frequency. The
eddy current module adopts a composite multi-frequency PCB coil
assembly, a heating coil layer and a measuring coil layer are integrated, the heating coil layer covers multiple rows of
welding spots to achieve area heating, the measuring coil layer corresponds to the
welding spots one to one, and dynamic power adjustment is achieved through a
heating power controller. The
synchronous control module coordinates the sequential relation of
eddy current excitation, detection and
infrared imaging, the motion compensation module corrects welding spot position deviation in real time through
visual positioning, and the
optical focusing precision is ensured. According to the invention, through synchronous acquisition and analysis of multi-
modal data, rapid nondestructive detection of welding defects is realized, and the detection precision and the detection efficiency are improved.