878results about "Glass drawing apparatus" patented technology

A high transmission and low iron glass is provided for use in a solar cell. The glass substrate may be patterned on at least one surface thereof. Antimony (Sb) is used in the glass to improve stability of the solar performance of the glass upon exposure to ultraviolet (UV) radiation and / or sunlight. The combination of low iron content, antimony, and / or the patterning of the glass substrate results in a substrate with high visible transmission and excellent light refracting characteristics.

Apparatus, systems and methods for improving strength of a thin glass member for an electronic device are disclosed. In one embodiment, the glass member can have improved strength by using multi-bath chemical processing. The multi-bath chemical processing allows greater levels of strengthening to be achieved for glass member. In one embodiment, the glass member can pertain to a glass cover for a housing of an electronic device.

A high transmission low iron glass includes antimony, has reduced total alkali content, and increased silica content, and is suitable for use in photovoltaic devices (e.g., solar cells) or the like. A method of making the glass is also provided. In certain example embodiments, the glass composition may be made on a pattern line with a highly positive batch redox.

A high transmission and low iron glass is provided for use in a photovoltaic device such as a solar cell. The glass substrate may be patterned on at least one surface thereof. In certain example embodiments, a combination of lithium oxide, antimony oxide, and salt cake is used in the glass to improve the refining conditions by lowering the melting temperature of the batch, thereby resulting in a quicker seed free time in the manufacturing process.

Isopipes for use in making sheet glass by a fusion process are provided which exhibit reduced sag. The isopipes are composed of a zircon refractory which has a mean creep rate (MCR) at 1180° C. and 250 psi and a 95 percent confidence band (CB) for said mean creep rate such that the CB to MCR ratio is less than 0.5, the MCR and the CB both being determined using a power law model. The zircon refractory can contain titania (TiO2) at a concentration greater than 0.2 wt. % and less than 0.4 wt. %. A concentration of titania in this range causes the zircon refractory to exhibit a lower mean creep rate than zircon refractories previously used to make isopipes. In addition, the variation in mean creep rate is also reduced which reduces the chances that the zircon refractory of a particular isopipe will have an abnormally high creep rate and thus exhibit unacceptable sag prematurely.

Al2O3—Y2O3—ZrO2 / HfO2 ceramics (including glasses, crystalline ceramics, and glass-ceramics) and methods of making the same. Ceramics according to the present invention can be made, formed as, or converted into glass beads, articles (e.g., plates), fibers, particles, and thin coatings. The particles and fibers are useful, for example, as thermal insulation, filler, or reinforcing material in composites (e.g., ceramic, metal, or polymeric matrix composites). The thin coatings can be useful, for example, as protective coatings in applications involving wear, as well as for thermal management. Certain ceramic particles according to the present invention can be are particularly useful as abrasive particles.

The present invention significantly modifies “The Overflow Process”. It includes a method and apparatus for measuring glass flow rate and maintaining a constant glass flow rate. It also embodies design features and methods that support and stress the forming apparatus in a manner such that the deformation that results from thermal creep is corrected, thus minimizing the effect of the thermal creep on the thickness variation of the glass sheet. The present invention also embodies design features that change the process from a single step (combined flow distribution and cooling) to a two step process; step one being flow distribution and step two being cooling.

In a cleaving apparatus (1) for a glass film, an initial crack (10), which is formed at a leading end portion of a preset cleaving line (7) of a glass film (G), is propagated along the preset cleaving line (7) by a thermal stress generated in the glass film (G) through localized heating performed along the preset cleaving line (7) and cooling of a heated region resulting from the localized heating. At this time, a resin sheet (R) having higher flexibility than the glass film (G) is arranged in a cleaving region, and the resin sheet (R) is floated by blowing a gas on a lower surface of the resin sheet (R) by a floating unit (3). Then, a preset cleaving portion of the glass film (G) including the preset cleaving line (7) is lifted and supported while being covered with the floated resin sheet (R) from below, and in this state, the glass film (G) is cleaved.

A method of a drawing a glass ribbon from molten glass sheet via a downdraw process by creating a temperature drop across a thickness of the molten glass flowing over forming surfaces of a forming wedge. The forming wedge includes an electrically conductive material for heating the glass above the root.

