This invention provides a PA66
composite material for the electronic control cover of
new energy vehicles and its preparation method. The
composite material consists of 25-35% PPO, 15-25% PA66, 5-10% MXD6, 2-4% DZ570 synergistic
flame retardant, 2-5% microencapsulated red
phosphorus, 0.5-2% MCA, 0.3-1%
phosphorus-
nitrogen synergist, 18-25% matte alkali-free
glass fiber, 4-8% spherical silica
powder, 1-4%
nickel-plated carbon
fiber, 0.5-1.5%
infrared-transparent black inorganic
pigment, 0.2-0.5% dispersing
wax, 0.1-0.5% nucleating agent, 0.1-0.5% low-shrinkage agent, 0.2-0.6%
antioxidant, 0.3-0.8%
weathering agent, and 0.1-0.5%
fluorine-based internal
lubricant. Through resin
drying, graded premixing, low-shear twin-screw
granulation, and high-temperature injection molding, the products, with a thickness of 1.5mm, meet UL94 V0, CTI≥600V, shielding≥35dB, shrinkage≤0.3%,
anisotropy≤0.1%, protection IP67 / IP6K9K, salt spray resistance≥960h, and no
cracking after 500 cycles at -40℃~125℃. They fully meet the requirements of national standards such as GB 18488, achieving integrated insulation,
flame retardancy, shielding, and sealing, with a
yield rate≥99%.