This invention discloses a method for producing composite spun
fiber rolls, belonging to the field of new composite
fiber materials. The method includes the following steps:
raw material preparation, composite
spinning, melt
filtration, spinneret formation, cooling and forming, drawing and
heat setting, and winding. This invention utilizes a core-sheath
composite structure design, using a multi-component
polyester with added nano-antistatic agents and compatibilizers as the sheath component and
polyester PET chips as the
core component. Optimizing the melting characteristics of the modified multi-component
polyester sheath and the PET chips core, the invention optimizes the temperature parameters of each zone of the screw, the two-stage drawing and
heat setting process, and the winding parameters. This solves the problems of poor antistatic effect, insufficient mechanical properties, high
thermal shrinkage, poor
spinning process stability, and poor roll
formability of existing
polyester composite fibers. The resulting composite
fiber roll possesses excellent properties such as durable antistatic properties, high strength, and
low shrinkage, and the process is highly controllable and efficient, making it suitable for large-scale industrial production.