A front end for a glass forming operation comprises an open channel and at least one burner. The channel has at least one surface. The surface has at least one hole therein. The burner is oriented in the hole at an acute angle relative to the surface. In another embodiment of the invention, the channel has a top and a pair of sidewalls each having a surface. At least one hole is in at least one of the surfaces. The hole is at an acute angle relative to at least one surface. The burner is an oxygen-fired burner. In yet another embodiment of the invention, the top and sidewalls each have a super structure surface constructed of refractory material. The channel has an upstream end and a downstream end. At least one of the surfaces has a plurality of holes therein. The burners extend at an acute angle relative to at least one surface and in a plane extending between the upstream end and the downstream end and perpendicular to at least one surface. Oxygen-fired burners extend axially through corresponding holes.

Alkali-free glasses are disclosed which can be used to produce substrates for flat panel display devices, e.g., active matrix liquid crystal displays (AMLCDs). The glasses contain iron and tin as fining agents, and preferably are substantially free of arsenic and antimony. In certain embodiments, the glasses are also substantially free of barium. Methods for producing alkali-free glass sheets using a downdraw process (e.g., a fusion process) are also disclosed.

Provided is a cover glass having a down-drawable composition including, in mass percent: 50%-70% SiO2, 5%-20% Al2O3, 6%-20% Na2O, 0%-10% K2O, 0%-10% MgO, above 2%-20% CaO, and 0%-4.8% ZrO2 wherein, (i) 46.5%≦(SiO2−½Al2O3)≦59%, (ii) 0.3<CaO / RO, where RO represents a total mass percent of one or more compounds selected from the group consisting of MgO, CaO, SrO and BaO included in the glass substrate, (iii) SrO+BaO<10%, (iv) 0≦(ZrO2+TiO2) / SiO2)<0.07, and (v) 0≦B2O3 / R12O<0.1, where R12O represents a total mass percent of one or more compounds selected from the group consisting of Li2O, Na2O and K2O included in the glass substrate.

A silicon casting apparatus for producing polycrystal silicon ingot by heating a silicon melt (8) held in a mold (4) from above by a heater (3) and cooling it from below while changing the heat exchange area of a heat exchange region (HE), defined between a pedestal (5) having the mold (4) placed thereon and a bottom cooling member (6), in such a manner as to keep pace with the rise of the solid-liquid interface of the silicon melt (8), thereby causing unidirectional solidification upward along the mold (4); and a method of producing polycrystal silicon ingot using such apparatus. According to this production method, the temperature gradient given to the silicon melt (8) can be maintained at constant by adjusting the heat exchange area, so that polycrystal silicon ingot having good characteristics can be produced with good reproducibility.

A high transmission and low iron glass is provided for use in a solar cell. The glass substrate may be patterned on at least one surface thereof. Antimony (Sb) is used in the glass to improve stability of the solar performance of the glass upon exposure to ultraviolet (UV) radiation and / or sunlight. The combination of low iron content, antimony, and / or the patterning of the glass substrate results in a substrate with high visible transmission and excellent light refracting characteristics.

Methods and apparatus for refining and delivering a supply of molten glass include melting a supply of glass in a melter and discharging a stream of molten glass. A refining section is provided to refine the molten glass discharged by the melter and to deliver the molten glass downstream to a glass forming apparatus. The refining section is mounted for movement into and out of contact with the stream of molten glass to connect and disconnect the glass forming apparatus with the stream of molten glass.

This invention relates to a continuous process for producing a web of thin, chemically hardened glass that can be wound on a roll. The process comprises the steps of (i) drawing glass, containing original alkali ions, to form a web of glass having a thickness equal to or lower than 1.2 mm and having a first and second major surface; (ii) directly after or during said drawing, treating both said surfaces of said web with chemical hardening means during less than two hours, replacing said original alkali ions by alkali ions having a larger radius; and (iii) after treating both said surfaces, winding said web on a core.

Al2O3-Y2O3-ZrO2 / HfO2 ceramics (including glasses, crystalline ceramics, and glass-ceramics) and methods of making the same. Ceramics according to the present invention can be made, formed as, or converted into glass beads, articles (e.g., plates), fibers, particles, and thin coatings. The particles and fibers are useful, for example, as thermal insulation, filler, or reinforcing material in composites (e.g., ceramic, metal, or polymeric matrix composites). The thin coatings can be useful, for example, as protective coatings in applications involving wear, as well as for thermal management. Certain ceramic particles according to the present invention can be are particularly useful as abrasive particles.

In the formation of sheet glass by the overflow downdraw process, the width of usable sheet glass is maximized by downwardly flowing edge portions of the sheet over web-like members and thereafter over extensions which intersect with and are downwardly inclined relative to the web-like members to thin edge portions of the glass flow and maintain sheet width. The extension members are preferably removably attached to the web-like members, greatly facilitating replacement of the more easily damaged extension members.

A front end for a glass forming operation including an open channel and at least one burner. The channel surface has at least one burner port and a burner oriented in the burner port at an acute angle relative to the channel surface. The surface may be a top, side or end wall and the burner port is at an acute angle relative to the surface of the wall.

Methods of drawing glass sheet via a downdraw process are provided. In certain aspects, the methods utilize rapid cooling below the root (70) of the forming apparatus (10). Such rapid cooling can, for example, facilitate the use of glass having a liquidus viscosity less than about 100,000 poise. In other aspects, the methods utilize slow cooling between the viscosities of 1011 poises and 1014 poises. Such slow cooling can facilitate the production of glass substrates which exhibit low levels of compaction. In further aspects, substrates are removed from the glass sheet at elevated temperatures which can facilitate increases in the production rates of downdraw machines. In still further aspects, rapid cooling below the root, slow cooling between the viscosities of 1011 poises and 1014 poises, and / or substrate removal at elevated temperatures are combined. Such combinations can facilitate economically effective utilization of downdraw equipment.

A method of manufacturing monolithic glass reflectors for concentrating sunlight in a solar energy system is disclosed. The method of manufacturing allows large monolithic glass reflectors to be made from float glass in order to realize significant cost savings on the total system cost for a solar energy system. The method of manufacture includes steps of heating a sheet of float glass positioned over a concave mold until the sheet of glass sags and stretches to conform to the shape of the mold. The edges of the dish-shaped glass are rolled for structural stiffening around the periphery. The dish-shaped glass is then silvered to create a dish-shaped mirror that reflects solar radiation to a focus. The surface of the mold that contacts the float glass preferably has a grooved surface profile comprising a plurality of cusps and concave valleys. This grooved profile minimizes the contact area and marring of the specular glass surface, reduces parasitic heat transfer into the mold and increases mold lifetime. The disclosed method of manufacture is capable of high production rates sufficiently fast to accommodate the output of a conventional float glass production line so that monolithic glass reflectors can be produced as quickly as a float glass production can make sheets of float glass to be used in the process.

Provided is a glass roll formed by winding a glass film into a roll, in which a minimum winding radius of the glass film is optimized. Thus, the glass film is reliably prevented from breaking due to static fatigue, and is able to be stored for long periods. A glass roll (1), which is formed by winding a glass film (2) into a roll, has a configuration in which the glass film has a minimum winding radius (R) satisfying the following relation: R≧(T / 2)[(2.3 / σ)×E−1], where σ represents flexural strength of the glass film (2) obtained by a 3-point bending test, T represents a thickness of the glass film, and E represents a Young's modulus of the glass film.

Submerged combustion systems and methods of use to produce foamed glass. One system includes a submerged combustion melter having an outlet, the melter configured to produce an initial foamy molten glass having a density and comprising bubbles filled primarily with combustion product gases. The initial foamy molten glass is deposited directly onto or into a transport apparatus that transports the initial foamy molten glass to a downstream processing apparatus. An intermediate stage may be included between the melter and the transport apparatus. One intermediate stage is a channel that includes gas injectors. Another intermediate stage is a channel that produces an upper flow of a less dense glass and a relatively more dense glass lower flow. The upper flow may be processed into foamed glass products, while the more dense flow may be processed into dense glass products.

A spray nozzle is used in a process of quenching a hot glass sheet during a laser scoring process or other high energy glass heating process. The scoring is conducted by a high energy means such as a laser. The nozzle is located in proximity to the glass sheet, creating gas in liquid used to quench the glass located in the nozzle (e.g., water). The gas (e.g., air bubbles) is removed from the quenching liquid. Then, the spray nozzle is used to spray the quenching liquid onto the sheet at a location trailing laser scoring of the sheet, such as using a traveling anvil machine at the bottom of the draw. The spray nozzle (purge nozzle) has a purge opening and tubing leading to a discharge location. The purge nozzle can have a sloped passageway that pre-stages gas bubbles near the purge opening in the nozzle. The spray nozzle can include a cooling coil passing around the nozzle passageway that enables a coolant to travel along the coil. This cools the quenching liquid passing through the nozzle, and increases the solubility of bubbles in the quenching liquid in the nozzle. A gas filter can receive gas-rich quenching liquid from the pressurized quenching liquid source, remove gas from the liquid, and send gas-depleted quenching liquid to the spray nozzle.

To provide a glass roll capable of reliably preventing a glass film from breaking from an end surface of the glass film as an origin of breakage, a glass roll (1) is formed by winding a glass film (2) into a roll while superposing the glass film (2) on a protective sheet (3), the glass film (2) being formed by an overflow downdraw method to have a thickness of 1 μm or more and 200 μm or less, and to have each end surface in a width direction to form a cut surface cut by laser splitting.

Methods of separating a strengthened glass substrate having a compressive surface layer and an inner tension layer include translating a laser beam on a surface of the strengthened glass substrate along a line of desired separation from a first edge of the strengthened glass substrate toward a second edge of the strengthened glass substrate. Methods further include backward-propagating a controlled full-body crack within the strengthened glass substrate from the second edge toward the first edge substantially along the line of desired separation. A scribe line may be formed on a surface of the strengthened glass substrate such that the strengthened glass substrate self-separates along the scribe line. A residual stress field may be created within the strengthened glass substrate such that a full-body crack backward-propagates from an exit defect located at the second edge toward the first edge along a line of desired separation, thereby separating the strengthened glass substrate.

The invention relates to a method for manufacturing a glass tube with a coated inner surface by drawing a glass melt (5) to a bag (8) of softened glass and hot forming to a glass tube (9). During the process a substance is introduced into the bag (8) of softened glass. According to the invention the substance is introduced as an aerosol and the inner surface is coated by means of the substance during the hot forming. The method permits economical internal coating with a continuous glass drawing method. The use of aggressive chemical substances for internal coating can be dispensed with according to the invention. As a result, for example, internally coated glass tubes with improved hydrolytic resistance can be manufactured. The invention also relates to a suitable apparatus for manufacturing internally coated glass tubes and the use of glass tubes manufactured by this means for further processing to a hollow, internally coated formed glass body, for example, as primary packaging in the pharmaceuticals field.

Disclosed is a process for producing a glass substrate for an information recording medium by press-shaping a molten glass which gives a glass containing 0.1 to 30 mol % of TiO2, 1 to 45 mol % of CaO, 5 to 40 mol % of total of MgO and the above CaO, 3 to 30 mol % of total of Na2O and Li2O, 0 to 15 mol % of Al2O3 and 35 to 65 mol % of SiO2 and having properties of a liquidus temperature of 1,360° C. or lower and a viscosity of at least 10 poise in a shaping-allowable temperature range, or by preparing a preform formed of a glass which contains 0.1 to 30 mol % of TiO2, 1 to 45 mol % of CaO, 5 to 40 mol % of total of MgO and the above CaO, 3 to 30 mol % of total of Na2O and Li2O, 0 to 15 mol % of Al2O3 and 35 to 65 mol % of SiO2 and has properties of a liquidus temperature of 1,360° C. or lower and shaping the preform in the form of a disc by a re-heat pressing method. According to the above process, there can be mass-produced, with high productivity, high-quality glass substrates to be used for information recording media such as a magnetic disc, an optical disc, a magneto-optic disc, and the like.